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Summary of Contents for Sanyo AVL263

  • Page 2: Table Of Contents

    CONTENTS Safety precautions………………………………………………………………………..… Alignment instructions …………………………….…….………………………………… Method of software upgrading…………………………………………………………….. Working principle analysis of the unit……………………………….………….…………. Block diagram…………………………………..………………………………….………… IC block diagram………………………………………………………………………..…… Wiring diagram ……………………………………………………………………………. Troubleshooting guide ………………………………………………………………..…… Schematic diagram………………………………………………………………………… APPENDIX-A: Main Assembly APPENDIX-B: Exploded View Removing or Installing the Stand Wall mounting instructions...
  • Page 3: Safety Precautions

    Attention: This service manual is only for service personnel to take reference with. Before servicing please read the following points carefully. Safety precautions 1. Instructions Be sure to switch off the power supply before replacing or welding any components inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will;...
  • Page 4 would be unable to work and no way to get it repaired. If the connection wires, connectors or components fixed by the thermotropic glue need to disengage when service, please soak the thermotropic glue into the alcohol and then pull them out in case of damage.
  • Page 5: Alignment Instructions

    Alignment instructions 1. Test equipment PM5518 (video signal generator) VG-848 (VGA and HDMI signal generator) CA210 (color analyzer) 2 Alignment flow-chart The alignment flow-chart is shown as fig-1 Check DDC, HDCP KEY, FLASH and POWER control IC Factory initialization setup IF channel AFT voltage of TV and AGC voltage ADC correction of VGA, YPbPr White balance adjustment...
  • Page 6 Table1 sub-menu adjustment Items Preset Introduce HOTEL 1: HOTEL OPTION of factory menu is optional 0: HOTEL OPTION of factory menu is not optional LOGO 1: display LOGO in no signal or turn on 0: no LOGO display ADC PRESCALE adjust according the power consumption SIF PRESCALE adjust according the power consumption...
  • Page 7 color bar(include back/white bars), enter submenu of ADC ADJ, select AUTOTUNE and wait for OK display. Input PAT920(8 gray levels), check if the white balance is normal, if not, set ALL COLOR to 0 and fine adjust according the method of 3.2.2 c.
  • Page 8: Method Of Software Upgrading

    Method of software upgrading 1. The tools and software demanded 1) Please confirm that PC has the software of ISP_TOOL and install the parallel interface drive program Port95nt. 2) ISP_TOOL icon is bellow: 3) One serial cable (25 pins) and one VGA cable (15 pins), the parallel cable connects the PC and the upgrade instrument, the VGA cable connects the TV and the upgrade instrument.
  • Page 9 Note: if it appears error, check the connection wires and check if ISP item of the factory menu is set to 1, if not, please set it to 1. 4) After connection is done, it needs to read the Binary document. Press “Read” as shown below: 5) Search the document needed to write in the “Read”...
  • Page 10 Select 6) Select the document then the window will appear as shown below:...
  • Page 11 7) Press “Auto” to select the writing function. Select the items shown in the picture above: (a) Read File...
  • Page 12 (b) Program (c) Exit ISP (d) Erase Device (e) File Area 8) Press “Run” to begin the writing program, wait till the blue bar is complete. After writing, it will display OK: If there is error appeared (shown as below), press “Run” again to rewrite the program till it is success.
  • Page 13 Note1: keep the connection well and don’t cut off the power during the writing process. Note2: the writing speed can be adjusted as shown below. Select “Config” then adjust Speed BAR, the value is bigger the speed is faster. But it is easier to appear error when increase the speed, so it need to select a suitable speed according the PC.
  • Page 14: Working Principle Analysis Of The Unit

    Working principle analysis of the unit The RF signal received by antenna will be sent to tuner TUNER601, then IF signal will be obtained through high amplified, mixed frequency. After pre-intermediate amplified by V602, it will be sent to acoustic surface-wave Z602 to do IF filter and get better IF characteristics, then it will be sent to N602 (R2S40401) to do intermediate amplification, phase-lock loop VCO and synchronous wave detection to get the composite video signal TV-CVBS;...
  • Page 15: Block Diagram

    Block diagram...
  • Page 16: Ic Block Diagram

    IC block diagram 1. MST9U89BL The MST9U89BL is a high performance and fully integrated IC for multi-function LCD monitor/TV with resolutions up to full HD (1920x1080). It is configured with an integrated triple-ADC/PLL, an integrated DVI/HDCP/HDMI receiver, a multi-standard TV video and audio decoder, two video de-interlacers, two scaling engines, the MStarACE-3 color engine, an on-screen display controller, an 8-bit MCU and a built-in output panel interface.
  • Page 17 2. R2S10401SP R2S10404SP is a semiconductor integrated circuit consisting of PLL split-carrier VIF/SIF signal processing system compliant with PAL.
  • Page 18 3. TPA3120D2 The TPA3120D2 is a 20-W (per channel) efficient, Class-D audio power amplifier for driving stereo single ended speakers or mono bridge tied load. The TPA3120D2 can drive stereo speakers as low as 4Ω. The efficiency of the TPA3120D2 eliminates the need for an external heat sink when playing music.
  • Page 20: Wiring Diagram

    Wiring diagram power board main board connection board...
  • Page 21 Trouble shooting 1. Fault clearance Before servicing please check to find the possible causes of the troubles according to the table below. 1.1 Antenna (signal): Picture is out of focus or jumping Bad status in signal receiving Poor signal Check if there are failures with the electrical connector or the antenna.
  • Page 22 signal types. Picture too bright and there is Check if the contrast setting is too high. distortion in the brightest area Possibly the output quality of DVD broadcaster is set too high. It maybe also due to improper terminal connection of the video frequency signal in a certain position of the system.
  • Page 23: Troubleshooting Guide

    2. Troubleshooting guide 2.1. The panel doesn’t light Connect the power, check if the red indicator is light in STANDBY? Check if X403 PIN9 (5V) of Press POWER button on the main board is normal? unit or remote sensor control and check the indicator.
  • Page 24 2.2. Have back light, but no picture Check if the unit button Does display remote control menu in screen when operation? press menu button? Check if the all channels have no signal? HDMI/VGA/YPRPB Enter factory-menu, Which channel is initialization EEPROM, no signal? Replace then turn off the TV,...
  • Page 25 2.3. Have picture, but no sound Check if X203 on main board has signal output? Check if the relevant pins of the The speaker has problem. sound amplifier have square wave output? Check Check sound back-circuit of the amplifier has signal input sound amplifier through R201, R202? Check if N304 has...
  • Page 33 27" backlight...
  • Page 34 27" power...
  • Page 36: Appendix-A: Main Assembly

    APPENDIX-A: Main assembly (AVL263) Name Main components and its No. Main Board XI6HK0140110 N304 MST9U89 (5270989003) N602 R2S10401 (5271040101) N203 TPA3120 (5273120001) STANDBY keyboard XI6FC01305A0 AV board XI6HK0144610 IR board XI6LW0030910 Key board XI6HU0200510 Backlight board XI6HU0121410 T-CON board XI6HU0122610...
  • Page 38 Mechanical Replacement Parts List (AVL263 ver. 1.0) Ref. No. Part No. Description Q’TY Remarks XI5203265502 Panel V260B1-L02 XI5QX19R302E Front cabinet XI6170683000 Speaker XI6FC01305A0 Standby keyboard XI6HK0144610 AV board XI6HU0122010 Power board XI5HX19WP01A Back cabinet XI6151060560 Stand XI6HK0140110 Main board XI6HU0122610...

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