AFINIA LABEL AF200 User Manual

Flat surface applicator

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

AF200

FLAT SURFACE

APPLICATOR

USER MANUAL

V.2.02

Table of Contents

Need help?

Do you have a question about the AF200 and is the answer not in the manual?

Questions and answers

Summary of Contents for AFINIA LABEL AF200

Page 1 AF200 FLAT SURFACE APPLICATOR USER MANUAL V.2.02...
Page 3: Table Of Contents
Contents Introduction........................5 Using the applicator ......................5 Setting up the Applicator....................6 In the box ..........................6 Specification ........................6 Parts of the Applicator - Figure 1.1 ..................6 General safety instructions ....................8 Operating instructions ....................... 9 Setup ........................... 9 Power up ..........................
Page 4 Following symbols are found in this user manual Read the User Manual! Follow safety warnings and instructions! Protect yourself from electric shock. Danger to life! Keep children away from the machine while in operation! Risk from electric shock when a power cord or plug is damaged! Dispose the packaging and the appliance in accordance with environmental regulations!
Page 5: Introduction
1. Introduction Before using the machine for the first time, get acquainted with the functions of the machine and be informed about the correct operation with electrical appliances. Read the following operating instructions. Follow the instructions in the manual. When handing over the machine to third parties, hand over all documentation.
Page 6: Setting Up The Applicator
2. Setting up the Applicator In the box AF200 Flat Surface Applicator Power cable Foot pedal Operation manual Specification North America - 110V AC, 60 Hz — Europe, Middle Supply voltage: East, Asia - 220V AC, 50Hz Power consumption: <100VA.
Page 7 Figure 2.1...
Page 8: General Safety Instructions
3. General safety instructions Attention! The following safety precautions must be observed when using electrical devices to protect against electric shock, risk of injury and fire. Read all of these instructions before using the machine. Safe work. -Keep your workplace in order. Clutter in the work area can lead to accidents.
Page 9: Operating Instructions
4. Operating instructions Attention! Every operator working with the label applicator should be familiar with this user manual. Setup Place the applicator on a flat, horizontal surface larger than its base. You should provide space around the machine for maintenance, servicing and handling. Install the power cord that is included with the applicator.
Page 10: Container Positioning
Container positioning The dimensions of the container as well as the position of the label are specified in the technical data. To apply labels to thinner containers than the minimum spec of 1 inch, a pre-made spacer with the necessary shape and height needs to be attached to the platform.
Page 11: Labeling
Labeling The procedure is started by pressing the built-in 'Start' button or by an external 'Start' pedal connected to the connector. Performance is indicated on the display. At the completion of the labeling procedure, the label counter increases. Any time the button is pressed and held for more than 3 seconds, the counter is reset.
Page 12: Offset Stop - 1 Label Mode
5. Offset stop - 1 label mode This value needs to be determined when applying one label. The easiest way to do this is to use the online tool on our website, https://afinialabel.com/af200calc. This QR code will take you to the webpage. To manually determine these values, follow these steps Examples are shown on Figure 5.1.
Page 13: Offset Stop 1, Offset Stop 2 - 2 Label Mode
6. Offset stop 1, Offset stop 2 - 2 label mode These values need to be determined when applying two label. The easiest way to do this is to use the online tool on our website, https://afinialabel.com/af200calc . This QR code will take you to the webpage.
Page 14 67mm Situation 3: Front label < 64mm Back label < 64mm - Label Label Label Figure6.3. long short long Three situations are possible: L > 67mm a). Sum of the two labels and gap is >= 67mm. Then the value of Offset 67mm stop 1 is determined by subtracting the 61mm...
Page 15: Loading Labels
7. Loading labels To load a roll of labels, pull up the Label roll holder and remove the magnetic roll guides. Place the roll on the holder and use the magnetic guides to locate the roll in the desired position. Before routing the media, unlock the Press shaft.
Page 16: Calibrating The Label Sensor
8. Calibrating the label sensor The label stock and matrix must travel through the sensor area. If irregular shaped label stock is used, the sensor will not register the gap correctly. When calibrating, the label stock cannot be moving. Position the stock so that the gap is under the sensor, as shown in figure 8.1 Press and hold the TEACH button for 3 seconds.
Page 17: Adjusting The Height Of The Upper Applicator Assembly
9. Adjusting the height of the Upper Applicator Assembly For correct operation, the distance H between the top surface of the container and the foam roller must be under 5mm. It is measured when the upper applicator assembly position is set after homing on initial startup - Fig.9.1. The position of the upper applicator assembly is fixed on a tooth comb in 20mm steps and can be adjusted up or down.
Page 18: Container Positioning And Magnet Adjustment
10. Container positioning and magnet adjustment Container positioning and adjustment on the platform determine where the label will be applied. Follow the process below to set the correct container position. - Power off the machine. - Place the container on the platform. Position the center of the label roll to coincide with the center of the desired label application position.
Page 19 Figure 10.2 Figure 10.3...
Page 20: User Menu And Changing Parameters
11. User menu and changing parameters Access the parameter menu by holding down the button for 3 seconds. MODE 1 LABEL ------------------------------ Select mode ‘ONE LABEL’ BANK NUMBER 0 WAIT START Once 'ONE LABEL' mode is selected, next enter the Offset stop 0000 0,0s parameter- Figure 11.4.
Page 21: Working With The Service Menu And Setting Parameters
12. Working with the service menu and setting parameters Access to the parameter change menu is password protected. From the main screen ( Figure 12.1) press and hold the buttons for longer than 3 seconds. The password window will be displayed (Figure 12.2).
Page 22 The parameter is entered by pressing the key. SPEED Going to the next digit is done by pressing the key. The value ------------------------------ can be between 0600 and 1500 Hz. Pressing the 1000 key resets the value to 600 and can be changed. ------------------------------ [ 600...1500 Hz ] Confirmation of the desired selection is done by pressing...
Page 23: Errors And Troubleshooting
13. Errors and Troubleshooting ERROR NUMBER 10 - the platform reaches the end position when MODE 1 LABEL ------------------------------ trying to apply the first label. The system does not stop on the ERROR NUMBER 10 sensor for the first label correctly. WAIT START 0006 Possible causes and actions:...
Page 24 - part of the label remains on the roll - the move of the platform is not enough. Adjust the magnet position. Set the correct offset stop for the label being applied. Check the maximum length of the label. - starts labeling several labels with correct signals from the label sensor.
Page 25: Adjusting The Brightness And The Contrast Of The Display
14. Adjusting the brightness and the contrast of the display MODE 1 LABEL The menu for changing the display settings is accessed from the ------------------------------ BANK NUMBER 0 operating mode - Figure 14.1. WAIT START To enter this menu (Figure 14.2) press and hold the key for 0000 0,0s...
Page 26: Information Menu - Counters
15. Information Menu - Counters This menu provides information about number of machine cycles, TC:000000000 number and type of errors as well as last error (Figure 15.1), where: E10:000 E11:000 E12:000 E13:000 TC:000000000 - total counter of the machine; E14:000 E15:000 Ехх:000 - error number, number of times;...
Page 27: Maintenance And Cleaning
17. Maintenance and cleaning Attention! Risk of injury! Always disconnect the plug from the socket before performing any work on the machine. The labeling machine does not require any technical maintenance within the specified service life. Clean the machine after finishing the job. Use a brush or a dry cloth.
Page 28: Warranty
19. Warranty Below is the one-year limited warranty included with this Afinia product. Afinia prides itself on its outstanding product line and its technical support. If for some reason, your product fails, Afinia, a division of Microboards Technology, LLC, stands behind its warranties and assures you the best service possible in a quick and timely manner.
Page 29: Transportation
20. Transportation Attention! When transporting the machine always use original packaging to avoid damage. Avoid tilting or tipping the machine. Avoid water exposure during transport. 21. Disposal of the machine The packaging is made from environmentally friendly materials that you can hand over for recycling. Do not dispose of electrical appliances with household waste! According to European Union Directive 2002/96 / EU, end-of-life electrical appliances must be collected separately and disposed of for...
Page 30: Regulatory Details
22. Regulatory Details FCC Statement NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Page 31: Technical Support
For technical questions or support issues, contact Afinia Label Technical Support: PH: 952-556-1608 PH: +44 (0) 845 250 7949 support@afinia.com support@afinia.co.uk www.afinialabel.com/support www.afinialabel.com/support Please have the Serial Number of your Afinia AF200 Label Applicator available when contacting Technical Support. Date of Purchase: Place Purchased: Serial Number:...