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N86 W12500 Westbrook Crossing
Menomonee Falls, WI 53051
Phone - USA Only: 1 (800) 323-9114
Phone - Inside/Outside USA: 1 (262) 293-1575
Fax: 1 (262) 597-1127
www.tksimplex.com
Receiving Instructions and Warranty Statement .........................................................................................................2
Safe and Correct Use ............................................................................................................................................... 2-3
Working Pressure .........................................................................................................................................................3
Install Vent Plug ............................................................................................................................................................3
Adding Oil .....................................................................................................................................................................3
Install Hydraulic Connections .......................................................................................................................................4
Pump Mounting ............................................................................................................................................................4
Control Valves ...............................................................................................................................................................5
Starting the Pump for the First Time ............................................................................................................................5
Adjusting the External Relief Valve ...............................................................................................................................5
Jacking Safety ..............................................................................................................................................................6
After Completing the Job .............................................................................................................................................6
Periodic Maintenance ...................................................................................................................................................6
Maintain Oil Level .........................................................................................................................................................6
Clean Oil Intake Screen ................................................................................................................................................6
Flushing the Pump .......................................................................................................................................................7
Problem / Cause - Solutions ........................................................................................................................................7
- Note -
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.
SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
available at the time of publication. The right is reserved to make changes at any time without notice.
Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe
systems of work are in place before operating the equipment.
©2016 SIMPLEX
C O N T E N T S
G4 GAS
POWER PUMPS
Reference # - TD067
Rev. - B
Date - 08/16
e based on the latest information
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Related Manuals for Simplex G4 Series
Summary of Contents for Simplex G4 Series
- Page 1 SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only. SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual. e based on the latest information available at the time of publication.
- Page 2 Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid personal injury or damage to the unit. Simplex cannot be responsible for any damage or injury from unsafe use, lack of maintenance or incorrect operation. In the event any questions or concerns arise, contact SIMPLEX or a The pump’s maximum working pressure is 10,000 PSI (700kg/cm...
- Page 3 Remove SHIPPING PLUG (A) and install VENT PLUG (B) into cover plate. 4.2 ADDING OIL Remove OIL FILLER CAP (C) and add SIMPLEX Hydraulic Oil into reservoir. Oil level should not exceed 1” from the reservoir cover. As a “rule of thumb” oil should be visual in site window when the unit is powered down and all connected tools or cylinders are retracted.
- Page 4 ••• 4 ••• 4.3 INSTALL HYDRAULIC CONNECTIONS 4 Way Manual 3 Way Manual 2 Way Manual Use only cylinders, tools, hoses and accessories rated at 10,000 PSI (700kg/cm ). Remove the shipping plugs from the ports to connect your coupling(s) or hose(s) to manifold. "T"...
- Page 5 ••• 5 ••• 5.0 CONTROL VALVES 2-Way Valve for Single Acting Rams To Advance..turn lever to the right. • To Hold..turn motor off and leave in • advance position. To Retract..turn lever to the left. • 3-Way Manual Valve for Single Acting Rams To Advance..push lever to the right.
- Page 6 Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add Simplex oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate –...
- Page 7 Now run the pump in no load condition for 1 or 2 minutes maximum. Remove the motor and pump assembly again. Now drain the flushing oil and re-clean the inside of the reservoir. (Make sure flushing fluid is also drained from pump assembly). Refill the reservoir with Simplex hydraulic oil and reassemble the pump. 7.0 TROUBLESHOOTING...
- Page 8 SIMPLEX PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP UNDER NORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND LIMITATIONS LISTED. THIS WARRANTY DOES NOT COVER : NORMAL WEAR AND TEAR, COSMETIC ITEMS, ABUSE, OVERLOADING, ALTERATIONS.
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