Table of Contents
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1.0 SPECIFICATIONS................................................................................................. 2
2.0 INSTALLATION REQUIREMENTS .................................................................. 2
3.0 VENTING................................................................................................................ 3
3.1 VENT PIPE MATERIAL .................................................................................... 3
3.2 VENTING CLEARANCES ................................................................................. 3
3.3 VENTING CONFIGURATIONS ........................................................................ 4
3.4 DETERMINING VENT LENGTHS ................................................................... 7
4.0 CONDENSATE DRAIN......................................................................................... 8
5.0 INSTALLING GAS PIPING ................................................................................. 9
...................................................................................................... 9
6.0 HEATING SYSTEM PIPING ............................................................................. 10
IMPORTANT .......................................................................................................... 11
6.1 PRIMARY LOOP PLUMBING......................................................................... 11
6.2 SECONDARY LOOP HEATING SYSTEM..................................................... 14
6.2.1 Multiple Zones using Zone Valves.............................................................. 14
6.2.2 Multiple Zones using Pumps....................................................................... 14
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14
6.2.3 Multiple Zones with different temperatures................................................ 15
6.3 DOMESTIC COMBI SYSTEM......................................................................... 16
7.0 WIRING................................................................................................................. 18
4
7.2.3 Multiple Zones Pump controller................................................................. 22
8.0 SENTRY 2100T CONTROLLER........................................................................ 24
9.0 LIGHTING BOILER ........................................................................................... 27
9.1 INITIAL START-UP ......................................................................................... 27
9.2 RE-LIGHTING UNIT........................................................................................ 27
9.3 TURN OFF BOILER ......................................................................................... 27
10.0 TROUBLE SHOOTING .................................................................................... 28
11.0 SEQUENCE OF OPERATION ......................................................................... 31
13.0 ANNUAL MAINTENANCE AND INSPECTION........................................... 33
14.0 PARTS LIST ....................................................................................................... 34
15.0 WARRANTY....................................................................................................... 35
SAVE THESE INSTRUCTIONS
Installer must leave, and affix these
Instructions close or adjacent to the boiler
CAUTION: IT IS THE RESPONSIBILITY OF THE
HOMEOWNER TO KEEP THE VENT TERMINAL CLEAR OF
SNOW AND ICE.
................................................................................. 2
........................................................................................ 9
..................................................................... 19
............................................................................ 20
V
........................................................... 20
V
................................................................ 33
........................................ 21
THIS BOILER MUST HAVE WATER FLOWING
THROUGH IT WHENEVER THE BURNER IS
ON. FAILURE TO DO THIS WILL DAMAGE
THE UNIT AND VOID THE WARRANTY.
VERSION DATE: 6-1-04
For boilers produced after 5-1-03
Warning
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Related Manuals for Trinity T150
Summary of Contents for Trinity T150
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Page 1: Table Of Contents
VERSION DATE: 6-1-04 1.0 SPECIFICATIONS....................2 For boilers produced after 5-1-03 1.1 H ................. 2 LTITUDE PERATION 2.0 INSTALLATION REQUIREMENTS ..............2 3.0 VENTING........................ 3 3.1 VENT PIPE MATERIAL ..................3 3.2 VENTING CLEARANCES ................. 3 3.3 VENTING CONFIGURATIONS ................ 4 3.4 DETERMINING VENT LENGTHS .............. -
Page 2: Specifications
1.1 High Altitude Operation The Trinity boiler is designed to operate to capacity in installations with 2000 feet of elevation or less. As elevations higher than 2000 feet have less dense air, the unit is not capable of providing its specified capacity. -
Page 3: Venting
Safety Devices for Automatically Fired Boilers ANSI/ASME CSD-1 LIQUEFIED PETROLEUM (LP) PROPANE Attention: The Trinity boiler is set to operate with Natural Gas, an LP Conversion Kit Part No. 82066-1 is included with each boiler and must be installed before operating with Propane. -
Page 4: Venting Configurations
3. The horizontal distance between the inlet and exhaust must be a minimum of 4” center to center. If the horizontal distance between the inlet and exhaust is more then 12”, increase the vertical separation by the same amount. Example: If horizontal separation is 24”, a minimum vertical separation of 30”... - Page 5 Two Pipe Vent Terminals The vertical portion of the exhaust termination does not require insulation, if less than 5 feet in total length 36” Note: horizontal 18” Min 18” Min. spacing must be between 4” (center to Coupling and 12” Plus elbow to be center) Snow allowance...
- Page 6 Use of existing Chimney It is permissible to run vent pipe through an existing chimney as long as: 1) The chimney is not to be used by any other appliance. 2) Flue gases don’t enter the vacant chimney. sch.40 3) Only ABS, PVC , CPVC, or AL294C pipe is used.
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Page 7: Determining Vent Lengths
Propane 2” venting cannot be used. The venting must be 3” and can only be used up to 50 feet equivalent. Pipe Max. Equiv. Number of Elbows or 45 Model size Length T150* 2" T150 & T200 3" T150 & T200* 3"... -
Page 8: Condensate Drain
Supports every 24” Vent piping outside the Building is permitted under the following conditions: 1. The maximum length outside the building is 20 feet. Exhaust 2. Only 3” pipe can be used. 3. All normal termination clearances are Maximum of 20 feet is maintained. -
Page 9: Installing Gas Piping
5.0 INSTALLING GAS PIPING It is highly 5.1 Installation Gas cock recommended to use shut Off flexible gas pipe, the Refer to the current National Fuel Gas Code ANSI Valve to be gas valve and blower Z223.1/NFPA 54 or CAN/CGA B149.1 installation codes, "T"... -
Page 10: Heating System Piping
Manifold combustion properties are within Line Pressure normal operating ranges. The Trinity boiler employs a Input Screw pneumatic modulation system. This modulation system increases or decreases the velocity of the blower, to meet the demand for heating. -
Page 11: Important
(Recommend Sentinel X100 Inhibitor). The Trinity boiler comes in two versions, heating and Combi. Heating Version – The standard heating version is designed to operate in a hydronic heating system and can operate with an indirect water heater. - Page 12 Boiler Venting Hot water boilers are designed to operate with airless water in the system. The Trinity boiler is provided with a 1/8” Air vent located on the top of the unit. This Air vent is intended to vent the boiler on initial startup. This device will NOT continuously vent air collecting in the primary loop, and it is not intended to be the primary venting device.
- Page 13 Heating Model Primary Loop Important With option Indirect Water For Heating Model There must be heater no shutoff valve between Quantity and location of the boiler and shutoff valves, and drains, are the relief Legend at the discretion of the valve.
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Page 14: Secondary Loop Heating System
Flow: The Trinity boiler must have water flow going through the boiler whenever the burner is on. CAUTION: DAMAGE WILL OCCUR IF THE BOILER IS FIRED WITH NO WATER IN IT, OR REPETITIVE NO FLOW OPERATIONS, WHICH WILL VOID THE WARRANTY. -
Page 15: Multiple Zones With Different Temperatures
6.2.3 Multiple Zones with different temperatures Using pumps and tempering valves Max. 12” apart Primary Loop See figure Tempering valve 7.2.3 “Multiple Zones using pumps, and pump controller” Zone 1 Low Temp. By setting the tempering valves to different settings, multiple temperatures can be obtained. -
Page 16: Domestic Combi System
Pump Pump 6.3 DOMESTIC COMBI SYSTEM Electronic ((( OPTIONAL))) Thermister The Trinity Combi is designed for 3 way installations where space is restricted. diverting For applications where space is not restricted, the use of an “Indirect Water Heater” is highly... - Page 17 A solution of 1-2% sodium hydroxide (NaOH) or sodium bicarbonate (NaHCO3) before the last rinse ensures that all acid is neutralized. Clean at regular intervals. Combi Limitations As the Trinity produces domestic hot water instantaneously, there are inherent limitations that this system has.
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Page 18: Wiring
Table 1: T150C Flow rates (flow rates in usgpm) Inlet Water Temperature (deg. F) Table 2: T200C Flow rates (flow rates in usgpm) Inlet Water Temperature (deg. F) To avoid having too much flow at your faucets use the shut off valve after the mixing valve to limit the overall flow of domestic hot water. -
Page 19: Simplified Wiring Connections
7.1 Simplified Wiring Connections Heat and Indirect Wiring 120 Volt Wiring Primary Heating Circ Low Voltage (DC) Secondary Heating Circ Electrical Box 10K Outdoor probe White Thermostat end Indirect Aquastat DHW Circ switch or heat starter Caution Contacts that energizes 120/1/60 For LWCO these inputs MUST BE... -
Page 20: Advanced Wiring Systems
7.2 Advanced Wiring Systems Legend P1- Primary Pump P3-Secondary pump P2- Indirect pump, or CB- Trinity Control box 3-way on Combi Version 4 wire zone valves Power open, spring return Indirect thermostat, or combi flow switch 7.2.1 Multiple 4 wire Zone Valves The basic multiple zoned system uses normally closed four (4) wire zone valves. -
Page 21: Multiple Zones With Taco Valve Controller
7.2.2 Multiple Zones with Taco Valve controller (Models ZVC403 to ZVC 406) Legend P1- Primary Pump P3-Secondary pump P2- Indirect pump, or CB- Trinity Control box 3-way on Combi Version Indirect thermostat, or combi flow switch The basic multiple zoned system using normally closed 2 – 3- or 4 wire Taco zone valves. This wiring system is used with the piping as described in Section 6.2.1 “Multiple Zones using Zone... -
Page 22: Multiple Zones Pump Controller
7.2.3 Multiple Zones Pump controller (Models Taco SR504, Argo ARM 861 Series) Legend P1- Primary Pump P3-Secondary pump P2- Indirect pump, or CB- Trinity Control box 3-way on Combi Version Indirect thermostat, or combi flow switch The basic multiple zoned system using circulating pumps. This wiring system is used with the piping as described in 6.2.2 Multiple Zones using Pumps and 6.2.3 Multiple Zones with different... - Page 23 Legend P1- Primary Pump ZP- Zone Pump P2- Indirect pump or 3-way Valve in Combi BS.- Strap on boiler sensor CB- Trinity Control box MS.- Strap on mixing sensor IP- Injection Pump ODS.- Outdoor sensor This wiring system is used with the piping as described in 6.2.3 Multiple Zones with different...
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Page 24: Sentry 2100T Controller
Consult the Tekmar installation manual for detail installation and operation of this control. 8.0 SENTRY 2100T CONTROLLER The Sentry controller is the central controller for the Trinity boiler. The Sentry handles all the combustion logic, together with the energy management functions. The Sentry 2100T operates in two different modes, reset or conventional. - Page 25 The gas valve, senses this change, in blower pressure, and introduces the required amount of gas, to ensure correct combustion. The term “Set Point” is used to indicate the desired temperature that the Trinity will try and maintain, by increasing or decreasing the input.
- Page 26 Determining Reset Temperature HI Calc Once the control identifies the presence of a good outside sensor, the control will automatically reduce the HI setting, based upon the outdoor temperature. The calculated HI setpoint (HI ) is calculated as follows: Example: Hi=200, Calc RES=70 , Air Temperature=32 Note:...
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Page 27: Lighting Boiler
• Ensure that the system is completely filled with water, and that ALL the air is purged out. 1. Turn on power to the Trinity Boiler. The boiler should run through a purge, and combustion should occur. (The control system has a built in ignition retry, allowing the system to retry at least four times, before locking-out.) -
Page 28: Trouble Shooting
10.0 TROUBLE SHOOTING This section is intended to assist the service technician in detecting and correcting common errors. The Sentry 2100 is equipped with an internal diagnostic system that verifies control operation. The following series of error codes has been developed to aid in diagnosing control problems: Problem Detected Problem Solution... - Page 29 Caused by an error in the reading of the temperature of Water Safety Limit trips the water by the Sentry control. Ensure that the thermister is firmly attached to the supply line. Watch (Automatic reset) Continued cycle, and ensure the Sentry is displaying the correct ((Located on the supply pipe inside the boiler cabinet)) water temperature and is modulating.
- Page 30 Slight vibration can Use flexible gas line to insolate the vibration noises between the gas valve and the cause noise in the line. Fan appears residence Don’t hang gas lines from floor joists. to be (This is not a Use rubber insulators with gas line supports. creating a warranty issue) noise in the...
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Page 31: Sequence Of Operation
11.0 Sequence of operation The following is the normal sequence of operation for the trinity boiler. Trinity Sequence of operation 120v Power Displays version Boiler in Applyed t2.0 standby Indirect thermostat Thermostat, End switch or flow switch closes A-C or relay closes T-C... - Page 32 Wiring Diagram...
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Page 33: Annual Maintenance And Inspection
12.0 INSTALLATION CHECKLIST Installation a) Connect all plumbing, and ensure that there are no system leaks. b) Connect, secure, and glue all vent piping. c) Install all gas piping as per this manual, and local codes. Pressure test, to detect any gas leaks. Start-up 1. -
Page 34: Parts List
Installer or Wholesaler. Installers or Wholesalers may contact NY Thermal Inc. for assistance at 506-432-1130. Notes: *Used for Combi version Only. P.N. Description Premix burner, V10C, 81038 (T150 boiler Only) Premix burner, V21C, 8126 (T200 boiler Only) Transformer, 24V , Frost, 81457... -
Page 35: Warranty
15.0 WARRANTY What is Covered. We the manufacturer, warrant that any parts or components of each new boiler will be supplied free of defects in material or workmanship. This warranty replaces any other warranty implied or expressed. All the duration’s, terms and conditions mentioned hereafter are for manufacturer defects due to material or workmanship only, and do not include misuse or normal wear of the equipment.
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