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Sealey BSL100 Instructions page 2

Cv joint boot tool

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3.
CONTENT & ASSEMBLY
3.1
Unpack the boot tool and check that the contents are correct and undamaged. In case of a problem please contact your Sealey dealer.
Contents: a) Safety holder
b) Boot tool base unit with integral rotary regulator built into handle.
c) Eight steel stretching arms.
Assembly instructions (figures 1-8):
3.2
Support the Boot tool base in a vertical position as indicated in fig.1.
3.3
Position the 8 guides in the grooves in the Boot tool base with the guide groove facing outwards (see figure 2).
3.4
Insert an arm into one of the guides (see figure 3), with the hole in the arm facing downwards and the camber of the arm facing inwards.
3.5
Insert a pin into the hole in the wall of the Boot tool below the arm (see figure 4) until the end of the pin can be seen on the
other side of the hole.
3.6
Repeat the process until all the arms are in position and secured with pins as shown in figure 5.
3.7
Place the protective rubber boot over the assembled arms as shown in figure 6.
3.8
Push the rubber boot down over the pin area (see fig.7) and insert the bottom rim of the boot into the peripheral groove on the
base of the Boot tool.
3.9
When the tool is properly assembled it should appear as in fig.8.
Double check, before use, that the arms are correctly fixed to the Boot tool base and that the regulator control adjacent to the air
inlet has been rotated to the OFF position. (see fig.A)
4. AIR SUPPLY
F
WARNING! Ensure the air supply does not exceed 125psi while operating the unit. Too high an air pressure will shorten the life of the
unit and may cause damage and/or personal injury.
4.1
The Boot tool has a female 1/4” BSP thread in the end of the handle. Obtain and fit a suitable air connection fitting that can easily be
disconnected from the tool such as a male threaded adaptor (Sealey part No.AC04).
4.2
Ensure that the air regulator built into the handle is in the ‘Off’ position before connecting to the air supply.
4.3
Where possible the compressor should be sited in a separate room with the
connecting airline kept as short as possible.
The compressor should have an air filter and water separator (fig.9).
4.4
Drain the compressor air tank daily as water in the air line will damage the unit.
4.5
The recommended hook-up procedure is shown in fig.1.
4.6
The minimum hose diameter should be 1/4" I.D. and fittings must have the
same inside dimensions.
4.7
Keep hoses away from heat, oil and sharp edges. Check hoses for wear and
ensure that all connections are secure.
4.8
Line pressure should be increased to compensate for unusually long air hoses
(over 8 metres).
d) Eight arm guides.
e) Eight pins for securing the arms.
f ) One protective rubber boot.
fig.9
BSL100 - 1 - 110603

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