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Summary of Contents for NANOE Zetamix ZetaSinter
- Page 1 ® ZetaMix System January 2022 High Temperature chamber furnace Operations Manual N A N O E S A S C O N T A C T @ N A N O E . C O M | + 3 3 . 9 . 8 1 . 9 8 . 3 3 . 6 4 6 R U E D E S F R E N E S 9 1 1 6 0 B A L L A I N V I L L I E R S F R A N C E...
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Page 2: Table Of Contents
® ZetaMix System Thank you for purchasing the Zetasinter furnace. To avoid any misuse and damage, please read the operations manual carefully before using. Content Furnace Description ..........................3 Technical Specifications ........................... 3 Safety ................................4 a. Intended use b. Assembling c. -
Page 3: Furnace Description
® ZetaMix System Furnace Description The Zetasinter Chamber Furnace is a chamber furnace using MoSi2 heating elements, working temperatures are between 800°C and 1550°C. Samples are to be placed inside the chamber, on ceramic plates or crucibles. 2. Technical Specifications Heating Power Voltage / Frequency / Current 3 phases + neutral 380V / 50Hz / 32A... -
Page 4: Safety
® ZetaMix System Safety Intended use Only parts printed with Zetamix by Nanoe® filaments can be heat treated in Zetasinter. Reference names of Zetasinter by Nanoe® filaments are: - Zetamix White Zirconia® - Zetamix Black Zirconia® - Zetamix Alumine® Installation must be done according the Zetasinter chamber furnace facility guide. -
Page 5: Operation
Operation Temperature controller For each material reference, the heat program must be defined by the operator according to guidelines provided by Nanoe (www.zetamix.fr). The maximum safety temperature is set at 1600°C. Above, the temperature controller automatically stops the heat treatment. -
Page 6: Assembling
® ZetaMix System Assembling Danger due to electrical current. During installation and maintenance work, the electric supply to the furnace must be switched off. Work on the electrical equipment may only performed qualified personnel. Install the furnace according to the zetasinter chamber furnace facility guide. Remove the plastic cover from the heating elements under the top cover (remove the screws to do this). - Page 7 ® ZetaMix System For the first heating, the furnace chamber must be “baked” for 2 hours at 300℃. Using the temperature controller, program and run the "baking" cycle (cf. Temperature controller chapter): (C01=50; t01=85; C02=300; t02=120; C03=300; t03=65; C04=100; t04=-121) For the first high temperature heating (above 400°C), heating element must be “passivated”...
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Page 8: Temperature Controller
® ZetaMix System Temperature controller Heating program setting ①Process value (Thermo couple temperature °C) （P V） ②Setting value (temperature °C- Program state*) （S V） ③Setting key (confirm KEY) ④Data shift key (and program setup entry) ⑤Data reduction key (and program RUN/HOLD） ⑥Data add key (and program STOP）... - Page 9 ® ZetaMix System Heating program setting ①From stop state, Press to go to the setup program state. ②The set points of the step StEPXX are displayed (C XX temperature in °C, and t XX time in min). to modify the value. ③Press to move to the next parameter.
- Page 10 ® ZetaMix System Specific settings: Time Setting...
- Page 11 ® ZetaMix System Heating programs saving Run/Hold states Run state: In Stop state, press and hold until the SV window displays the “run” symbol. The controller runs the defined program. Hold state: In Run state, press and hold until the SV window displays the “HoLd” symbol. Controller holds the...
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Page 12: Mosi2 Heating Elements
® ZetaMix System given temperature and stop the timer. In Hold state, press the until the SV window displays the “run” symbol. Controller starts running again. Step number and timer: In Run or Hold states, press to display the current step number and timer (PV: current step time setting and SV: current step elapsed time). -
Page 13: Troubleshooting
® ZetaMix System ④ Unscrew the clip from the ceramic jaws that hold the heating element. ⑤ Remove the ceramic jaws and the refractory block. ⑥ Remove the heating element which needs to be replaces ⑦ Replace it with a new heating element. Replace the refractory block and ceramic jaws, make sure they all fit in the same position as before. - Page 14 ® ZetaMix System switched on. No heating Heating The green The heater power Identify (if possible) the power. elements "power" light circuit is not cause of the failure. voltage and is off, and connected to the Check and close the 32A current are 0 the red power supply...
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Page 15: Electrical Schematic Diagram
® ZetaMix System Electrical schematic diagram （380V Electrical schematic diagram）... -
Page 16: Quick Start Procedure
® ZetaMix System Quick start procedure HEATING CURVE SETTING 1. Turn on the temperature controller by turning the LOCK button. 2. The temperature controller is initializing and then displays the initial screen. 3. Press the LETF ARROW button to display the heating curve setting. 4. -
Page 17: Eu Declaration Of Conformity (No 2022-01-A)
Product model: Zetasinter Chamber Furnace 2. Name and address of the manufacturer: Nanoe SAS, 6 rue des frenes, 91160 Ballainvilliers +339 81 98 33 64 3. This declaration of conformity is issued under the sole responsibility of the manufacturer. It is based on evaluation on a sampling of the aboved mentionned model.
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