SPINOGY X22 Operating Manual
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SPINOGY X22 Operating Manual

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X22
OPERATING MANUAL

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Summary of Contents for SPINOGY X22

  • Page 1 OPERATING MANUAL...
  • Page 2 spinogy.de...
  • Page 3 Index Preamble General remarks 01.1 Notice 01.2 Limitation of liability 01.3 Product name and type designation 01.4 Labeling of the spindle 01.5 Manufacturer details 01.6 Target group 01.7 Lifecycles of the machine Safety instructions 02.1 Contractual use 02.2 Symbols and notes 02.3 Personnel requisition 02.4...
  • Page 4 Installation 05.1 Transport damages check 05.2 Completeness check 05.3 Install spindle 05.4 Assembly of the spindle 05.5 Pin allocations 05.6 Coolant connections 05.7 Pneumatic relay Commissioning 06.1 Commissioning for regular use 06.2 Warm-up run and grease distribution run 06.3 Manual tool change 06.4 Automatical tool change 06.5...
  • Page 6 Thank you for choosing a spindle from SPINOGY! With the X22 we have developed a product that provides you a construction kit allowing you to configure a spindle exactly and exclusively aligning to your individual technical requirements. Thereby, we can offer you a highly qualitative product made in Germany at favourable conditions.

  • Page 7: General Remarks

    This operating manual contains important information about handling the product. It has to be read carefully before use. The SPINOGY X22 may only be put into operation if the operating manual was understood completely. If there are obscurities, SPINOGY must be contacted. Please follow the instructions of this operating manual. This operating manual must be availa- ble for the user at any time and must be replaced in case of loss or impracticality immediately.

  • Page 8: Manufacturer Details

    01.5 Manufacturer details Name: SPINOGY GmbH Address: Brunnenweg 17, 64331 Weiterstadt E-Mail: mail@spinogy.de +49 6150 / 970 960 Phone: Website: spinogy.de 01.6 Target group This operating manual is primarily aimed to the following staff: • Installation staff • Machine operators •...

  • Page 9: Safety Instructions

    02.1 Contractual use SPINOGY X22 is to be considered as an incomplete machine for the installation into machine tools, covered by the definition of a fixed industrial large tool. Seen in isolation, the spindle cannot fulfill any function. The installation has to be done by the manufacturer of the machine tool, as the required skills for professional installation cannot be expected from end users.
  • Page 10 02.3 Personnel requistion Basic details Only persons who can be expected to perform their work reliably are permitted as personnel. Persons who have an affected capacity of reaction, e.g. through drugs, alcohol, or medication, are not permitted. Adhere to the valid local regulations rela- ting to age and profession when selecting staff.
  • Page 11 If unauthorized modifications are made, the issued CE declaration of conformity loses its validity and the operator legally becomes the machine manufacturer. Opening and repairing the spindle may only be carried out by SPINOGY, only then proper functioning can be guaranteed. 02 SAFETY INSTRUCTIONS...

  • Page 12: Special Hazard Warnings

    02.6 Special hazard warnings The following lists special hazards with the appropriate measures to prevent and avoid death and serious injury. These war- nings must be read carefully and understood before commissioning. In addition, corresponding warnings must be attached by the operator to the machine into the spindle is installed. WARNING: Flying parts Since the spindle operates at high speeds (up to 50.000 rpm and more), there is a risk of parts as chips and breaking tools hurling away.
  • Page 13 Transport SPINOGY X22 must be transported in a stable packaging with sufficient padding. During the transport it must be taken care to avoid strong shocks or impacts as sensitive components such as the spindle bearings can be damaged, which has an in- fluence on the service life, accuracy and function of the spindle.

  • Page 14: Technical Description

    Technical description 04.1 Configuration possibilities and technical data SPINOGY X22 is available in eight basic versions (Manual and automatic tool change), additionally further configurations (Options) are possible. The operating manual includes the description of all spindle types and options. Basic version (Manual tool change) EQUIPMENT NO.:...
  • Page 15 EQUIPMENT NO.: XP005 XP007 XP006 XP008 Sensor plug 17-pole straight 17-pole angled Pneumatic connection 3 x 6 mm straight (RP PPR, TP) 3 x 6mm angled (LD, PR, KBL*) 24 V Fan Protection class IP54 IP30 *RP: Release pressure, PPR: pneumatic piston return, TP: taper blow Option Motor OPTION NO.: POWER [KW]...
  • Page 16 Option temperature sensor OPTION NO.: TEMPERATURE SENSOR TYPE OF SPINDLE CG014 Measurement bearings front (PT100) Monitoring bearing front (PTC-70°C) CG015 CG016 Monitoring bearing back (PT100) For all types CG017 Monitoring bearing back (PTC-70°C) CG018 Measurement coil end (PT100) CG019 Monitoring coil end (PTC-130°C) Basic configuration CG033 Without temperature sensor...
  • Page 17 Option coolant connection OPTION NO.: MEDIA CONNECTION TYPE OF SPINDLE CG027 Cooling connection straight (coolant) Basic configuration bei XP001/XP003/XP005/XP007 CG028 Cooling connection angled (coolant) XP001/XP003/XP005/XP007 CG051 Pneumatic connection straight Basic configuration XP005/XP007 CG052 Pneumatic connection angled Basic configuration XP006/XP008 04.2 Dimensions ER20 Liquid cooled (Option no.: XP001) 04 TECHNICAL DESCRIPTION...
  • Page 18 ER25 Liquid cooled (Option no.: XP003) ER20 Air cooled (Option no.: XP002) 04 TECHNICAL DESCRIPTION...
  • Page 19 ER25 Air cooled (Option no.: XP004) HSK-E25 Liquid cooled (Option no.: XP005) 04 TECHNICAL DESCRIPTION...
  • Page 20 SK20 Liquid cooled (Option no.: XP007) 04 TECHNICAL DESCRIPTION...
  • Page 21 HSK-E25 Air cooled (Option no.: XP006) 04 TECHNICAL DESCRIPTION...
  • Page 22 SK20 Air cooled (Option no.: XP008) Dimension of z-axis attachment The bore pattern of all X22 spindles is identical. The spindle can be screwed either from the front or from the rear. The attach- ment to the z-axis is described in chapter 5, installation.
  • Page 23 04.3 Cooling SPINOGY X22 is available with two different cooling variants. A distinction can be made between liquid cooling and air coo- ling (forced air ventilation). The cooling ensures a constant temperature while operating the spindle and ensures that the service life of the bearings and motor coil is increased.
  • Page 24 04.4 Tool interfaces X22 is available in the version with manual (ER20, ER25) and with automatic tool change (HSK-E25 and SK20). ER20, ER25 (Option no.: XP001, XP002, XP003, XP004) The spindles with manual tool change have the following clamping ranges:...

  • Page 25: Motor Characteristics

    04.5 Motor characteristics 2,2 kW 230 V 2-pole (Option no.: CG001) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 416,7 Option rotational speed 30.000 rpm Option rotational speed 35.000 rpm 583,3 Option rotational speed 40.000 rpm 666,7 Option rotational speed 45.000 rpm Option rotational speed 50.000 rpm...
  • Page 26 2,2 kW 400 V 2-pole (Option no.: CG003) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 416,7 Option rotational speed 30.000 rpm Option rotational speed 35.000 rpm 583,3 Option rotational speed 40.000 rpm 666,7 Option rotational speed 45.000 rpm Option rotational speed 50.000 rpm 833,3 Power | Current (S1): 2,2 kW | 4,6 A...
  • Page 27 2,2 kW 230 V 4-pole (Option no.: CG002) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 833,3 Option rotational speed 30.000 rpm 1000 Power | Current (S1): 2,2 kW | 8 A Power | Current (S6): 2,5 kW | 8,6 A 04 TECHNICAL DESCRIPTION...
  • Page 28 2,2 kW 400 V 4-pole (Option no.: CG004) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 833,3 Option rotational speed 30.000 rpm 1000 Power | Current (S1): 2,2 kW | 4,6 A Power | Current (S6): 2,5 kW | 5,2 A 04 TECHNICAL DESCRIPTION...
  • Page 29 1,5 kW 230 V 2-pole (Option no.: CG043) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 416,7 Option rotational speed 30.000 rpm 583,3 Option rotational speed 35.000 rpm Option rotational speed 40.000 rpm 666,7 Option rotational speed 45.000 rpm Option rotational speed 50.000 rpm 833,3 Power | Current (S1): 1,5 kW | 5 A...
  • Page 30 1,5 kW 400 V 2-pole (Option no.: CG045) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 416,7 Option rotational speed 30.000 rpm 583,3 Option rotational speed 35.000 rpm Option rotational speed 40.000 rpm 666,7 Option rotational speed 45.000 rpm Option rotational speed 50.000 rpm 833,3 Power | Current (S1): 1,5 kW | 2,9 A...
  • Page 31 1,5 kW 230 V 4-pole (Option no.: CG044) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 833,3 Option rotational speed 30.000 rpm 1000 Power | Current (S1): 1,5 kW | 5 A Power | Current (S6): 1,6 kW | 5,2 A 04 TECHNICAL DESCRIPTION...
  • Page 32 1,5 kW 400 V 4-pole (Option no.: CG046) DESCRIPTION VOLTAGE [V] FREQUENCY [Hz] Base frequency Option rotational speed 25.000 rpm 833,3 Option rotational speed 30.000 rpm 1000 Power | Current (S1): 1,5 kW | 2,9 A Power | Current (S6): 1,6 kW | 5,2 A 04 TECHNICAL DESCRIPTION...

  • Page 33: Heat Detector

    NOTE: The specified V/F characteristics must be observed The frequency converter must be programmed according to the respective speed option (program- med frequency converters are available from SPINOGY), otherwise considerable damage to the motor may occur. Corresponding parameter lists are enclosed.

  • Page 34: Rotation Sensor

    Temperature measurement PT100 (Option no.: CG014, CG016, CG018) Operating location Coil end & bearing front / bearing back Type of sensor PT100 R [Ω] 100 at 0 °C Nominal resitance Temperature range T [°C] -70 … +500 Tolerance class Class B (F 0,3) Measurement cirucit I [mA] 0,3 …...
  • Page 35 0,8 … 1,2 04.8 Clamping position and piston position sensor All spindles of X22 with automatic tool change have two sensors for clamping position monitoring and one sensor for piston position in the basic version. Type of sensor Inductive proximity sensor Power supply voltage [V DC] 10 …...

  • Page 36: Installation

    Installation of the spindle The installation of the SPINOGY X22 spindle may only be carried out by qualified staff. During all work, the locally applicab- le occupational safety and accident prevention regulations as well as internal company regulations must be observed and complied with.
  • Page 37 Pin allocations The X22 with manual tool change (XP001, XP002, XP003, XP004) is supplied with a motor connection as standard in the basic equipment. As soon as a second sensor is configured to the basic equipment, the spindles receive a sensor connection.
  • Page 38 The plug on the connection cable (available pre-assembled from SPINOGY) for the motor or the sensor system is to be plug- ged onto the corresponding connection on the spindle (see picture) with the arrow pointing forwards and pushed on as far as it will go.

  • Page 39: Coolant Connections

    Sensor plug (cable green) FUNCTION OPTION NO.: PLUG SIDE CABLE SIDE (SPINDLE) FD 798CP 8x2x0,18 FD 798CP S1 16G XP005, XP006, XP007, XP008, White Brown/Blue 0 V (Ground) CG049, CG020, CG021, CG022 XP005, XP006, XP007, XP008, Grey Brown/Red 24 V(Sensors CG049 Purple Brown/Yellow...
  • Page 40 (P2) to the pressure level mentioned above. Otherwise damage may occur inside the spindle. When using the Xcontrol-P (available from SPINOGY), this connection is already provided. Only the connections P1 to P3 must be connected to the spindle according to the designation.
  • Page 41 The following table compares position or mounting position with downtime or running-in time. In this way, the appropriate running-in program can be selected for the X22. 06 COMMISSIONING...
  • Page 42 Grease distribution run In general, during the run-in programs, the speed is increased in partial steps at certain time intervals until the nominal speed of the spindle is reached. The nominal speed of all X22 spindles is 24.000 rpm. 1. Warm-up run Warm-up takes place in partial steps of five minutes.
  • Page 43 Period 2 follows on directly from period 1. The spindle is accelerated to the nominal speed of 24.000 rpm and operated at this speed for 30 minutes. This is followed by a five-minute break. After this, the maximum speed of the spindle is approached and held for 30 minutes.
  • Page 44 NOTE: Tightening torques must be observed The specified torques must be observed, as otherwise damage to the clamping key may occur. In addition, excessive tightening can negatively affect the circular runout, and the resulting imba- lance can cause damage to the spindle bearings. 06.4 Automatic tool change In order to carry out a problem-free tool change and to avoid collisions, the following steps must be observed:...
  • Page 45 Monitoring of the tool clamping system The X22 with automatic tool change (XP005, XP006, XP007, XP008) have a clamping position and piston position monito- ring system. This permanently monitors the position of the clamping system and the piston for release. It ensures that spind- le rotation is prevented when the tool holder is not inserted.

  • Page 46: Monthly Maintenance

    To ensure safe and accurate operation of the spindle, clean the spindle daily before each use. Always use a clean cloth or soft brush to clean the spindle. Regarding the product X22 with automatic tool change, the tool holders and the taper must be cleaned of contamination.

  • Page 47: Maintenance And Spare Parts

    Maintenance work may only be carried out by qualified and trained personnel. If spare parts are required, SPINOGY must be contacted. For the replacement of wear parts the spindle must be opened, this may only be carried out by SPINOGY. For more information, see chapter 9.1.

  • Page 48: Disassembly And Disposal

    08.1 Disassembly The disassembly as well as the decommissioning of the SPINOGY X22 spindle may only be carried out by qualified staff. During all work, the locally applicable occupational safety and accident prevention regulations as well as internal company regulations must be observed and complied with. Suitable tools must be used for disassembly.
  • Page 49 Disposal with domestic waste or similar facilities for the collection of municipal waste is not permitted. After consulting SPINOGY the spindle can be returned directly to the manufacturer. In this case, a disposal fee may be char- ged by the manufacturer.

  • Page 50: Service And Repair

    In case that the X22 has to be sent in for repair, it is possible to obtain a spindle from SPINOGY on a loan basis for the transi- tion period. In this case, SPINOGY must be contacted. It should be noted that the contingent of loan spindles is limited, and the customer has no right to a loan spindle.
  • Page 51 FAILURE POSSIBLE CAUSES POSSIBLE SOLUTIONS Use balanced tools Improper tool Check if tool is damaged, if necessary change tool Grease distribution run was not conducted properly (e.g. after a long idle or stocking time) Do grease distribution run Spindle is noisy Check tool holder for correct fit, if necessary clean taper Tool holder clamped incorrectly...
  • Page 52 FAILURE POSSIBLE CAUSES POSSIBLE SOLUTIONS Pressure level too low for unclamping the Set required pressure level chapter 5.7) tool Nominal flow of the pneumatic valve to Use pneumatic valve with a nominal flow of mini- mum 150 l /min Tool is not properly Use pneumatic valve with a nominal flow of mini- ejected mum 150 l /min...

  • Page 53: Warranty

    - According to the German Civil Code (called "BGB" = Bürgerliches Gesetzbuch") Paragraph § 439 (pas- sage 1) you can choose between two options: There is the option to have the defect repaired free of charge by SPINOGY and there is the other option to have it replaced by a defect-free product.

  • Page 54: Declaration Of Installation

    Declaration of installation Original document (According to EC Machinery Directive 2006/42/EC annex II B) Manufacturer: Authorized to issue documents: SPINOGY GmbH SPINOGY GmbH Brunnenweg 17 Brunnenweg 17 64331 Weiterstadt 64331 Weiterstadt Deutschland Deutschland We hereby declare that the following product...
  • Page 55 high-performance compact configurable...
  • Page 57 SPINOGY GmbH Brunnenweg 17, 64331 Weiterstadt mail@spinogy.de +49 6150 / 970 960 spinogy.de...
  • Page 58 ©SPINOGY GmbH Rev.04//2022...

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