Summary of Contents for SICK IVP IVC-3D 30
- Page 1 Operating instructiOns industrial Vision camera iVc-3D a calibrated smart camera for 3D measurements...
- Page 2 German versions of the Operating Instructions and Reference manual are available on the CD. Eine deutsche Version der Bedienungsanleitung und des Referenzhandbuchs finden Sie auf der beigelegten CD. © SICK IVP 2006-11-24 All rights reserved 8011007 Subject to change without prior notice.
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Page 3: Table Of Contents
Testing and Running the Program ..................30 Saving the Program........................31 What’s Next?..........................32 Hardware description............................33 Measurement setup......................... 33 Electrical Connections ......................34 Technical Data.......................... 37 Dimensional Drawings ......................38 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... - Page 4 Operating Instructions IVC-3D SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007...
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Page 5: Introduction
Do not view the laser beam directly with optical instruments like magnifying glasses, telescopes, etc. LASER RADIATION – DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS CLASS 2M LASER PRODUCT according to IEC 60825-1 : 2001-8 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 6: Installation Guide
3. Connect the power I/O cable to the socket marked Power on the device. 4. If you are using an encoder with the camera connect the encoder cable to the socket marked Encoder on the device. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 7: Installing Ivc Studio
At delivery the IP parameters of the device are configured as follows: 0.0.0.0 Netmask 0.0.0.0 Gateway 0.0.0.0 0.0.0.0 WINS 0.0.0.0 TimeServer 0.0.0.0 DHCP DHCP Wait Save DHCP IP AutoConfiguration 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... - Page 8 Ethernet cable device should use the same DHCP subnet as the PC. DHCP IPAutoConfiguration See appendix B of the IVC-3D Reference Manual for detailed information on the parameters. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007...
- Page 9 The Grab setup dialog box is displayed. 21. Aim the device at a suitable target, and adjust the field of view until you can see the profile of the target in the preview. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved...
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Page 10: Functional Overview
Saved data blocks, containing for example pattern recognition data to be used by Match tools, so that the pattern does not have to be taught before running a program. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 11: 3D Images
For a robust measurement day and night, all over the year, it is recommended to shroud the inspection area from ambient light, especially sunlight. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 12: Capturing 3D Images
The Fill Missing Data tool assumes that the height of the hidden area is same as the area surrounding it, and thus “fills in the hole”. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 13: Ivc Studio
When a program (or program step) is executed it is executed in the camera, and the results are sent back to IVC Studio where they are displayed. Program steps Table values Images Result values 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 14: Saving Programs
A program stored in program bank 0 will automatically be started when the device is powered up. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 15: Handling Multiple Products
Bottle_Label_Table to suit the new design. If necessary we could also make a copy of the program Label, modify it, and associate the modified program with device 1. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 16: Getting Started
Each device contains one or more programs that instruct the device how to perform the inspection. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 17: Create A Product
There is also a fourth category that we haven’t mentioned yet - macros. Macros are basi- cally small programs that you can call from within regular programs. They can be useful for reusing blocks of program steps when writing advanced programs. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 18: Select A Device
12. In the dialog box, select the table and click OK. 13. Finally, save your changes to the product on the PC by choosing File Save Product. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 19: About Writing Programs
Many tools also produce results that are available as output parameters. These parame- ters can be stored in the table or be used directly by other steps in your program. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 20: Programming Window
The preview window may also be used for setting parameters for certain tools. This is further described later in this chapter. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 21: Adding Program Steps
20. Double-click the Setup field that is located in the bottom left corner of the program step in the program list. The Grab Setup window is now opened. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... - Page 22 An image is now retrieved from the camera and stored in image bank 0. Double-click on the image bank to see the 3D image in a larger window, together with a visualization of the image. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007...
- Page 23 28. Add the following program steps at the end of the program and give them suitable descriptions: (ROI Rectangle) (ROI Union) (Fit Surface) (Volume) We will add the second ROI, specifying the surface to the right, after we have set the necessary parameters. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved...
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Page 24: Setting Parameter Values
Union step. 31. Set the type of surface to be fitted by double-clicking the Value column for the parameter 03=Surface type and choose Plane surface from the menu. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... - Page 25 40. Execute all the steps in the camera by selecting the first ROI Rectangle step (“ROI for the loaf”) and choose Debug Step by step or press the F8 key until all steps in the program have been executed. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved...
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Page 26: Using Tables And Results From Other Steps
The number of the step and the result are entered in the Step and Result columns of the 01=Variable A parameter and the current value is displayed in the Value column. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... - Page 27 53. Add a Volume tool and fill in the description “Volume in moving ROI”. Set the following parameters: 02=ROI definition step Step number of the “Set moving ROI” step 03=Surface definition step Step number of the Fit Surface tool 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved...
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Page 28: Setting Parameter Values With Expressions
An outer loop that runs from 1 to (the number of slices – 1) and takes care of the loca- tions where we should cut the bread loaf (there is no need to cut after the last slice). SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... - Page 29 This way we can avoid situations where we add steps intended to be run only the first time the program runs, but that are executed every time. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved...
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Page 30: Testing And Running The Program
If we add a interpolation calculation that can give us a sub-pixel position where the accumulated volume exceeds the desired volume, the precision of program could be greatly improved. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 31: Saving The Program
If you want the device to run a different program, you can load that program using a PC, either by using an existing product (containing the program to be used), or by downloading the program from the device’s flash memory. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 32: What's Next
Note that calling a program stored in flash will load both a program and a table into the working memory of the device, replacing the previous program and table there. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... -
Page 33: Hardware Description
The device grabs profiles at a rate determined by the settings in the software tool Grab setup. The possible profile speed in a specific application is dependent on the chosen measurement accuracy and chosen laser strength. 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 34: Electrical Connections
ON function ON function RS485 RS485 Ethernet Ethernet power power encoder encoder Figure 5.2 – Side plate of IVC-3D with M12 connectors and LEDs SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... - Page 35 Sum of Out 0, Out 1 and Green Out 2 Out 2 < 100 mA Yellow not connected Gray for signals Pink for RS485 Blue not connected Color is valid for cable type STL-1208- 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved...
- Page 36 Color Signal remark TX - RX - Encoder Connector Color Signal remark RS 422 compatible In1 — RS 422 compatible RS 422 compatible In2 — RS 422 compatible SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007...
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Page 37: Technical Data
Aluminum, anodized Connectors : nickel plated brass Front windows: Compound glass One defined trigger input 100 mA = total current of all digital outputs IVC-3D21112 front windows in PMMA 8011007 SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved... -
Page 38: Dimensional Drawings
= 144.5 mm - IVC-3D2111x: Θ=147°, d =77.4 mm , d =146.8 mm is the distance from the laser beam to where the optical axis intersects with the camera window. SICK IVP • Industrial Sensors • www.sickivp.com • All rights reserved 8011007... - Page 40 Phone +31 (0)30 229 25 44 E-Mail info@sick.nl Norge More representatives and agencies Phone +47 67 81 50 00 in all major industrial nations at E-Mail austefjord@sick.no www.sick.com SICK IVP | Linköping | Sweden | www.sickivp.com SICK AG | Waldkirch | Germany | www.sick.com...
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