EVH MFG HARDEE HR2360 Operator And Maintenance Manual

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MANUAL P/N 24544

OPERATOR'S AND MAINTENANCE MANUAL

WITH PARTS LISTING

Long Reach Cutter

Model: HR2360

FOR SERIAL #s STARTING WITH 012436

RELEASED 04/15/16

DANGER

Read this manual and the manual for

your tractor carefully to acquaint yourself

with both machines before operating!

4895 RED BLUFF RD LORIS, SC 29569 (843) 756-2555

WWW.HARDEEBYEVH.COM

EVHMFG@HARDEEBYEVH.COM

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Page 1 MANUAL P/N 24544 OPERATOR’S AND MAINTENANCE MANUAL WITH PARTS LISTING Long Reach Cutter Model: HR2360 FOR SERIAL #s STARTING WITH 012436 RELEASED 04/15/16 DANGER Read this manual and the manual for your tractor carefully to acquaint yourself with both machines before operating! 4895 RED BLUFF RD LORIS, SC 29569 (843) 756-2555 WWW.HARDEEBYEVH.COM EVHMFG@HARDEEBYEVH.COM...
Page 2 MODEL NUMBER SERIAL NUMBER DATE OF PURCHASE Customer Pre-Operation Check List Reference Read, understand and follow the general safety rules Page 2 listed in this manual. Check all shields and guards. Page 2 Cut driveshaft to the proper length for your tractor. Page 8 Add ballast to the rear tractor tires and space them at Page 8...
Page 3: Table Of Contents
Hardee by EVH Table of Contents Section 1 Introduction HR2360 Control Valve Port Listing To Our Customers Control Valve Port Schematic Owner’s Responsibility HR2360 Valve / Joystick Wiring Schematic Purpose Of This Manual Routine Maintenance Checklist Section 6 Troubleshooting Safety-Alert Symbol Signal Words Troubleshooting Guide 22-23...
Page 4: Section 1 Introduction
Hardee by EVH Introduction If you need additional copies of this manual, please To Our Customers contact your local Hardee dealer or download a copy We at Hardee by EVH Manufacturing Company thank from our website at www.evhmfg.com. you for buying your new Long Reach Cutter. We have tried hard to build a cutter to do the work you have in mind.
Page 5: Section 2 Safety Information
Hardee by EVH Safety Information ground. Serious injury or death by crushing may occur General Safety Rules in case of hydraulic failure. This section of your manual will address the safe operation of your new cutter. We at Hardee strive to produce a machine that is both a quality product and DANGER safe to operate.
Page 6: Safety Decals
Hardee by EVH Safety Information To apply the replacement decals: Safety Decals Your Hardee cutter ships with all safety decals in • Clean the surface to place the new decal. place. They are located in areas on the cutter that are •...
Page 7 Hardee by EVH Safety Information Safety Decals, continued Warning – Rotating Components Deck Danger – Crushing Hazard Hitch Frame Warning – High Pressure Fluid Hazard Hitch Frame Hitch Frame Deck HR2360 Long Reach Cutter 3/10/07...
Page 8 Hardee by EVH Safety Information Safety Decals, continued Deck Linkage Deck Linkage Stage Boom Warning – Pinch Point Stage Boom Blade Rotation Deck Hitch Frame Danger – Crushing Hazard HR2360 Long Reach Cutter 3/10/07...
Page 9 Hardee by EVH Safety Information Safety Decals, continued Deck Danger – Keep Clear Danger – Electrocution, Falling and Crushing Hazard Hitch Frame Danger – Exposed Blades Deck 15852 – Red Reflector, Rear (Not Shown) 15853 – Yellow Reflector, Front Weight Box – Front/Rear Deck –...
Page 10: Section 3 Assembly And Installation
Hardee by EVH Assembly and Installation Component Identification and Terminology Weight Box Deck Hydraulic Pump(Far Side) Motor Drive Housing Oil Tank Rubber Shielding Return Filter Stage (Reach) Boom Swing Cylinder Stage Cylinder Hitch Frame Lift Break-Away Swing Arm Shaft Stage Cylinder Hose Guard Short Stand Stage (Lift) Boom...
Page 11: Tractor Requirements
Hardee by EVH Assembly and Installation Tractor Requirements The Long Reach Cutter you have purchased is designed for tractors with 150 horsepower and above and weighing 15,500 lbs. plus, equipped with a 1000 RPM rear power take-off (PTO). Your tractor must also be equipped with a standard hitch.
Page 12: Driveshaft Installation On Pto
Hardee by EVH Assembly and Installation Description of Operation Driveshaft Installation on PTO The HR2360 is set-up at the factory as a self- contained hydraulic system. This means that the WARNING cutter pump powers ALL hydraulic functions. Never attempt any checks, repairs or adjustments with the tractor engine running or the PTO engaged.
Page 13: Tethered Grip With Micro-Joysticks
Hardee by EVH Tethered Joystick TETHERED GRIP WITH MICRO-JOYSTICKS 1W – DECK DOWN 2W – SWING LEFT 1E – DECK UP 2E – SWING RIGHT 1N – 1 STAGE BOOM UP 2N – 2 STAGE BOOM UP 1S – 1 STAGE BOOM DOWN 2S –...
Page 14: Section 4 Operation Instruction
Hardee by EVH Operation Instruction Operation Instructions Operating Environment During Operation Application Do's and Don'ts There are obvious and hidden potential hazards in operating this mower. REMEMBER! This machine is WARNING often operated in rough terrain conditions that include Ensure that all bystanders are clear of the cutter gullies, holes, slopes and hidden obstructions.
Page 15: Using Your Cutter
Hardee by EVH Operation Instruction Using Your Cutter After you feel comfortable with the basic cutter control, Getting Started the next step is to start the blades: You will need to spend some time getting the “feel” of your new cutter. Spend time reviewing the following Hold lower left-hand button for two (2) seconds or steps before using your cutter for the first time.
Page 16: Boom Breakaway
Hardee by EVH Operation Instruction The terrain and the kind of material being cut will Maximum Travel determine your ground speed. Remember that you will need to raise and lower the cutterhead to follow the Available Breakaway ground contour you are cutting. Boom Breakaway HR2360 designed...
Page 17: Unhook And Post Use Care
Hardee by EVH Operation Instruction debris. This mower should always be stored on a hard level surface. Unhooking the HR2360 To unhook from your unit, first lower all jack stands to the storage position. Lower the tractor lift arms so that the mower will rest firmly and evenly on all jack stands.
Page 18: Section 5 Maintenance
Hardee by EVH Maintenance Deck and Second Stage Boom Maintenance and Service Schedule Inject with heavy multi-purpose grease. This section is dedicated to the maintenance of the HR2360. As with any piece of equipment, the performance and life span depends on the proper operation and maintenance.
Page 19: Inspection And Replacement Of Blades
Hardee by EVH Maintenance Inspection and Replacement of Blades Checking the Main Relief Valve The cutting blades on the Hardee cutter are designed The HR2360 is equipped with a cutter-head relief and made to exact specifications and should be valve that comes pre-set from the factory. This valve replaced with only original Hardee parts.
Page 20: Cylinder Speed
Hardee by EVH Maintenance CAUTION WARNING Never vary from the 2700-psi cutterhead pressure. While reading the gauge, be careful not to stand in an Failure to comply with this specification will cause area where inadvertent movement of the booms could severe hydraulic heat, loss of power and damage to trap or crush you.
Page 21: Hr2360 Control Valve Port Listing
Section 5 Maintenance HR2360 CONTROL VALVE PORT LISTING Item Description Code Setting Torque Coil Nut EVH P/N 16262 Stem Solenoid Valve (Deck Cyl. Control) 25 ft lbs. 2.5 ft lbs. 16263 Coil 16262 Stem Solenoid Valve (II stg Boom Control) 25 ft lbs.
Page 22: Control Valve Port Schematic
CONTROL VALVE PORT SCHEMATIC...
Page 23: Hr2360 Valve / Joystick Wiring Schematic
HR2360 Valve / Joystick Wiring Schematic Function Valve Port Coil Wire Color (+) Connector No. Handle Position Swing (Boom) Right A - Top White Right (E) Swing (Boom) Left A - Bottom White Left (W) 1st Stage Up B - Top White Up (N) 1st Stage Down...
Page 24: Routine Maintenance Checklist
Hardee by EVH Maintenance Routine Maintenance Checklist Interval Item Comments Pump Drive Shaft • Pivot Points • Grease Fittings • Blades • Change If Damaged Torque to Spec. on Blade Holder Blade Bolts (Blade To Blade Holder) • Daily Or 10 Breakdown Hours Torque to Spec.
Page 25: Section 6 Troubleshooting
Hardee by EVH Troubleshooting Troubleshooting Guide Hydraulic System, Blade System, Pump, Motor, Fluid Lines Problem Possible Cause Solution / Correction Cylinder Will Not Operate No Power To Joystick Repair / Replace Connections Fuse Blown Inside Lighter Plug Replace Fuse Joystick Not Connected To A 12-Volt Connect To 12-Volt Power Supply System Joystick Not Connected To Valve...
Page 26 Hardee by EVH Troubleshooting Troubleshooting Guide, continued Hydraulic System, Blade System, Pump, Motor, Fluid Lines Problem Possible Cause Solution / Correction Individual Cylinders Leak Down Blown Or Worn Cylinder Packing Repair / Replace Cylinder Relief Valve Will Not Adjust To Defective Or Worn Valve Seat Repair / Replace Relief Valve And Adjust Specifications...
Page 27: Fault Codes For Status Led
Hardee by EVH Fault Codes Fault Codes for Status LED Blink Code Reason for Fault Corrective Action Left Joystick X axis Check Joystick and wires Voltage out of range Left Joystick Y axis Check Joystick and wires Voltage out of range Right Joystick X axis Check Joystick and wires Voltage out of range...
Page 30: Section 7 Specifications
Hardee by EVH Specifications Summary of Specifications Model HR2360 Approximate Weight (lbs.) 3,900 - Ready To Mow 800 PTO RPM – 15,200 ft/min Blade Tip Speed (ft/min) 1000 PTO RPM – 19,000 ft/min (Max.) Blades 5/8” Free Swinging Cutting Capacity / Suggested Usage Grass, Heavy Brush Up To 6”...
Page 31 NOTES:...
Page 43 Hydraulic Motor Housing Assembly (Part # 16160) Item No. Part No. Quantity Description 16203 Housing, MDH-100 16159 Spline Adapter 16204 Shaft 16205 Cup Bearing, 33215 16206 Cone Bearing, 33215 16207 Cup Bearing, 33212 16208 Cone Bearing, 33212 16197 Output Triple Lip Seal 15968 Cotter Pin 6.3mm x 60mm 16209...
Page 44: 26765 Blade Holder W/Blades
25793 Driveshaft (1 3/8 - 21 spline Tractor end & 1 3/8 – 6 spline Imp. end) Key # Part No. Description Key # Part No. Description 15579 Push Pin complete 16521 Yoke, Imp end 15900 Yoke, Tractor end 15804 Shield bearing 11437 Cross Kit...
Page 45: Hydraulic Motor Housing Assy
25792 Driveshaft (1 3/4 - 20 spline Tractor end & 1 3/8 – 6 spline Imp. end) Key # Part No. Description Key # Part No. Description 15579 Push Pin complete 15658 Yoke, Imp end 11855 Yoke, Tractor end 15804 Shield bearing 15629 Cross Kit...
Page 50: Front Chain Guard Breakdown
Reference Hardee by EVH Bolt Torque Checking Bolt Torque NOTE: Bolt Torques shown are maximum The tables shown below give correct torque allowable values for ultimate safe working values for various bolts and capscrews. strength or external load-carrying capacity. Tighten all bolts to the torque specified in the The bolt torque are not applicable in cases chart unless otherwise noted.
Page 51: Rear Chain Guard Breakdown
Reference Hardee by EVH Torque Specifications for Fine Threads Bolt Torque Fine Thread Diameter SAE-2 SAE-5 SAE-8 “A” LB-FT LB-FT LB-FT 1/4” - 28 5/16” - 24 3/8” - 24 7/16” - 20 1/2” - 20 9/16” - 18 5/8” - 18 3/4”...
Page 52: Section 10 Warranty
SECTION 10 Warranty Hardee by EVH Hardee by EVH Manufacturing Co., LLC Hydraulic Mower Limited Warranty Hardee by EVH Manufacturing Co., LLC warrants its Hydraulic Mowers for one year or 350 hours (whichever comes first) to the original non-commercial, non-governmental, or non-municipal purchaser. For the original commercial, industrial, or municipal purchaser, the goods are warranted for 90 days or 350 hours (whichever comes first) to be free from defects in material or workmanship.
Page 53 NOTES:...
Page 54 EVH MANUFACTURING COMPANY, LLC 4895 RED BLUFF ROAD LORIS, SC 29569 PHONE: 843-756-2555 OR 888-990-2555 WWW.HARDEEBYEVH.COM EVHMFG@HARDEEBYEVH.COM...