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Triumph Adler 5057i Manual
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Technical Bulletin
TB-01B
...A  highest priority / ...B  second priority / ...C  other / ...S Service Information
Priority:
Touch panel operation failure (PANEL jig firmware support)
Model: 5057i, 6057i
4007ci, 5007ci, 6007ci
T
:
OPIC
Corrective measures for the touch panel operation failure.
C
C
ONTENT OF
HANGES
- Corrective measures for the touch panel operation failure.
Tough touching the icon on the home screen, the response of the touch panel is poor and opening the next screen delays or it locks up with no response.
Change: If there is large machinery nearby MFP and power ground is not secure, the power source noise could lead to cause malfunction.
Therefore, the detection threshold and coefficients of the touch panel are changed to reduce the influence of the noise
Note:
- Upgrade this firmware by storing it only in a USB drive.
If attempting upgrade with other firmware (MAIN, MMI, etc.) it might stop. Remote upgrade in not available.
- This phenomenon does not apply to the 25/32ppm models with different type touch panel.
Type
PANEL jig Firmware
*1: Not contained in PACK. Upgrade it by storing it only in a USB drive.
Download:
5057i
6057i
4007ci
5007ci
6007ci
Classification:
Field Measure:
Upgrade this firmware only by storing it in a USB drive when the above phenomenon occurs.
If attempting upgrade with other firmware (MAIN, MMI, etc.) it might stop.
Serial Nos.:
2V8-J060r1/M
Date: 27-05-2019
:
Program No.
2V8_7400.001.018
PANEL jig Firmware V 1.018
At Set Up
X
Next Visit / Service Call
Next Periodic Maintenance
Information only
No modification necessary
5057ic
6057ic
4007ci
5007ci
6007ci
UTAX /
UTAX /
UTAX /
UTAX /
UTAX /
VER.
001.018
To be informed later
TA
2507ci
TA
3207ci
TA
4007ci
TA
5007ci
TA
6007ci
Remarks
*1
1/1

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Summary of Contents for Triumph Adler 5057i

  • Page 1 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Touch panel operation failure (PANEL jig firmware support) Model: 5057i, 6057i 4007ci, 5007ci, 6007ci OPIC Corrective measures for the touch panel operation failure.
  • Page 2 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 1.03 / 1.04 / 1.04) Model: 5057i, 6057i 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 3 (One each at front and rear) FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3207ci 2VG_S000.001.241 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.001.241 5057i, 6057i 2VK_S000.001.241 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.001.102 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.102...
  • Page 4 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Upgrade the firmware to the latest version when the above phenomenon occurs.   Serial Nos.: 5057ic 6057ic 2507ci Planned in June 2019 production 3207ci 4007ci 5007ci...
  • Page 5 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for JAM440x (DU sensor 2 non-arrival jam) 4056i, 5056i, 6056i / 5057i, 6057i Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci...
  • Page 6 HENOMENON OCCURRENCE MECHANISM Depending on variation of parts, the DU registration roller shaft might bend in the direction of arrow Y in the figure below at the duplex conveying. The DU registration roller shaft might be broken around the groove (circled area in the figure below) because of metal fatigue.
  • Page 7 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks 302ND94742 302ND94743 PARTS RIGHT COVER ASSY SP 302ND94470 302ND94A40 +PARTS ROLLER DU REGIST SP DU registration roller ---------- 302ND29770 +FILM DU REGIST ROLLER Film Cut washer 302ND08670 302ND08670 +CUT-WASHER 4 (1pc disused) "+"...
  • Page 8 Note when replacing the parts: Change of the feed drive unit 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007 Model: 4056i, 5056i, 5057i, 6056i, 6057i OPIC For improving the assembly work efficiency, the components (No1-4) of the feed drive unit (302L79404*) are changed as follows.
  • Page 9 ARTS ABLE Q’ty Compatibility Affected model Old Part New Part Description Remarks 302ND31720 302ND31721 SHAFT JOINT DU 302ND31710 302ND31711 SHAFT JOINT MID RING STOPPER/A-49 FEED A4 Qty change 5MVX111DN003 5MVX111DN003 Qty change 302HG12310 302HG12310 CUT WASHER 4 2 pcs to No.3 *1: Use the cut washer (No.4) with the old shaft (No.1 and No.2).
  • Page 10 Corrective measures for JAM431x (DU sensor 1 stay jam) 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007 Model: 4056i, 5056i, 5057i, 6056i, 6057i OPIC If SPRING ACTUATOR PI (No.1) plunge into the concave section of RIGHT COVER ASSY (302ND9474_) depending on variation of assembly, though it is an extremely rare case, JAM431x (DU sensor 1 stay jam) might occur from the return failure of the actuator for the DU1 sensor.
  • Page 11 ARTS ABLE Q’ty Compatibility Affected model Old Part New Part Description Remarks 302ND06720 302ND29780 SPRING ACTUATOR PI Note: Part code of RIGHT COVER ASSY (302ND9474_) remains unchanged at this change. Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure:...
  • Page 12 Note when replacing the parts: Switch lever and inner cover 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007 Model: 4056i, 5056i, 5057i, 6056i, 6057i OPIC The following are changed to improve the interlock switch sensing margin. An attention is required when replacing the parts. Refer to “Field Measure” below for detail.
  • Page 13 *1: Inner cover for low-end color model (2506ci / 2507ci / 3206ci 3207ci) *2: Inner cover for high-end color model (4006ci / 4007ci / 5006ci / 5007ci / 6006ci / 6007ci) *3: Inner cover for BW MFP (4056i / 5056i / 5057i / 6056i / 6057i) Classification:...
  • Page 14 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-07S 2ND-J179/M Date: 09-01-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DP-7120: Corrective measures for paper jam J9110 / J9410 2506ci, 2507ci, 3206ci, 3207ci, Model: DP-7120 3061i, 3262i, 3561i, 4062i...
  • Page 15 (SHEET LEFT GUIDE F/R: CCURRENCE MECHANISM DEFORMED The position of the DP might shift in the clockwise direction at the DP left hinge as fulcrum due to the backlash of the DP right hinge as influenced by the impact in transit of the main unit and repeated DP open/close. (Note 3) As the result, SHEET LEFT GUIDE F/R (A) might be caught up by the parts (C, D) opposing to it at the main unit side.
  • Page 16 .1): LIGNMENT TO AFFIX PACER Side view Spacer 0-1mm (Align to the fold of the spacer) DP right hinge SPACER HINGE No.1- Double-sided tape Fold 3/12...
  • Page 17 Procedures to replace SHEET LEFT GUIDE F/R, FILM READING LEFT Open the DP and remove the screw (a). Close the DP. Insert a flat-blade screwdriver into the gap of the DP front cover (a) and detach the DP front cover in the direction of the arrow in the figure.
  • Page 18 Release 2 hooks (a) and detach the DP rear cover (b) from the DP (c). Remove the stop ring (a). Insert a flat-blade screw driver into the fulcrum of the stopper (a) (circled area) and detach the stopper. Detach the DP upper cover (a). 5/12...
  • Page 19 Disconnect all the connectors (a) from the DP PWB (e). Remove 2 screws (b, c) and detach the wire guide (d). Disconnect 2 connectors (a, b). (The figure to the right is the view from the DP rear side.) 6/12...
  • Page 20 Open the DP (a) and lift it up. Detach it from the main unit (b). Caution Take care for the connector disconnected from the DP PWB not to be caught up by the DP left/right hinge (c). Detach the hook (b) while pushing the DP front frame (a) in the direction of the arrow in the figure and detach the DP original tray (c).
  • Page 21 Detach the wire saddle (a). Remove 5 screws (a). View from the DP front side View from the DP rear side 8/12...
  • Page 22 Detach the DP conveying unit (a). Remove 4 screws (a: circled area) and detach the lower conveying guide (b). Peel off SHEET LEFT GUIDE F/R(A) and FILM READING LEFT(B). 9/12...
  • Page 23 Clean with alcohol the position where to affix SHEET LEFT GUIDE F/R(A). Peel off the carrier sheet of the double sided tape and affix new SHEET LEFT GUIDE F/R(A)to DP base (a). (Refer to the figure to the right for alignment.) DP rear side +0,5mm +0,5mm...
  • Page 24 Peel off the carrier sheet of the double sided tape Equally spaced and affix new FILM READING LEFT (B) to the position. (Refer to the figure to the right for alignment.) Double sided tape area X: double sided tape edge Reattach the parts detached in the reverse procedures.
  • Page 25 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Execute the following when the above phenomenon occurs. Field Measure: 1.) Affix the spacer (No1) to the DP right hinge. 2.) Replace SHEET LEFT GUIDE F/R (Machine front side: 303M82417_, Machine rear side: 303M82418_), FILM READING LEFT (303PH0202_, B in the above figure).
  • Page 26 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-08S 2ND-J190/M Date: 09-01-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for the abnormal image (Black streaks, skew image) Model: 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007 OPIC...
  • Page 27 .1): ROCEDURES TO ATTHCH THE FERRITE CORE Remove 2 screws (a). Release 2 hooks (c) and detach the rear left cover (b) in the direction of the arrow. Open the front cover. Remove 2 screws (a). Insert a flat-blade screwdriver (c) through the front side aperture (b) and release 4 hooks (d) while twisting them in the direction of the arrow to detach the upper left cover (e).
  • Page 28 Remove the screw (a) and detach the metal plate (b). Release the FFC (X) from 3 hooks (a).
  • Page 29 Pinch the FFC (X) with the ferrite core (No1) for the front and rear split and secure it with insulating tape. Caution Take care to keep the edges (parting part of the split parts) of the ferrite core (No1) from the FFC (X). Secured with tape FERRITE CORE No.1-...
  • Page 30 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci Model: DP-7100 3061i, 3262i, 3561i, 4056, 4062i, 5056i, 5057i, 6056i, 6057i OPIC If the DP rear left cover shifts in the direction of arrow X or Y in the figure below due to variation in assembly or repeated opening and closing the DP, it might contact the left hinge cover and the abnormal sound (creaking sound) might be generated when opening or closing the DP.
  • Page 31 ONTENT OF CHANGE The shape of the left hinge cover (303R70406_) is changed to avoid the contact with the DP rear left cover. The part number remains unchanged at this change. Left hinge cover viewed from the DP front side After: Before: Cut contact point...
  • Page 32 Corrective measures for the waste toner box installation failure 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci Model: 4056, 5056i, 5057i, 6056i, 6057i OPIC If installing the waste toner box upside down in the main unit, the leading edge corner (X) might contact the sponge affixed on the top surface of the mounting frame (Y) in the main unit to tear it and to hang down.
  • Page 33 ONTENT OF CHANGE 1.) The rib shape is added to the front side of the sponge affixed on the mounting frame (Y) to prevent the waste toner box from being installed upside down. (Refer to the figure below.) 2.) The material of the sponge is changed and extended lengthwise (127mm  129mm) for reinforcement. Change 1.
  • Page 34 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci Model: PF-7110 4056, 5056i, 5057i, 6056i, 6057i OPIC If the wire for lift upper limit sensor 1/2 (No.3 connecting to YC4 of PF PWB) aligned to the right frame sags and runs over the edge of the right frame due to assembly variation, it might be pinched in between the right frame and rear frame and might be broken after time.
  • Page 35 ARTS ABLE Q’ty Compatibility Old Part New Part Description Remarks ---------- ACCESS.BAND 7YZM410005++H01 ACCESS.SADDLE Qty change only 7YZM610007++H01 7YZM610007++H01 Wire for lift upper ---------- 303RB46021 WIRE RIGHT FRAME limit sensor 1/2 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary...
  • Page 36 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-12S 2V8-J090/M Date: 28-01-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note when replacing developer motor CMY Model: 4007ci, 5007ci, 6007ci OPIC...
  • Page 37 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Use new No1 when replacing developer motor CMY.   4007ci  Serial Nos.: This is for service parts setting only without affected serial 5007ci ...
  • Page 38 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 1.04 / 1.05 / 1.05) Model: 5057i, 6057i 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 39 - Corrective measures for the fonts dropped out. Fonts might drop out when printing a certain file. - Corrective measures for the icon not being displayed. The icon might not be displayed in the operation panel due to an error in the initialization process for the extended authentication application. - Optimize the browser internal process.
  • Page 40 FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3207ci 2VG_S000.001.319 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.001.319 5057i, 6057i 2VK_S000.001.319 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.001.102 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.102 5057i, 6057i 2VK_1000.001.102 LANGUAGE MTL 2V8_81XM.001.304...
  • Page 41 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Upgrade the firmware at setup, next visit or when the above phenomenon occurs.   Serial Nos.: 5057ic 6057ic 2507ci From the available timing in September 2019 production 3207ci 4007ci 5007ci...
  • Page 42 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 1.05 / 1.06 / 1.06) Model: 5057i, 6057i 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 43 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. Download: 5057i Firmware Upgrade Pack V 1.06 6057i 2507ci Firmware Upgrade Pack V 1.05 3207ci...
  • Page 44 CDC 1930, CDC 1935, CDC 1945, CDC 1950, CDC 1965, CDC 1970 / DCC 2930, DCC 2935, DCC 2945, DCC 2950, DCC 2965, DCC 2970 P-C4580DN, P-C5580DN Model: 4056i, 5056i, 5057i, 6056i, 6057i, 7056i, 7057i, 8056i, 8057i DF-7110 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci, 7006ci, 8006ci...
  • Page 45 (X – N .1): ROCEDURES TO CHANGE THE SPRING Pinch the hook of the spring (X) with pliers to remove it from the folding unit and replace it with the spring (X) (No.1). The same spring (X) exists at the machine rear side (Machine front side) ARTS ABLE...
  • Page 46 …S Service Information Priority: Treatment at the power switch failure to return Model: 5057i, 6057i 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The power switch might get into the front eject cover and fails to return the original position due to the front eject cover dislocation, etc.
  • Page 47 ERMANENT MEASURES The screw (X) securing the power switch holder is disused and make it securing with the hook only in order to extend the movable range of the power switch holder and to prevent the power switch key from getting into the front eject cover. Note: Since the components around the power switch differ in the 2505ci / 4056i series, it is assumed the possibility of this phenomenon occurrence is less and the permanent measures are not implemented.
  • Page 48 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-17S 2ND-J122/M Date: 10-02-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on replacing parts (Change the LCD and operation panel main PWB) Model: 2507ci, 3207ci OPIC The LCD (No2) and operation panel main PWB (No.3) are changed for procurement easing.
  • Page 49 NDENTIFICATION LCD(No. 2 A black identification marking is applied to the label affixed at the back side of the new LCD. Identification marking Operation panel main PWB (No.3) Identified with the number printed within the white area on the PWB Before: 2VH-0-**** After: 2VH-1-****...
  • Page 50 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Use the set of the new or old parts to maintain the functional compatibility when replacing the LCD (No.2) and / or operation panel main PWB (No.3). (See Note) If the old part stock is not available, replace the entire operation unit (No.1) Note: Refer to “Functional compatibility table”...
  • Page 51 - DF-7130: Rev.3  Rev.4 to correct (to be combined in the collective of the main units below) - 2507ci, 3207ci, 4007ci, 5007ci, 6007ci: Rev.4  Rev.5 to correct - 5057i, 6057i: Rev.7  Rev.8 to correct - 7057i, 8057i: 1st edition  Rev.2 to correct Existing DF exit unit (old No.1): used for other DF...
  • Page 52 ARTS ABLE Q’ty Compatibility Affected model Old Part New Part Description Remarks 303S893010 303SW93010 PARTS EJECT UNIT ASSY(SP) Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Use 303SW9301_: PARTS EJECT UNIT ASSY (SP) to replace the parts. ...
  • Page 53 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: BF-9100: Corrective measures for the paper center position shift and error C8320 5057i, 6057i, 7057i, 8057i Modell: DF-7130 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The center part of the metal plate (X in the figure below) at the BF lower side registration section might warp downward if strong impact is applied at dropage, etc.
  • Page 54 Open the exit cover (b). Remove two screws (c) and then detach the BF left cover (d). Remove two screws (e) and then slide GUIDE CONVEYING LOWER F/R (f) in the red arrow directions in the figures to detach them. Look into the BF lower side registration section where circled in red from the lower side, and clean MOUNT BELT L where the sheet is affixed (g) with a cloth with alcohol.
  • Page 55 Peel off the release paper from the spacer (No1) and affix the double-sided tape side. Alignment (Note1) -Horizontal direction (h) Align to the flange (i) of the metal bushing attached at the BF lower folding adjuster plate. -Vertical direction (j) Align to the edge (k) of MOUNT BELT L (Be sure not to stick out the sheet from the lower edge.
  • Page 56 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Affix the spacer (No.1) to the machine rear side of MOUNT BELT L to correct the warp of the metal plate. Note: If large size paper (A3 or 11x17inch) is not used, the paper center position can be adjusted by changing the set value in maintenance mode U246 “Booklet”...
  • Page 57 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.00 / 2.00 / 2.00) Model: 5057i, 6057i 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 58 - Corrective measures for the image color inverting with a certain data. Part of image color might invert due to mistake in the imaging process when printing certain data (main system PCL data). - Corrective measures for inability to delete the print job. The main unit might not be able to delete the print job when using the HyPAS application in KNM.
  • Page 59 2) Offline due to the memory error during the network module communication is resolved. FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3207ci 2VG_S000.002.004 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.004 5057i, 6057i 2VK_S000.002.004 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.001.301 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.301...
  • Page 60 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Upgrade the firmware when the phenomenon occurs.   Serial Nos.: 5057ic 6057ic 2507ci To be informed later 3207ci 4007ci 5007ci 6007ci ...
  • Page 61 Priority: Note on unpacking the developer unit (preventing the blank image) Model: 4056i, 5056i, 5057i, 6056i, 6057i, 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci TTENTION When unpacking DV-8550 / DV-8560 developer unit for service or of bundle in the maintenance kit, pull out the film for transportation (X) inserted under the DS pulley at the machine front and rear side in the direction of the red arrow in Fig.1 to...
  • Page 62 ERMANENT MEASURE The conventional direction in affixing the filament tape might cause pulling out the film (X) in the NG direction or tear of it and the direction in affixing is changed. (From the beginning of January 2020 production) Note: This permanent measure is not to completely regulate the direction of pulling out the film (X). Before: After: Direction to easily pull out in the NG direction...
  • Page 63 ONTENT OF HANGES - Corrective measures for the unnecessary “maintenance kit” message (applicable model 5057i / 6057i). The following occur with the applicable models due to error in the internal support model information. 1) Maintenance kit D/E message appears that is not applicable.
  • Page 64 FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3207ci 2VG_1000.001.301 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.301 5057i, 6057i 2VK_1000.001.301 LANGUAGE MTL 2V8_81XM.001.803 2V8_L000.001.001 2507ci, 3207ci 2VG_KZ00.001.005 (for copy) COPY COLOR TABLE 4007ci, 5007ci, 6007ci 2V8_KZ00.001.005 (for copy) 2507ci, 3207ci 2VG_GZ00.001.005 (for print)
  • Page 65 Priority: Corrective measures when C0680 “SSD error” occurs Model: 3262i, 4056i, 4062i, 5056i, 5057i, 6056i, 6057i, 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci OPIC If C0680 “SSD error” occurs, it might be cleared by turning the power switch off and on. In this case, set C0XXX to On in U287 to prevent C0680 error with the same factor.
  • Page 66 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: -------------------------------    Serial Nos.: 3262ic  4056ic  4062ic  5056ic  5057ic  6056ic  6057ic 2506ci  2507ci ...
  • Page 67 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DP-7110, DP-7130: Correct the parts list (PLATE GUIDE HINGE) 3061i, 3262i, 3561i,4056i, 4062i, 5056i, 5057i, 6056i, 6057i, DP-7110 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci Model...
  • Page 68 Priority: Note when replacing the parts (Change shape of FRAME MIRROR / SLIDER in ISU...) Model: 4056i, 5056i, 5057i, 6056i, 6057i, 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci OPIC The shape of the below is changed to secure the clearance between FRAME MIRROR A (No.1) and ISU frame during the ISU carriage motion.
  • Page 69 ARTS ABLE Q’ty Compatibility Affected model Old Part New Part Description Remarks 302K317065 302V817040 FRAME MIRROR A --------- 302V817050 SLIDER SCANNER 2DC12230 2DC12230 SLIDER SCANNER *1: Qty change (4 pcs changed to No.2) Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary...
  • Page 70 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.02 / 2.01 / 2.02) Model: 5057i, 6057i 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 71 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. Download: 5057i Firmware Upgrade Pack V 2.02 6057i 2507ci Firmware Upgrade Pack V 2.01 3207ci...
  • Page 72 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DF-7130: Note on replacing the parts (Change part neighboring the stapler + exit unit) 5057i, 6057i, 7057i, 8057i Modell: DF-7130 4007ci, 5007ci, 6007ci, 7307ci, 8307ci OPIC The parts neighboring the stapler and exit unit are changed for common use.
  • Page 73 Enhancement Units DF-7130 MAIN 3SW_9200.003.001 DF-7130 SUB 3S8_9C00.002.102 The Firmware was included the FW upgrade pack of the follow main units: Download: 5057i Firmware Upgrade Pack V 2.02 6057i 7057i Firmware Upgrade Pack V 2.01 8057i 2507ci DF-7130 installation does not apply...
  • Page 74 ARTS CHANGE Parts neighbouring the stapler Old Version New Version Part code Part name Part code Part name Remarks Qty/Location  7YZM610007++H01 ACCESS.SADDLE 7YZM610007++H01 ACCESS.SADDLE change Qty/Location  7YZM210014++H01 ACCESS.EDGING 7YZM210014++H01 ACCESS.EDGING change PLATE STAPLER  303S838100 UNIT TENSION  72418140 SPRING, BLADE 72418140...
  • Page 75 Parts neighbouring the stapler Old Version New Version Part code Part name Part code Part name Remarks FILM SPACER  303S838410 STAPLER PLATE MOUNT  303S838420 STAPLER  2BG22930 CUT WASHER 6  302FB09830 CUT WASHER 4 FILM RIGHT  303JY02660 FRAME FILM STAPLER...
  • Page 76 Exit unit Old Version New Version Part code Part name Part code Part name Remarks No part code is changed but note the below. PARTS EJECT PARTS EJECT  303SW93010 303SW93010 - When using this UNIT ASSY(SP) UNIT ASSY(SP) with the new main unit, detach Ref 32 and 33(*2).
  • Page 77 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: CASSETTE : Change the heater cover Model: 4056i, 5056i, 5057i, 6056i, 6057i 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 56007ci PF-7100 OPIC The heater cover (metal plate) attached to the bottom of the main unit cassette 2 and PF-7100, and the heater cover (metal plate) of the heater cover set (No.2) are changed for common use with cassette.
  • Page 78 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Upgrade the firmware when the above phenomenon occurs.   Serial Nos.: 4056ic 5056ic 5057ic 6056ic 6057ic 2506ci 2507ci 3206ci After using up the old stock 3207ci 4006ci 4007ci...
  • Page 79 3060i, 3555i, 3560i, 4555i, 5555i DP-772 2500ci, 3005ci, 3505ci, 4505ci, 5505ci 3061i, 3262i, 3561i, 4056i, 4062i, 5056i, 5057i, 6056i, 6057i DP-7100 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci 3061i, 3262i, 3561i, 4056i, 4062i, 5056i, 5057i, 6056i, 6057i...
  • Page 80  Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: ----------------------------   Serial Nos.: 6555i 7056i 7057i 8055i 8056i 8057i CD 1465 - DC 2465 CD 1480 - DC 2480 6505ci 7006ci After using up the old stock...
  • Page 81 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: PF-7100: Part number information Fig.5 >FRAME RIGHT< 4056i, 5056i, 5057i, 6056i, 6057i Model: PF-7100 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci OPIC The FRAME RIGHT (No.1) is set as a service part in the field.
  • Page 82  Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: ----------------------------   PF-7100  Service information only Serial Nos.:  Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only.
  • Page 83 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for inability to receive FAX in Energy Saver Sleep mode 3061i, 3262i, 5057i, 6057i, 7057i, 8057i, Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci 7307ci, 8307ci OPIC Even if receiving FAX in Energy Saver Sleep mode, it might not be recovered and FAX reception might fail.
  • Page 84 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: ----------------------------    Serial Nos.: 3061ic  3262ic  5057ic  6057ic  7057ic  8057ic  2507ci Service information only ...
  • Page 85 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on replacing the parts (Z35R gear in the paper feed drive unit) 4056i, 5056i, 5057i, 6056i, 6057i Model: 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci P-6040DN OPIC The parts in the paper feed drive unit are changed for easing the assembly.
  • Page 86 ETAILS OF CHANGE Cross-section view of Z35R gear (No.1) put into the drive shaft (No.2) No.3- (disused this time) One-way clutch construction (disused this time) No.2- No.2- (Machine rear side) (Machine front side) No.1- No.1- Assembly of Z35R gear and drive shaft Before After ARTS...
  • Page 87 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: When replacing parts No.1, No.2, use the set of the old (old No.1, No.2 + No.3 / 1pc) or new parts (new No.1, No.2 (No.3 / 1pc disused)).
  • Page 88 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on replacing the parts (Change the parts in the exit unit) 4056i, 5056i, 5057i, 6056i, 6057i Model: 2506ci, 2507ci, 3206ci, 3207ci, 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci P-6040DN OPIC The parts in the exit unit are changed.
  • Page 89 ONTENT OF CHANGE OUTLINE Purpose (Changed location in the Content (Refer to the next page and after) Parts changed figures in the next page) -Change the shape of the holes to attach the Ease to attach the upper/lower sensor of FRAME EXIT FRAME EXIT (No.1, No.2) exit full sensor(Fig.1) -Add the rib to hold the sensor to FRAME EXIT...
  • Page 90 ONTENT OF CHANGE DETAILS Change 1: Ease to attach the upper/lower exit full sensor FRAME EXIT (No.1, No.2) Fig.1 Expanded view (View from the machine rear side) Change shape sensor attaching holes Upper exit full sensor No.3- Change shape sensor attaching holes Lower exit full sensor No.1- No.2-...
  • Page 91 Change 3: Reinforce securing the exit conveying pulley shaft (Figure below is for the exit conveying pulley attached at the machine front side) Fig.3 *Also, changed at the machine rear side FRAME EXIT No.1- No.2- Add ribs Exit conveying pulley drive shaft FRAME EXIT No.1- No.2-...
  • Page 92 * No.1 for 2506ci, 2507ci, 3206ci, 3207ci * No.2 for 4056i, 5056i, 5057i, 6056i, 6057i / 4006ci, 4007ci, 5006ci, 5007ci, 6006ci, 6007ci / P-6040DN * The individual part of new FRAME EXIT (No1, No.2) is not physically compatible with the main unit before change.
  • Page 93 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-34S 2ND-K093/M Date: 07-05-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Treatment when turning on error C2103 (Isolate the turning by the LSU factor) Model: 2506ci, 2507ci, 3206ci, 3207ci OPIC...
  • Page 94 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: -------------------------------    Serial Nos.: 2506ci  2507ci Service information only  3206ci  3207ci  Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only.
  • Page 95 PF-7120: Abnormal sound when feeding from the side feeder 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 7006ci, 8006ci/ 7307ci, 8307ci Model: PF-7120 4056i, 5056i, 6056i / 5057i, 6057i / 7056i, 8056i / 7057i, 8057i P-6040DN OPIC If there is backlash in the thrust direction at the gear that is attached to the drive shaft of MOUNT FEED DRIVE (No.1) in the...
  • Page 96 ONTENT OF CHANGE Following are changed to prevent the contact. - Temporary measure: The process to cut the round rib to GEAR Z28R (Y) is added. - Permanent measure: The groove is added to the drive shaft of MOUNT FEED DRIVE (No.1) for GEAR (Y), and the position of GEAR (Y) in the thrust direction is secured with the cut washer (No.2).
  • Page 97 Note on replacing the transfer high voltage PWB (Prevent blank image) 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: 4056i, 5056i, 6056i / 5057i, 6057i P-6040DN OPIC The capacitor on the transfer high voltage PWB might be damaged when attaching the transfer terminal cover to the PWB, and blank image might occur.
  • Page 98 PWB (especially to the left and right edges of the PWB) when attaching the transfer terminal cover at replacement.   4056i No production now Serial Nos.: 5056i No production now 5057i RGV0501560 6056i No production now 6057i  RGU0600995 2506ci  No production now 2507ci  RGT0510884 3206ci  No production now 3207ci  RGS0511907 4006ci No production now...
  • Page 99 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: DP-7100 3061i, 3561i / 3262i, 4062i / 4056i, 5056i, 6056i / 5057i, 6057i OPIC The cushion at the exit actuator might be sticky as change over time. As a result, the exit actuator motion might be dull and jam (*) might occur, and the following is changed.
  • Page 100 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Detach the cushion (No.1) when the phenomenon occurs.   DF-7100  “07” or more of the 4th and 5th digit serial number* Serial Nos.: ...
  • Page 101 Date: 25-08-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.03 / 2.02 / 2.03) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 102 The i-FAX sending reaches the destination machine and print is normal, however, the i-FAX sending result might be “Not delivered”. FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3207ci 2VG_S000.002.108 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.108 5057i, 6057i 2VK_S000.002.108 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.001.301 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.301...
  • Page 103 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Upgrade the firmware when the phenomenon occurs.   Serial Nos.: 5057ic 6057ic 2507ci Planned in July 2020 production 3207ci 4007ci 5007ci 6007ci ...
  • Page 104 Caution on the fuser unit maintenance (Prohibit to apply grease to non-directed area) P-C2480iMFP / 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: 4056i, 5056i, 6056i / 5057i, 6057i P-6040DN OPIC Note the below when applying grease at the fuser unit maintenance (field measure when abnormal sound occurs). The heat- resistant grease of 50g content (No.1 in the parts table in the next page) used at the fuser unit maintenance is set up as a...
  • Page 105 WHERE TO PROHIBIT APPLYING GREASE As mentioned above, no grease can be applied to other than the fuser exit roller and fuser exit sub roller. Especially, applying grease to the below might cause the fuser service call error and it is prohibited. Use of the spray grease is also prohibited since it is difficult to limit the area to apply.
  • Page 106 Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: -------------------------------   4056i  Serial Nos.: 5056i  5057i  6056i  6057i 2506ci 2507ci 3206ci Service information only 3207ci 4006ci  4007ci  5006ci ...
  • Page 107 - 4006ci, 5006ci, 6006ci / 4056i, 5056i, 6056i  ENGINE Ver.004.015 - 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 5057i, 6057i  ENGINE Ver.001.035 (Refer to page 2 for the latest firmware table as of June 2020.) If installing the paper feeder after change to the main unit with the old ENGINE Firmware (older than above), there is a concern of the display failure occurs in the maintenance mode or KFS.
  • Page 108 - 2506ci, 3206ci  ENGINE Ver.004.016 - 4006ci, 5006ci, 6006ci / 4056i, 5056i, 6056i  ENGINE Ver.004.015 - 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 5057i, 6057i  ENGINE Ver.001.035 Latest engine firmware table as of June 2020 ENGINE Applicable product Pack Program No.
  • Page 109 OMBINATION OF THE OLD ENGINE FIRMWARE AND NEW PAPER FEEDER If installing the paper feeder after change to the main unit with the old engine firmware, the engine attempts to read the PF retard sensor value not actually existing and the error value or message might be displayed even if no error exists at the PF retard roller.
  • Page 110 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks PF-7100 / PF-7110 PARTS PWB RETARD SENSOR 302ND94320 ---------- *6, *8 ASSY SP PF-7100 ACCESS.SADDLE *5, *6 7YZM610007++H01 7YZM610007++H01 303RB46050 303RB46051 WIRE RIGHT FRAME JOINT PF-7110 302K931080 ---------- WIRE STOPPER 303RC06120 ----------...
  • Page 111 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-41S 2V8-K153/M Date: 15-07-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DP-7120: Measures for the DP frame damage (Service parts support only) 2506ci, 3206ci / 2507ci, 3207ci Model: DP-7120 3061i,3561i / 3262i, 4062i...
  • Page 112 LIGNMENT FOR THE SHEET AND FILM BUNDLED *Clean the surface to affix. Ref.1: SHEET LEFT GUIDE F (303M82417_) Ref.45: FILM READING LEFT (303PH0202_) 18,8mm 15,2mm *Affix on Ref.1,2 equally by about 18mm length each. 183,5mm 40mm Ref.2: SHEET LEFT GUIDE R(303M82418_) 11,5mm 15,4mm 18,8mm...
  • Page 113 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Replace with the set parts (No.1) when the above phenomenon occurs. (Refer to the next page for alignment for affixing the sheet and film bundled.) ...
  • Page 114 2507ci, 3207ci, 4007ci, 5007ci, 6007ci BF-9100  DF-7130 Model: 5057i, 6057i, 7057i, 8057i OPIC The roller guide section is changed since the 1st production to improve the performance of paper conveying, and the following are changed as the permanent measure.
  • Page 115 ARTS TO REPLACE AS A SET The parts need to replace as a set depending on installation of the roller guide rotation stopper. Use the parts below as a set to replace. (Old machine: without roller guide rotation stopper, new machine: with roller guide rotation stopper) Old machine Roller guide Wire guide...
  • Page 116 LIGNMENT OF SPACER AND FILM *Clean the surface with alcohol before affixing. (Below is order of affixing) Old machine: Alignment of spacer (No.3) Spacer No.3- Guide 1mm or less Old / New machine: Alignment of film (No.4) Film No.4- Guide Confidential! For internal use by authorized Dealers only.
  • Page 117 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks 303SP24120 303SP24121 GUIDE FEED IN ROLLER 303ND24221 303ND24222 GUIDE WIRE FEED Affix to ----------- 302F702050 SPACER CONTACT BIAS GUIDE FEED UP(303SP2405_) of old machine Affix to ----------- 303SP24160 FILM GUIDE FEED IN GUIDE FEED UP (303SP2405_) *1: Use for old machine ...
  • Page 118 Date: 24-08-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.04 / 2.03 / 2.04) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci DF-7130 OPIC The firmware is upgraded as follows.
  • Page 119 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. Download: 5057i Firmware Upgrade Pack V 2.04 6057i 2507ci Firmware Upgrade Pack V 2.03 3207ci...
  • Page 120 Date: 31-08-2020 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.05 / 2.04 / 2.05) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 121 FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3207ci 2VG_1000.001.402 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.402 5057i, 6057i 2VK_1000.001.402 LANGUAGE MTL 2V8_81XM.002.101 2V8_L000.001.001 2507ci, 3207ci 2VG_KZ00.001.005 (for copy) COPY COLOR TABLE 4007ci, 5007ci, 6007ci 2V8_KZ00.001.005 (for copy) 2507ci, 3207ci 2VG_GZ00.001.005 (for print)
  • Page 122 PF-7100: Part number information (Paper feeder: Right frame assembly) 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: PF-7100 4056i, 5056i, 6056i / 5057i, 6057i P-6040DN OPIC The frame assembly (No.1) is set up as a service part to ease the parts replacement.
  • Page 123: Replacement Procedures

    EPLACEMENT PROCEDURES Separate the paper feeder from the main unit. Machine location: Front Detach the upper and lower cassette (A ) and cover (B). Machine location: Front Remove 3 screws (circled in the figure to the right) and detach the cover (C). Confidential! For internal use by authorized Dealers only.
  • Page 124 Machine location: Front Detach 2 primary feed units (D). Machine location: Rear Remove the screw (circled in the figure to the right) and detach the PF rear cover 1 (E). Machine location: Rear Remove 5 screws (F) and detach the PF rear cover 2 (G). *Take good care of 2 hooks (H).
  • Page 125 Machine location: Left Remove 3 screws (circled in the figure to the right) and detach the left cover (I). (Machine front side) Machine location: Right Release the strap (J) and detach the right cover (K). Machine location: Right Detach 2 transparent resin guides (L). Confidential! For internal use by authorized Dealers only.
  • Page 126 Machine location: Right Remove 2 screws (circled in the figure to the right) and disconnect the connector (M). Detach the guide roller (N). Machine location: Rear Remove 2 screws (circled in the figure to the right) and detach the front right cover 1 (O). Machine location: Rear Remove 2 screws (circled in the figure to the right) and detach the front right cover 2 (P).
  • Page 127 Machine location: Right Detach the rear right cover 1(Q). Machine location: Right Remove 3 screws (circled in the figure to the right). Release the hook (squared in the figure to the right) with a flat- bade screwdriver and detach the rear right cover 2 (R). Hook released Machine location: Rear Remove 3 screws (circled in the figure to the right) and detach...
  • Page 128 Machine location: Rear Release the wire (T) from the wire stopper and 5 wire saddles (squared in the figure to the right). Remove 3 screws (circled in the figure to the right) and detach the drive unit (U). * Part of wires are kept connected to the connector on the metal plate (S) to ease reassembly.
  • Page 129 Machine location: Left Remove 12 screws (circled in the figure to the right) and detach the left frame (W). Machine location: Top Remove 2 screws (circled in the figure to the right) and detach the metal plate (R). Machine location: Right Remove 5 screws (circled in the figure to the right).
  • Page 130 Machine location: Rear Remove 3 screws (circled in the figure to the right). Machine location: Rear inside Disconnect 2 wire connectors (Y) and remove the snap band (Z) from the metal plate. Machine location: Right Detach the right frame assembly (a). Right frame assembly (a) -- Detached Confidential! For internal use by authorized Dealers only.
  • Page 131 Machine location: Right Attach the new right frame assembly (a) while checking the below. The positioning convex (b) of the metal plate (bottom) is inserted into the concave (b) of the right frame assembly (a). The spring (c) contacts the metal plate (d). Secured on the frame (e).
  • Page 132 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks Parts for field ---------- 303RB94070 PARTS FRAME RIGHT ASSY SP measure Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Replace the right frame assembly (No.1) when the above phenomenon occurs.
  • Page 133 DF-7110: Corrective measures for JAM6020 (Broken fulcrum of conveying guide D6) 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: DF-7100 4056i, 5056i, 6056i / 5057i, 6057i P-6040DN OPIC If the front cover is closed vigorously while conveying guide D6 is opened when clearing jam, the fulcrum of conveying guide D6 might be broken and JAM6020 (DF front cover open jam) might occur.
  • Page 134 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks 303RW24080 303RW24081 GUIDE DRUM LOWER Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Replace with new conveying guide D6 (No.1) when the above phenomenon occurs. When clearing jam, follow the procedure described in “Procedure to clear paper jam”, and instruct it to users.
  • Page 135 Color Low Model  2507ci, 3207ci Color High Model  4007ci, 5007ci, 6007ci BW Model  5057i, 6057i Printer  P-6040DN * Refer to the next page for identification of the old and new low voltage PWB, and page 2 and after for detail of the change...
  • Page 136 Identification of the old and new low voltage PWB Color low-end Model -- No.1 Color high-end Model / BW Model -- No.2 Serial number label Serial number label Serial number label Before: After: Before: After: Fixed code: FQY Fixed code: C3H Fixed code: FQX Fixed code: C3G ONTENT OF CHANGE...
  • Page 137 No.3: old Part for 2507ci, 3207ci (Color low-end Model) change to new Part No.4 old Part for 4007ci, 5007ci, 6007ci / 5057i, 6057i (Color high-end Model / BW Model) change to new Part No.5 old Part for P-6040DN (Printer) change to new Part No.5 No.4: new Part for 2507ci, 3207ci (Color low-end Model)
  • Page 138 Color smudge image occurs (Remove foreign materials on the sleeve roller) 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: 4056i, 5056i, 6056i / 5057i, 6057i P-6040DN OPIC The color smudge image might occur with adhesion of foreign materials (fiber dust, etc.) to the sleeve roller when setting up in the high temperature environment.
  • Page 139: Cleaning Method

    Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: -------------------------------   4056i  Serial Nos.: 5056i  5057i  6056i  6057i 2506ci 2507ci 3206ci Service information only 3207ci 4006ci  4007ci  5006ci ...
  • Page 140 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: DP-7100 3061i, 3561i / 3262i, 4062i / 4056i, 5056i, 6056i / 5057i, 6057i OPIC The actuator [A] might fail to return just after setup and the original length detection might fail due to the static electricity (*) accumulated at the DP section during transportation.
  • Page 141 ROCEDURES TO REATTACH THE ACTUATOR Open the DP top cover (b) of the document processor (a). Remove the screw (a) (M3×8) and detach the DP rear left cover (b). Open the lid (a) and detach the DP rear middle cover (b). Remove the screw (a) (M3×8) and detach the DP rear right cover (b).
  • Page 142 5) Disconnect the connector (a). 6) Remove 2 screws (a) (M3×8 BLACK TP) and detach the DP front cover (b). Viewed from X 7) Detach the DP original tray (a). Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only.
  • Page 143 8) Remove 4 screws (a) (M3×8 BLACK TP) and detach the lower cover (c) of the DP original tray (b). Unlatch 4 hooks 9) Detach the actuator (a) and reattach it. 10) Reattach the parts detached in the reverse procedure. Classification: At Set Up Next Visit / Service Call...
  • Page 144 Note on replacing the parts (Change the capacitor on the USB PWB) 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: 5057i, 6057i OPIC The USB PWB and MOUNT ISU C as the neighboring part are changed as follows for the parts procurement reason.
  • Page 145 - Old USB PWB (main unit with oxidized niobium capacitor mounted) Either of the old or new MOUNT ISU C (No.1) can be used. 2.) There is no problem when replacing the USB PWB.   5057i  RGV0902092 Serial Nos.: 6057i  RGU0X01175 2507ci  RGT0913594 3207ci  RGS0914617 4007ci ...
  • Page 146 …S Service Information Priority: DP-7110, DP-7130: Note on replacing the parts (Change the DP drive motor assy) 3061i, 3561i / 3262i, 4062i / 4056i, 5056i, 5056 / 5057i, 6057i, DP-7110 2506ci, 3206ci, 4006ci, 5006ci, 6006ci, / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci...
  • Page 147 ETAILS OF CHANGE Change the size of the positioning hole for the motor. Hole enlarged Diameter: 3,5mm  4,3mm Hole enlarged Diameter: 22,04mm  23,10mm Hole enlarged Diameter: 3,5mm  4,3mm ARTS ABLE Q’ty Compatibility Affected model Old Part New Part Description Remarks Assembly of...
  • Page 148 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Prohibition of continual use of the waste toner box 4056i, 5056i, 5056 / 5057i, 6057i, Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci, / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci P-6040DN Instruct the users the following for handling the waste toner box.
  • Page 149 Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: -------------------------------   4056i  Serial Nos.: 5056i  5057i  6056i  6057i 2506ci 2507ci 3206ci Service information only 3207ci 4006ci  4007ci ...
  • Page 150 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for the abnormal sound from the fuser drive motor section 4056i, 5056i, 5056 / 5057i, 6057i, Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci, / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci P-6040DN...
  • Page 151 *1: for low-end color model  2506ci, 3206ci / 2507ci, 3207ci *2: for high-end color/BW model  4006ci, 5006ci, 6006ci / 4007ci, 5007ci, 6007ci 4056i, 5056i, 5056 / 5057i, 6057i P-6040DN Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited. ...
  • Page 152 Replace with the new metal plate (No. 2, No.4) when the above phenomenon occurs.   4056i No production now Serial Nos.: 5056i No production now Temporary measure 5057i RGV0902180 6056i No production now 6057i RGU0X01175 2506ci No production now 2507ci RGT0X14045 3206ci No production now 3207ci RGS0X15217 4006ci No production now...
  • Page 153 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model: 4056i, 5056i, 6056i / 5057i, 6057i P-6040DN OPIC If either the surrounding of the guide ahead of transfer is dirty with paper dust or toner, or toner sticks on the fuser discharger needle unit, the following [phenomenon] might occur when using paper with low stiffness or thin paper.
  • Page 154 HENOMENON OCCURRENCE MECHANISM Phenomenon 1: Paper crease/squareness due to the failure in discharging the static electricity. Due to the residual static electricity, paper stick to HOLDER SECONDLY TRANSFER(a) and skew feed occurs, and paper crease or squareness failure might occur. Phenomenon 2: Black streak image due to toner sticking on the rib section of the fuser discharge needle unit.
  • Page 155 OW TO AFFIX THE DISCHARGER SHEET Clean the surface of PLATE CONVEYING TC(b) to affix (Red frame in the figure below) with alcohol. 2.) Peel off the carrier sheet of the double-sided tape on the rear side of the discharger sheet and affix it. (12 pcs: 6 pcs each to the machine front side and rear side) (Note 4, 5) Note 4: Urethane sheet of 2-3mm width is originally affixed to PLATE CONVEYING TC (Refer to the figure below) Do not overlay the existing urethane sheet when affixing the discharger sheet (No.1),...
  • Page 156 / attaching the fuser discharge needle unit. Note 3: Refer to the service manual chapter 4 “Height adjustment of the fuser unit” for the height adjustment of the fuser unit.   Serial Nos.: 4056i 5056i 5057i 6056i 6057i 2506ci 2507ci 3206ci Service information only...
  • Page 157 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 7006ci, 8006ci / 7307ci, 8307ci BF-9100  DF-7130 Model: 5057i, 6057i / 7056i, 8056i / 7057i, 8057i OPIC The parts for the inkjet model (duct and conveying paddle at the BF bridge section) are built in for common use with BF-9110 (for Pro 15050c) that are not necessary for BF-9100 are disused after confirming no problem in functionality.
  • Page 158 IRMWARE UPGRADE FIRMWARE UPGRADE PACK Type Model Version Remarks 5057i Firmware Upgrade Pack V 2.06 6057i 7056i Monochrome Firmware Upgrade Pack V 4.09 8056i 7057i Firmware Upgrade Pack V 2.04 8057i 2507ci Firmware Upgrade Pack V 2.04 3207ci Include BF-9100 Firmware: 3SP_9700.005.001...
  • Page 159 Parts eliminated from the BF-9100 parts list (Rev.4) FIG. 4 Conveying Section 4 (Folded Paper) FIG. 5 Folding Section FIG. 6 Paddle Section Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only.
  • Page 160 FIG. 8 Drive Section 1 .22): HANGE OF THE WIRE - Disuse paddle home position detection sensor (No.6) and add the shape of loop for identification. - Change the wire color from gray to blue- A. Add loop shape for identification B.
  • Page 161 A. Add loop shape for identification Main PWB YC20 Machine bottom side Add loop B. Disuse paddle home position detection sensor (No.6) Disuse paddle home position detection sensor Machine rear side Disuse connection wire ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description...
  • Page 162 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks 303SP24140 ---------- SHEET PADDLE FIG.4-REF.20 303SP24150 ---------- FILM PADDLE FIG.4-REF.21 302P794010 ---------- PARTS SENSOR OPT. SP FIG.5-REF.9 303PX36700 ---------- SHEET PADDLE FIG.6-REF.3 303SP31130 ---------- SHAFT PADDLE DRIVE FIG.8-REF.17 303J131380 ---------- PULLEY 24...
  • Page 163 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Use of the main unit before change Upgrade the BF-9100 firmware to 3SP_9700.005.001or after. Use the latest Upgrade Pack to upgrade the firmware. (Refer to page 2 for detail) Replacing the wire (No.22) Use the old wire for the main unit before change and new wire for the main unit after change.
  • Page 164 Date: 27-01-2021 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.06 / 2.04 / 2.06) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 165 3SP_9700.005.001 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. 5057i Download: Firmware Upgrade Pack V 2.06 6057i 2507ci Firmware Upgrade Pack V 2.04...
  • Page 166 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on replacing the parts (Change the LCD and operation panel main PWB) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The LCD and operation panel main PWB of the components of the operation unit are changed.
  • Page 167 Low-end color model 2507ci, 3207ci High-end color/ BW model 4007ci, 5007ci, 6007ci / 5057i, 6057i Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only. Do not distribute to non-authorized parties ...
  • Page 168 "+" mark at the beginning of the part name means it is a component parts. Use the old or new set of the LCD and operation panel main PWB. *1: Low-end color model  2507ci, 3207ci *2: High-end color model  4007ci, 5007ci, 6007ci  5057i, 6057i *2: BW model Classification: At Set Up...
  • Page 169 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DP-7110, DP-7130: Part number information (DP feed roller assembly) 3061i, 3561i / 3262i, 4062i / 4056i, 5056i, 5056 / 5057i, 6057i, DP-7110 2506ci, 3206ci, 4006ci, 5006ci, 6006ci, / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Model...
  • Page 170 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: --------------------------    Serial Nos.: DF-7110 This is service parts information only without affected serial number  DF-7130  Confidential! For internal use by authorized Dealers only.
  • Page 171 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DF-7130: Note on replacing the parts (Change part neighboring the stapler + exit unit) 5057i, 6057i, 7057i, 8057i Modell: DF-7130 4007ci, 5007ci, 6007ci, 7307ci, 8307ci OPIC Depending on user’s operating condition or variation of tolerance of parts, the rib of the slider as the fulcrum of the cursor...
  • Page 172 Front cursor unit No.2- Rear cursor unit No.4- Rear slider No.5- Front slider No.3- Content of change of front and rear slider (No.3 and No.5) Front slider (No.3) Rear slider (No.5) Before: After: Before: After: Change shape Change shape View from direction X View from direction X Change shape Change shape...
  • Page 173 Machine right side: Remove 2 screws (circled in red). Machine front / top side: Open the front upper cover (a). Lift up the upper cover (b) and disconnect the connector (c). Machine top side: Detach the upper cover (a). Confidential! For internal use by authorized Dealers only.
  • Page 174 Machine rear side: Remove 3 screws (circled in red) and detach the rear upper cover (a). Machine rear side: Disconnect the connector (a). Machine top side: Remove 4 screws (circled in red). Pass the wire (b) of the DF sub tray (Tray B)(a) through the hole (c) on the rear frame, and detach the DF sub tray (Tray B)(a).
  • Page 175 Machine front side: Release the stopper (b) and detach the strap (a) in the direction of the arrow. 10) Machine front side: Remove the screw (circled in red) and detach the fulcrum mounting plate (a) and front upper cover (b). 11) Machine front side: Remove 4 screws (circled in red) and detach the upper inner cover (a).
  • Page 176 13) Machine left side: Remove 2 screws (circled in red). 14) Machine top / left side: Disconnect the connector (a) and detach the exit cover (b). 15) Machine front side: Remove the screw (circled in red). 16) Machine rear side: Remove the screw (circled in red).
  • Page 177 18) Machine left side: Detach the main exit unit (a) from the machine rear side and machine front side in order. Note: Detach the main exit unit (a) avoiding contact with the gear (b) attached to the rear frame. *In case of replacing with the new main exit unit, use PARTS MAIN EXIT ASSY SP (303S893020_) and reassemble in the reverse procedure.
  • Page 178 21) Remove the screw (circled in red) and detach the sensor mounting plate (a). 22) Remove 6 screws (circled in red) and detach the sensor mounting plate (a, b) and 2 motors (c). 23) Detach the belt (a) riding on the cursor (b). Confidential! For internal use by authorized Dealers only.
  • Page 179 24) Remove the screw (circled in red) and detach the guide (a). 25) Remove 3 cut washers (circled in red). 26) Detach the shaft (a). 27) Detach the cursor section (a) from the metal plate. Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  9/10 For authorized TA / UTAX technician only.
  • Page 180 28) Remove 2 bushings (circled in red). Detach the front cursor unit (a) and rear cursor unit (b), and replace with the new front cursor unit (a’) and rear cursor unit (b’). a’: PARTS MAIN TRAY ALIGN F ASSY SP(303S89424_) b’: PARTS MAIN TRAY ALIGN R ASSY SP(303S89425_) 29) Reassemble in the reverse procedure.
  • Page 181 The change of the LCD and operation panel main PWB as the components of the operation unit are informed per Technical Bulletin TB-57C (2507ci, 3207ci, 4007ci, 5007ci, 6007ci) / TB-52C (5057i, 6057i), however, the following are changed for the part procurement reason. An attention is required at this change when replacing the LCD and operation panel main PWB and refer to “Field Measure”.
  • Page 182 No.5- High-end color / BW model 4007ci, 5007ci, 6007ci No.8- 5057i, 6057i No.8- Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only. Do not distribute to non-authorized parties ...
  • Page 183 Either of the old or new operation unit (No.1, No.4, No.7) can be used when replacing it.   5057i After using up the old stock (*) Serial Nos.: 6057i  After using up the old stock (*) 2507ci  RGT1619108 2508ci ...
  • Page 184 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for the abnormal image (Faint image, horizontal streaks) 4056i, 5056i, 5056 / 5057i, 6057i Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 2508ci, 3508ci P-6040DN...
  • Page 185 * No.1-No.3 are set up as service parts this time. No.1  2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci No.2  4056i, 5056i, 5056 / 5057i, 6057i / P-6040DN No.3  2508ci, 3508ci Transfer terminal cover assembly (No.1- No.3) No.1...
  • Page 186 No modification necessary Field Measure: Replace the transfer terminal cover assembly (No.1-No.3) when this phenomenon occurs.   4056i  Serial Nos.: 5056i  5057i  6056i  6057i  2506ci  2507ci  2508ci  3206ci  For field service only 3207ci ...
  • Page 187 Revised and / or added text is marked in blue …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.07 / 2.05 / 2.07) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 188 JAM0000 jam is eliminated that might be detected at the exit process after the manual stapling. FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3507ci 2VG_S000.002.232 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.232 5057i, 6057i 2VK_S000.002.232 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.001.402 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.001.402...
  • Page 189 3SP_9700.005.001 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. 5057i Download: Firmware Upgrade Pack V 2.07 6057i 2507ci Firmware Upgrade Pack V 2.05...
  • Page 190 Priority: European regulations: Change to toner with 1% or less content of Titanium Dioxide 4056i, 5056i, 5056 / 5057i, 6057i / 7056i, 8056i / 7057i, 8057i Model: 402ci, 502ci / 4006ci, 5006ci, 6006ci / 4007ci, 5007ci, 6007ci / 7006ci, 8006ci / 7307ci, 8307ci...
  • Page 191 Product UTAX Model Individual case Master case name specification specification CK-8515K 1T02NH0TA0 1T02NH0UT0 Top side Apply marking in red frame CK-8515Y 1T02NHATA0 1T02NHAUT0 7006ci, 8006ci CK-8515M 1T02NHBTA0 1T02NHBUT0 CK-8515C 1T02NHCTA0 1T02NHCUT0 CK-8516K 1T02XN0TA0 1T02XN0UT0 Label affixed to long/short side CK-8516Y 1T02XNATA0 1T02XNAUT0 7006ci, 8006ci...
  • Page 192: Specification

    Product code Product name Specification Lot No. 1T02WHCTA0 CK-5514C To informed later (Planned in May 2021 production) 1T02WH0TA0 CK-5514K To informed later (Planned in May 2021 production) 1T02WHBTA0 CK-5514M To informed later (Planned in May 2021 production) 1T02WHATA0 CK-5514Y To informed later (Planned in May 2021 production) 1T02RM0UT0 CK-8513K UTAX...
  • Page 193 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for JAM0501 “No feed from cassette 1” (conveying roller…) 4056i, 5056i, 6056 / 5057i, 6057i Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 2508ci, 3508ci P-6040DN...
  • Page 194 No.2 by referring to the above figure.   4056i No production now Serial Nos.: 5056i No production now 5057i RGV1403167 6056i No production now 6057i RGU1501872 2506ci No production now 2507ci RGT1418760 2508ci H2E1501571 3206ci No production now 3207ci RGS1420150...
  • Page 195 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-65B 2XD-L118/M Date: 24-06-2021 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for the operation failure (no response) Model: 2507ci, 3207ci / 2508ci, 3508ci OPIC...
  • Page 196 ARTS ABLE Old Part New Part Q’ty Compatibility Affected model Description Remarks 2508ci / 3508ci 302XD94171 302XD94172 PARTS OPERATION UNIT L SP 302VH94104 302VH94105 PARTS OPERATION UNIT L SP 2507ci / 3207ci The common 302VH94060 302VH94061 + PARTS TABLET OPERATION SP component part of No.1,2 "+"...
  • Page 197 Date: 14-09-2021 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.08 / 2.06 / 2.08) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 198 FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3507ci 2VG_S000.002.314 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.314 5057i, 6057i 2VK_S000.002.314 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.002.002 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.002.001...
  • Page 199 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. Download: 5057i Firmware Upgrade Pack V 2.08 6057i 2507ci Firmware Upgrade Pack V 2.06 3207ci...
  • Page 200 -Firmware upgrade at change 1 (Related Technical Bulletin 4056i, 5056i, 6056i  TB-126B / 2506ci, 3206ci, 4006ci, 5006ci, 6006ci  TB-137B) (Related Technical Bulletin 5057i, 6057i  TB-60B / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci  TB-66B) DENTIFICATION OF THE OLD AND NEW SHD PWB (No.1)
  • Page 201: Firmware Upgrade

    Before Back side of PWB After Back side of PWB IRMWARE UPGRADE 4056i, 5056i, 6056i / 2506ci, 3206ci, 4006ci, 5006ci, 6006ci FIRMWARE UPGRADE PACK Type Model File Remarks 2506ci, 3206ci 2RL_2000.004.405 MAIN 4006ci, 5006ci, 6006ci 2ND_2000.004.405 4056i, 5056i, 6056i 2NK_2000.004.405 2ND_7000.004.404 PANEL MAIN 2ND_7200.001.015...
  • Page 202 6056i 2506ci Firmware Upgrade Pack V 4.10 3206ci 4006ci 5006ci Firmware Upgrade Pack V 4.10 6006ci IRMWARE UPGRADE 5057i, 6057i / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3507ci 2VG_S000.002.314 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.314...
  • Page 203 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. Download: 5057i Firmware Upgrade Pack V 2.08 6057i 2507ci Firmware Upgrade Pack V 2.06 3207ci...
  • Page 204  Firmware Upgrade Pack V 4.10 2506ci, 3206ci  Firmware Upgrade Pack V 4.10 4006ci, 5006ci, 6006ci  Firmware Upgrade Pack V 4.10 5057i, 6057i  Firmware Upgrade Pack V 2.08 2506ci, 3206ci  Firmware Upgrade Pack V 2.06 4006ci, 5006ci, 6006ci  Firmware Upgrade Pack V 2.08 ...
  • Page 205 C4600 / abnormal sound due to the gear teeth step-out at the LSU cleaning unit Model: 4056i, 5056i, 6056i / 5057i, 6057i / 5058i, 6058i, 7058i 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 2508ci, 3508ci / 4008ci, 5008ci, 6008ci, 7008ci...
  • Page 206 Applicable product: 4007ci, 5007ci, 6007ci6053ci (Usable for the main unit after change as per Technical Bulletin TB-73C) 302V893070 302V893071 LK-8551 Applicable product: 4056i, 5056i, 6056i / 5057i, 6057i / P-6040DN 302NK93010 302NK93011 LK-6500 2506ci, 3206ci / 2507ci, 3207ci Applicable product:...
  • Page 207 Applicable product: 4056i, 5056i, 6056i / 5057i, 6057i / P-6040DN Part name No. in Parts table Identification LK-6500 No.3 The fixed codes of 1st to 3rd digit of the unit serial number are FRP For main unit production (Old fixed code: EMW)
  • Page 208 4056i  No production now 5056i  No production now 5057i  “18” or more of the 4th and 5th digit serial number. * 5058i  “18” or more of the 4th and 5th digit serial number. * 6056i  No production now 6057i ...
  • Page 209 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-69B COM-L154/M Date: 28-07-2021 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: PRINTING SYSTEM 15/16: Upgrade Fiery Mac driver (macOS11.0 support) 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci Print System 15 Model:...
  • Page 210 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measures for abnormal sound (buzzing sound) from the primary feed unit Model: 4056i, 5056i, 6056i / 5057i, 6057i 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 2508ci P-6040DN PF-7100, PF-7140 OPIC The top side of the primary feed unit “A”...
  • Page 211 ROCEDURES OF AFFIX Detach cassette1-4 and detach the primary feed unit from each cassette. (Refer to “Maintenance parts replacement procedures” in the service manual for the detaching procedures.) Look in through the cassette slot to affix Poron sheet to the feed unit frame of cassette1-4.
  • Page 212 4056i  No production now 5056i  No production now 5057i  ”17” or more of the 4th and 5th digit serial number. *1 6056i  No production now 6057i  ”17” or more of the 4th and 5th digit serial number. *1 2506ci ...
  • Page 213 …S Service Information Toner with 1% or less content of Titanium Dioxide: add the SDS marking 4056i, 5056i, 6056 / 5057i, 6057i / 7056i, 8056i / 7057i, 8057i Model: 402ci, 502ci / 4006ci, 5006ci, 6006ci / 4007ci, 5007ci, 6007ci / 7006ci, 8006ci / 7307ci, 8307ci...
  • Page 214 (*1) 4056i, 5056i, 1T02NK0TA0 ----- 161J092 161J092 Applicable CK7514(TR)-TA-UT- 6056i CK-7514 01-EN ----- 1T02NK0UT0 161J089 161J089 Applicable 5057i, 6057i ----- 1T02NJ0TA0 ----- “17” “17” 7056i, 8056i CK7515(TR)-TA-UT- CK-7515 7057i, 8057i 01-EN ----- ----- 1T02NJ0UT0 “17” “17” -----...
  • Page 215 Product UTAX Lot No. SDS Lot No. SDS SDS file name QR code Model name specification specification marking added marking added deleted (*1) ----- 1T02XN0TA0 ----- “17 “17 CK8516K(TR)-TA- CK-8516K UT-01-EN ----- ----- 1T02XN0UT0 “17” “17” ----- 1T02XNATA0 ----- “17” “17”...
  • Page 216 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-72S 2ND-L186/M Date: 01-10-2021 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Corrective measure for the horizontal streaks due to the main charger roller Model: 2507ci, 3207ci / 2508ci OPIC...
  • Page 217 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Replace the main charger unit with the improved one described above. Since the part number of the improved main charger unit remains unchanged, identify the improved one by the blue label as explained above.
  • Page 218 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-73C  2V8-L147r2/M Date: 13-10-2021 Revised issue 2 Revised and / or added text is marked in blue …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on replacing the parts: Change LSU and Engine PWB Model:...
  • Page 219 DENTIFICATION OF THE OLD AND NEW Main unit serial number label - Marking is applied to the serial number label of the main unit changed in August 2021 production only. - Yellow main unit serial number label is affixed to the main unit with the new LSU and engine PWB since the production of November 1 2021.
  • Page 220 This change applies to 4007ci, 5007ci, 6007ci / other models are grayed FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3507ci 2VG_S000.002.314 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.314 5057i, 6057i 2VK_S000.002.314 2507ci, 3207ci 2VG_7200.001.003 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2V8_7200.001.005 2507ci, 3207ci 2VG_1000.002.002...
  • Page 221 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. Download: 5057i Firmware Upgrade Pack V 2.08 6057i 2507ci Firmware Upgrade Pack V 2.06 3207ci...
  • Page 222 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: DF-7130, DF-7150, DF-9100: Part number information: STAPLER MOVE UNIT 5057i, 6057i / 7057i, 8057i DF-7130 4007ci, 5007ci, 6007ci / 7307ci, 8307ci Model:...
  • Page 223 OMPONENT PARTS OF STAPLER MOVE UNIT The following parts are the components. Parts List (DF-7130 (Rev.6) and DF-9100(Version5.0) FIG. 12 Staple Section 1 FIG. 13 Staple Section 2 Other than below FIG.13-Ref.13 Stapler cover FIG.13-Ref.16 Stapler unit Below are not included FIG.13-Ref.13 Stapler cover FIG.13-Ref.16 Stapler unit Wire.1 Wire Section 1...
  • Page 224 ROCEDURES DF-Procedures to replace the old type stapler move unit with the new type for DF-7130 Detach BF-730 if installed. If installed in the machine, enter maintenance mode and execute the following. U240 “Motor”  “Tray Down”  “Start”  “Stop” when the main tray elevates to the bottom. Then, turn the power off.
  • Page 225 Machine front side Detach the stopper and 2 jam clearing handle (A). Remove 4 screws (circled in red) and detach the upper inner cover (B). Machine front side Remove 3 screws (circled in red) and detach the upper left cover (A). Machine rear side Remove 3 screws (circled in red) and detach the upper rear cover (A).
  • Page 226 Machine left side Take out tray (A) and remove 2 screws (circled in red). Detach tray (A). Machine rear side (In case the main tray is not elevated in U240 in procedure 1). Rotate the DF tray motor (A) of the lift drive assembly clockwise to descend the tray (B).
  • Page 227 10) Machine left side Remove 9 screws (circled in red). Detach the separator plate (A). 11) Machine left side Disconnect 5 connectors (A) of the exit unit. Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  6/21 For authorized TA / UTAX technician only.
  • Page 228 12) Machine left side, front side, rear side Remove 4 screws (circled in red) of the exit unit. Machine front side Machine rear side 13) Machine rear side Take care for the stopper (A) at the front and rear of the exit unit not to contact the guide holder (B) when detaching the exit unit.
  • Page 229 14) Machine left side Raise the exit pulley (A) and detach the exit unit (B) by lifting it up. 15) Machine front side Detach the cover (A) of the stapler unit. Disconnect 2 connectors and remove the cable tie (circled in red). 16) Machine front side Remove the screw (circled in red) and detach the duct (A).
  • Page 230 17) Machine front side Remove 2 screws (circled in red) of the stapler unit. *These 2 screws are not used in the procedures afterward. 18) Machine front side Release the lock (circled in red) of the stapler unit and slide the stapler unit to the center. Machine front side Detach the stapler unit (A).
  • Page 231 21) Rotate the stapler unit and remove 4 screws (circled in red) to detach the mount stapler (A). 22) Machine front side Remove 3 screws (circled in red) at the front side of the stapler unit base. *These 3 screws are not used in the procedures afterward.
  • Page 232 25) Machine rear side Disconnect the connector (circled in red) of the stapler motor and detach the FFC (A). 26) Machine rear side Detach the access clamp (A) of the FFC and peel off the film (B). 27) Machine left side Detach 2 access clamps (circled in red) and pull out the FFC (A) in the direction of the arrow.
  • Page 233 28) Machine front side Detach the stapler base and pull it out from the machine front side. 29) Machine left side Pass the FFC of the new stapler PWB through the hole (A) of the rear frame. Align the hole of the black film to the hole of the metal plate as in (B), and attach 2 access clamps (C).
  • Page 234 32) Machine left side Install the new stapler unit in the machine from the machine front side. Machine front side 33) Machine front side Secure the front side of the stapler unit with 2 screws (circled in red). 34) Machine rear side Secure the rear side of the stapler unit base with 2 screws (circled in red).
  • Page 235 36) Machine left side Insert the protrusion into the cutout and secure it with the screw (circled in red). 37) Machine left side Check if section A moves smoothly. 38) Remove 2 screws (circled in red) of the stapler unit and detach the stapler cover (A).
  • Page 236 39) Clean the surface to affix the film (including the left and right side). 40) Align the fold and the screw hole on the bundled film to the stapler unit, and affix the film. Bundled film Alignment Align to inner side of plate 0,5mm 0,5mm 0,5mm...
  • Page 237 41) Attach the stapler cover (A) to the stapler unit and secure it with 2 screws (circled in red) 42) Attach the stapler cartridge (A). 43) Check if 2 staple holes are not covered with the film. Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  16/21 For authorized TA / UTAX technician only.
  • Page 238 44) Attach the new wire guide (A) to the new stapler mount. 45) Attach the stapler mount (B) to the stapler unit (A) and secure it with 4 screws (circled in red) Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  17/21 For authorized TA / UTAX technician only.
  • Page 239 46) Machine left side Insert the stapler unit (A) into the machine from the machine front side. Rotate the stapler unit (A) 90 degrees and insert it into 3 pins of the base (B). (The staple unit can only be inserted in the vertical direction and it needs to rotate 90 degrees at the center position.) Slide the stapler unit (A) to the right side (main unit...
  • Page 240 48) Machine front side Close the wire holder (A). 49) Machine front side Attach the duct (A) and secure it with the screw (circled in red). 50) Machine front side Move the stapler unit to the home position and secure it with the bundled screw (circled in red).
  • Page 241 52) Machine rear side Attach the duct (A) and secure it with the screw. 53) Remove film (A) and spacer (B) of the exit unit. *Film (A) is not necessary for the machine with the new stapler move unit. 54) Reassemble in the reverse procedure of 1-14. *4 screws (4mm diameter) are left.
  • Page 242 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary - As informed per Technical Bulletin (DF-7100, DF-7110, DF-7120, DF-7130  TB-06S, when using the Field Measure: new type stapler move unit (No.1) for the machine with the old type stapler move unit, replace it in reference to the procedures in page 3 and after.
  • Page 243 Revised and / or added text is marked in blue …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.09 / 2.07 / 2.09) 5057i, 6057i Model: 2507ci, 3207ci, 4007ci, 5007ci, 6007ci DP-7110 OPIC The firmware is upgraded as follows.
  • Page 244 Refer to another service bulletin to be issued for detail. Technical Bulletin TB-73S (5057i series) and Technical Bulletin TB-84S (2507ci series) - Corrective measures for system error F57B. System error F57B might occur when printing PDF.
  • Page 245 AGC adjustment. FIRMWARE UPGRADE PACK Type Model File Remarks 2507ci, 3507ci 2VG_S000.002.404 CONTROLLER 4007ci, 5007ci, 6007ci 2V8_S000.002.404 5057i, 6057i 2VK_S000.002.404 2507ci, 3207ci 2VG_7200.001.004 PANEL MAIN 4007ci, 5007ci, 6007ci 2V8_7200.001.005 5057i, 6057i 2507ci, 3207ci 2VG_1000.002.101 ENGINE 4007ci, 5007ci, 6007ci 2V8_1000.002.101...
  • Page 246 Download: 5057i Firmware Upgrade Pack V 2.09 6057i 2507ci Firmware Upgrade Pack V 2.07 3207ci 4007ci 5007ci Firmware Upgrade Pack V 2.09 6007ci Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Upgrade the firmware when the phenomenon occurs.
  • Page 247 Date: 05-01-2022 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Firmware Upgrade (Upgrade Pack V 2.10 / 2.07 / 2.10) 5057i, 6057i Model: 4007ci, 5007ci, 6007ci OPIC The firmware is upgraded as follows.
  • Page 248 3SP_9700.005.001 MT-730(B) 3N0_9800.004.001 When upgrading firmware or replacing PWB, etc., please upgrade each firmware (MAIN, ENGINE, MMI, etc.) to the latest version at the same time. 5057i Download: Firmware Upgrade Pack V 2.10 6057i 2507ci Firmware Upgrade Pack V 2.07...
  • Page 249 DCC-2930, DCC-2935, DCC-2945, DCC-2950 / DCC-2965, DCC-2970  3060i, 3560i / 3061i, 3561i DF-791 4056i, 5056i, 6056i / 5057i,6057i / 7056i, 8056i /7057i, 8057i DF-7110 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci,5007ci, 6007ci / 7006ci, 8006ci / 7307ci, 8307ci...
  • Page 250 Where to add protective sheet MT-730(B) MT tray No.1- Sheet C No.5- Sheet A No.2- Rear frame (No.4) Sheet B No.3- IELD MEASURE When using the new MT tray (No.1) with the material change, if the protective sheets (No.2,3) are not affixed, affix them. (Refer to the next page for where to affix.) *If the protective sheets are not affixed and the gear grease adheres to the new MP tray, chemical stress crack might occur at the MT tray.
  • Page 251 HERE TO AFFIX THE PROTECTIVE SHEET Sheet A No.2- *Affix 1 pc per GUIDE WIRE Sheet A No.2- ---Black L14,5mm x W131mm x t0,1mm GUIDE WIRE (303LW0211_) Align to edge Align to edge Sheet C No.5- Sheet B No.3- Sheet C No.5- ---Black L46mm x W49,5mm x t0,1mm...
  • Page 252 Date: 17-01-2022 Priority: …A  highest priority / …B  second priority / …C  other / …S  Service Information DF-7130, DF-9100: Note on replacing parts: Change SLIDER PAPER STOPPER 5057i,6057i / 7057i, 8057i DF-7130 2507ci, 3207ci, 4007ci,5007ci, 6007ci Model: DF-9100 ...
  • Page 253: Compatibility Table

    IELD MEASURE Use the combination below because of no physical compatibility of the parts. - New No.1: use with STAY MIDDLE TRAY F (303S83353_) with [1] or more of last digit part code - New No.2: use with STAY MIDDLE TRAY R (303S83354_) with [1] or more of last digit part code - Oher combination than the above can be used.
  • Page 254 …A  highest priority / …B  second priority / …C  other / …S  Service Information Note on replacing parts: Change LCD and operation panel main PWB at the… 5057i,6057i / 5058i, 6058i, 7058i Model: 2507ci, 3207ci, 4007ci,5007ci, 6007ci / 2508ci, 3508ci, 4008ci,5008ci, 6008ci, 7008ci...
  • Page 255 + PARTS LCD OPERATION SP supply Discontinue individual 302VH94053 ---------- + PARTS PWB PANEL ASSY SP supply Applicable model: 4007ci, 5007ci, 6007ci / 5057i /6057i Part code remains 302V894124 302V894124 PARTS OPERATION UNIT H SP unchanged at this change Discontinue individual 302V894092...
  • Page 256 Use the operation unit (No.1, No.4 or No.7) when replacing the parts. Serial Nos.: 5057i  “1X” or more of the 4th and 5th digit serial number * 6057i  “1X” or more of the 4th and 5th digit serial number * 5058i ...
  • Page 257 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-80B 2ND-L220/M Date: 18-01-2022 Priority: …A  highest priority / …B  second priority / …C  other / …S  Service Information Corrective measure for the horizontal streaks due to the main charger roller Model: 2506ci, 3206ci / 2507ci, 3207ci / 2508ci, 3508ci...
  • Page 258 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Replace with the new main charger unit when the above phenomenon occurs. Serial Nos.: 2506ci  No production now 3206ci  No production now 2507ci ...
  • Page 259 PARTS WTB UNIT SP *1: 2508ci, 3508ci *2: 2506ci / 2507ci, 3207ci / 4007ci, 5007ci, 6007ci / 4057i, 5057i, 6057i / P-6040DN Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.
  • Page 260 (No.1) this parts. 4007ci, 5007ci, 6007ci 302ND9422_: 5057i, 6057i PARTS WTB UNIT SP (No.3) 2506ci P-6040DN ETAILS OF CHANGES Change 1: Add the frame retardant sheet to the waste toner box unit (*1) *1: This applies to 2508ci, 3508ci since the 1st production.
  • Page 261 Change 3: Change the shape of the lower frame of the waste toner box unit Before: Lower frame After: Lower frame Change 4: Change the shape of the waste toner box unit receptacle on the rear side frame Before: rear side frame After: rear side frame Before: Waste toner box unit After: Waste toner box unit...
  • Page 262 No modification necessary Field Measure: Refer page 1 for “Field Measure”. Serial Nos.: 5057i  To be informed later Change 4 6057i  “X” or more of the 4th and 5th digit serial number *1 (Change frame) 2506ci  No production now 2507ci ...
  • Page 263 Technical Bulletin UTAX / 2507ci UTAX / 3207ci UTAX / 4007ci UTAX / 5007ci UTAX / 6007ci TB-82C 2V8-L271/M Date: 31-01-2022 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on replacing the parts: LSU / Engine PWB Model: 4007ci, 5007ci, 6007ci OPIC...
  • Page 264 IELD MEASURE 1.) Main unit with white serial number label Follow Technical Bulletin TB-73C. (The LSU and engine PWB to use differ by main unit. Refer to [Affected serial number] in above service bulletin.) 2.) Main unit with yellow serial number label (LD by R company digital) (Part (2)) Use the LSU and engine PWB below.
  • Page 265 Main unit serial number label Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Refer page 2 for “Field Measure”.   Serial Nos.: 4007ci  “1Z” or more of the 4th and 5th digit serial number * 5007ci ...
  • Page 266 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Note on attaching the IH unit (Jitter image prevention) 4056i, 5056i, 6056i / 5057i, 6057i / 5058i, 6058i, 7058i Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 2508ci, 3508ci, 4008ci, 5008ci, 6008ci, 7008ci OINT OF NOTE Take care the wire connecting to the IH PWB is not deflected when attaching the IH unit.
  • Page 267 Classification: At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: ---------------------------------------  Serial Nos.: 4056i 5056i 5057i 6056i 6057i 6058i 7058i 2508ci 2507ci 2508ci 3206ci Service information only 3207ci 3508ci 4006ci...
  • Page 268: Corrective Measures

    …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Gear teeth jumping sound and error C2102 / C2103 due to the waste toner lock 4056i, 5056i, 6056i / 5057i, 6057i Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci...
  • Page 269 If this phenomenon occurs from the main unit that replaced the waste toner box unit (No.1) in the past, refer to “Detail of Field Measure” below to execute the corrective measures by model. ETAIL OF FIELD MEASURE Applicable model: 5057i, 6057i / 2506ci, 3206ci, 4006ci, 5006ci, 6006ci Corrective measures: - Replace the waste toner forwarding unit.
  • Page 270 1.) Check if the controller and engine firmware version is the one in the table below or later. 2.) Upgrade the firmware with Pack version below or later if older than below. Already informed per Technical Bulletin TB-75B (2508ci series) and Technical Bulletin TB-66B (5057i series) Applicable model Pack Ver.
  • Page 271 At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Refer page 2 for “Field Measure”.  Serial Nos.: 4056i 5056i 5057i 6056i 6057i 2507ci 3206ci Service information only 3207ci 4006ci 4007ci 5006ci 5007ci...
  • Page 272 …A  highest priority / …B  second priority / …C  other / …S Service Information Priority: Treatment on the fuser pressure release detection sensor error 4056i, 5056i, 6056i / 5057i, 6057i / 5058i, 6058i, 7058i Model: 2506ci, 3206ci, 4006ci, 5006ci, 6006ci / 2507ci, 3207ci, 4007ci, 5007ci, 6007ci / 2508ci, 3508ci, 4008ci, 5008ci, 6008ci, 7008ci...
  • Page 273 ROCEDURES TO DETACH THE FUSER PRESSURE RELEASE MOTOR AND GEAR Detach the fuser drive unit in reference to “Detaching and reattaching the fuser drive unit” in the service manual. Release 5 wire saddles (a) and the cable tie with snap (b) and disconnect 2 connectors (c) to detach the wire.
  • Page 274 Detach the spring, shim and bushing. Remove 3 screws (a) and detach the fuser pressure release motor gear. Detach Gear Z35S. Gear Z35S Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only.
  • Page 275 Detach Gear Z40L-Z14S. Gear Z14S-Z14S Remove 2 screws (a) and detach the fuser pressure release motor. Reassemble the detached parts in the reverse procedures. Confidential! For internal use by authorized Dealers only. Distribution or disclosure in full or in part to non-authorized third parties is prohibited.  For authorized TA / UTAX technician only.
  • Page 276 At Set Up Next Visit / Service Call Next Periodic Maintenance Information only No modification necessary Field Measure: Refer page 1 for “Field Measure”.  Serial Nos.: 4056i 5056i 5057i 5058i 6056i 6057i 6058i 7058i 2506ci 2507ci 2508ci 3206ci 3207ci...

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