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Christie XENON CONSOLE Installation And Operation Instruction Manual

Slc series xenon console td-641 rev. 6.0
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DIGITAL SYSTEMS
I
NSTRUCTIONS
I
NSTALLATION AND
X
ENON
SLC 20/30,40,45,45R,70
TD-641 R
CHRISTIE DIGITAL SYSTEMS
1 0 5 5 0 C a m d e n D r i v e
C y p r e s s , C A 9 0 6 3 0
714-236-8610
FOR
O
OF
SLC S
ERIES
C
ONSOLE
. 6.0
EV
Fax: 714-503-3385
PERATION

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Summary of Contents for Christie XENON CONSOLE

  • Page 1 ENON SLC 20/30,40,45,45R,70 TD-641 R CHRISTIE DIGITAL SYSTEMS 1 0 5 5 0 C a m d e n D r i v e C y p r e s s , C A 9 0 6 3 0 714-236-8610...
  • Page 2 The information in this document is subject to change without notice and does not represent a commitment on the part of Christie Digital Systems (hereinafter referred to as Christie). Christie does not assume responsibility for errors that may appear in this document. Christie...

  • Page 3: Table Of Contents

    6. Operating the SLC ... 6-1 6.1. Safety Review... 6-1 6.2. Starting and Operating the SLC... 6-1 6.3. Optical Alignment and Adjustment ... 6-4 6.4. Tilt Adjustment... 6-5 6.5. Replacing the Lamp ... 6-5 CHRISTIE DIGITAL SYSTEMS August 7, 2003...
  • Page 4 8.1. Malfunction: Power Supply Does Not Start... 8-1 8.2. Malfunction: Lamp Does Not Ignite ... 8-2 8.3. Power Supply Output Is Low Or Not Steady... 8-2 WARRANTY...W-1 Appendix A: Assembly Diagrams and Parts Lists... A-1 CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 5: L I S T O F F I G U R E S A N D T A B L E S

    Parts List for Plenum, All Models (Top View)... A-13 Figure A-7: Power Supply ... A-14 Table A-7: Power Supply ... A-15 CHRISTIE DIGITAL SYSTEMS August 7, 2003 T a b l e o f C o n t e n t s...

  • Page 7: Introduction

    1.1. O N T E N T S O F T H E This manual contains installation, operation, and operator maintenance procedures for Christie SLC Xenon Console. The material covered includes: • General description • Installation and assembly • Alignment and checkout procedures •...

  • Page 8: Special Notices

    1 . 3 . 2 . A U T I O N CAUTION: Indicates the presence of a hazard that could cause damage to the system. 1 . 3 . 3 . O T E NOTE: Provides additional information. CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 9: Figure 2-1: Protective Clothing Safety Kit Contents

    S A F E T Y P R E C A U T I O N S This section highlights the major dangers of working with the SLC Xenon Console. Appropriate safety measures must be taken at all times. 2.1.

  • Page 10: Allow Lamp To Cool

    I R E C T L Y A T A M P L O O K D I R E C T L Y O N S O L E T H E L A M P ! CHRISTIE DIGITAL SYSTEMS August 7, 2003...
  • Page 11 WARNING Use extreme caution when working around the SLC Xenon Console. Fire danger may arise from heat, electrical current, or the concentrated light beam emitted by the Xenon lamp. CHRISTIE DIGITAL SYSTEMS...

  • Page 13: General Description

    G E N E R A L D E S C R I P T I O N This SLC Xenon Console is a series of projection illumination systems that combine the rectifier DC power supply and projector base with a Xenon lamphousing into a single, integrated unit with a minimum of installation and wiring expense.

  • Page 15: Leveling Feet

    Christie recommends carefully tilting the console to one side to install the first two feet, then tilting it to the other side to install the other two feet. An assistant is required to do this safely. CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 16: Figure 4-1: Slc Xenon Lamp Console (Front View)

    16: Guard Air Intake (195684-001) 17: Power Supply 3kW 208/230v (195463-010) Power Supply 3kW 380/415v (195463-004) Power Supply 4kW 208/230v (195464-010) Power Supply 4kW 380/415v (195464-004) Power Supply 7kW 208/230v (195556-010) Power Supply 7kW 380/415v (195556-004) CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 17: Figure 4-2: Slc Xenon Lamp Console (Rear View)

    Figure 4-2: SLC Xenon Lamp Console (Rear View) CHRISTIE DIGITAL SYSTEMS August 7, 2003 4 : I n s t a l l a t i o n P r o c e d u r e s 1: Air Switch Assy. (195557-001)

  • Page 18: Figure 4-3: Minimum And Maximum Exhaust Airflow Requirements For Slc Consoles

    SLC series models are shown in Figure 4-3. Model Minimum Exhaust (ft SLC 20 SLC 30 SLC 40 SLC 45, SLC 45R SLC 70 Figure 4-3: Minimum and Maximum Exhaust Airflow Requirements for SLC Consoles /min) Maximum Exhaust (ft /min) CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 19: Mounting The Projector

    If any other model projector is to be mounted, contact the Christie factory. 1. Mount projector on projector mounting bracket (Item 13 in Figure A-2). 2. Ensure that projector is level and in line with console before tightening mounting bolts. 3. Verify that all four (4) bolts are installed and securely tightened.

  • Page 20: Figure 4-4: Minimum Wire Sizes For Ac Connections

    WARNING AC Wiring Hook-Ups (AWG) IAMETER 100 F 150 F DC Wiring Hook-Ups (AWG) IAMETER 25 F 50 F ABLE ENGTH 200 F 250 F ABLE ENGTH 75 F 100 F CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 21: Alignment And Checkout Procedures

    At installation, if not already mounted, the projector must subsequently be mechanically aligned to the console snood. This is done by adjusting the jackscrews on the projector mounting bracket (Up/Down, Left/Right). (See Item 14 in Figure A-2.)

  • Page 22: Figure 5-1: Plenum, Top View

    15: Insulator, Forward Lamp Support (193958-002) 16: Forward Adapter, Positive Connector (191925P001) 17: Lamp Lead, Positive Connector (SLC 20, 30, 40, 45, 70) (195224-002) * Specify SLC model when ordering. Figure 5-1: Plenum, Top View CHRISTIE DIGITAL SYSTEMS August 7, 2003...
  • Page 23 CHRISTIE DIGITAL SYSTEMS August 7, 2003 4 : A l i g n m e n t a n d C h e c k o u t P r o c e d u r e s...

  • Page 25: Operating The Slc

    4. Verify that lamphouse cooling is operating. Interlock ready light (Item 5 in Figure 6-1) should be ON, indicating that interlock circuit is closed. CHRISTIE DIGITAL SYSTEMS August 7, 2003 P E R A T I N G T H E...

  • Page 26: Figure 6-1: Control Panel

    10: Terminal Receptacle (524310-006) 11: Rocker Switch, SPDT; ON/ON (578900-042) 12: Control Panel, Manual (195756-001) Control Panel, Motorized, Auto-Focus (195756-002) Control Panel, Motorized Manual and Auto-Focus Manual (195756-003) 13: Meter, 200 Amp (535112-317) Figure 6-1: Control Panel CHRISTIE DIGITAL SYSTEMS August 7, 2003...
  • Page 27 (2) minutes. This allows the capacitors to discharge. WARNING CHRISTIE DIGITAL SYSTEMS August 7, 2003 7 : O p e r a t i n g t h e S L C X e n o n C o n s o l e...

  • Page 28: Figure 6-2: Optical Alignment Of Xenon Lamp

    If light intensity is not equal on both sides of dark spot, recheck Section 5.1 (Mechanical Alignment) and repeat Steps 1 – 5. 6. Close the douser and replace the projector lens in the projector. 7. Again open the douser and make final lamp adjustments, if necessary, to obtain maximum and uniform light on the screen.

  • Page 29: Tilt Adjustment

    Claim Forms supplied with the lamp must be filled out completely. All portions of the failed lamp including electrodes must accompany the lamp to aid Christie in evaluating the defect. CHRISTIE DIGITAL SYSTEMS August 7, 2003 7 : O p e r a t i n g t h e S L C X e n o n C o n s o l e...
  • Page 30 S L C S e r i e s X e n o n C o n s o l e CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 31: Maintenance And Adjustments

    Clean only when surfaces are excessively dirty. The exposed optical surfaces of the lamphouse occasionally require cleaning. optimum system performance, inspect mirror surface for cleanliness every two weeks. CHRISTIE DIGITAL SYSTEMS August 7, 2003 O N S O L E...

  • Page 32: Cleaning Dust

    Surfaces other than the optical surfaces require periodic maintenance to keep the lamphouse in good operating condition. These items are: • Blower • Igniter • Air flow interlocks. T H E R U R F A C E S CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 33: Air Flow Interlocks

    If not centered, adjust front lamp support to center lamp. CHRISTIE DIGITAL SYSTEMS August 7, 2003 7 : O p e r a t i n g t h e S L C X e n o n C o n s o l e...

  • Page 34: Autofocus Adjustment Procedures

    Figure 6-2: Optical Alignment of Xenon Lamp). Spot must be centered and four corners must be equal size. If spot is not centered, move projector left or right and up or down, with respect to console, until spot is centered. Do not reposition lamp.
  • Page 35 OFF position. The red and green lights do not light when the Autofocus switch is in the ON position. CHRISTIE DIGITAL SYSTEMS August 7, 2003 7 : O p e r a t i n g t h e S L C X e n o n C o n s o l e...

  • Page 36: Electrical Connections

    O N N E C T I O N S D J U S T M E N T O N T R O L RBA) P T I O N CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 37: Table 8-1: Troubleshooting For Power Supply Does Not Start

    TB2. Ready lamp is not on, interlock or blower switches not functioning. Table 8-1: Troubleshooting for Power Supply Does Not Start CHRISTIE DIGITAL SYSTEMS August 7, 2003 O W E R U P P L Y O E S...

  • Page 38: Table 8-2: Troubleshooting For Lamp Does Not Ignite

    Use ohmmeter and reverse leads. If both measurements are below 1 Ω, diode is shorted. If above 10 kΩ, diode is open. Replace diode. Date/Remarks T E A D Y Date/Remarks CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 39: Warranty

    B. If the original reflector is more than two years, but less than three years old, one-quarter credit will be issued. C. After three years from date of original installation, no credit will be issued. CHRISTIE DIGITAL SYSTEMS August 7, 2003 WARRANTY...
  • Page 40 S L C S e r i e s X e n o n C o n s o l e CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 41: Appendix A: Assembly Diagrams And Parts Lists

    Appendix A contains diagrams and parts lists for these major components of the SLC Xenon Lamp Console: 1. Autofocus Adjustment Assembly 2. SLC Console (Front View) 3. SLC Console (Rear View) 4. Control Panel 5. Manual Lamp Adjustment Assembly 6. Plenum (Top View) 7. Power Supply. CHRISTIE DIGITAL SYSTEMS August 7, 2003 Appendix A...

  • Page 42: Figure A-1: Autofocus Assembly

    S L C S e r i e s X e n o n C o n s o l e Figure A-1: Autofocus Assembly CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 43: Table A-1: Parts List For Autofocus Assembly

    Screw, Phillips Flat Head 4-40 x 1/4 in L Table A-1: Parts List for Autofocus Assembly CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...

  • Page 44: Figure A-2: Slc Xenon Lamp Console (Front View)

    S L C S e r i e s X e n o n C o n s o l e Figure A-2: SLC Xenon Lamp Console (Front View) CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 45: Table A-2: Parts List For Slc Xenon Lamp Console (Front View)

    Power Supply CCX70-34Z, 380/415 VAC, 50 Hz Table A-2: Parts List for SLC Xenon Lamp Console (Front View) CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...

  • Page 46: Figure A-3: Slc Xenon Lamp Console (Rear View)

    S L C S e r i e s X e n o n C o n s o l e Figure A-3: SLC Xenon Lamp Console (Rear View) CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 47: Table A-3: Parts List For Slc Xenon Lamp Console (Rear View)

    Console Tilt Option Table A-3: Parts List for SLC Xenon Lamp Console (Rear View) CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...

  • Page 48: Figure A-4: Control Panel

    S L C S e r i e s X e n o n C o n s o l e SLC 20, 30 SLC 40, 45, 70 Figure A-4: Control Panel CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 49: Table A-4: Parts List For Control Panel

    Meter, 200 Amp, 100 VAC Table A-4: Parts List for Control Panel CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...

  • Page 50: Figure A-5: Manual Lamp Adjustment Assembly

    S L C S e r i e s X e n o n C o n s o l e Figure A-5: Manual Lamp Adjustment Assembly A-10 CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 51: Table A-5: Parts List For Manual Lamp Adjustment Assembly

    Flex Braid Negative Lamp Lead (CXC) Table A-5: Parts List for Manual Lamp Adjustment Assembly CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...
  • Page 52 S L C S e r i e s X e n o n C o n s o l e A-12 CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 53: Table A- 6: Parts List For Plenum, All Models (Top View)

    * Specify SLC model number when ordering. Table A- 6: Parts List for Plenum, All Models (Top View) CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...

  • Page 54: Figure A-7: Power Supply

    S L C S e r i e s X e n o n C o n s o l e Figure A-7: Power Supply A-14 CHRISTIE DIGITAL SYSTEMS August 7, 2003...

  • Page 55: Table A-7: Power Supply

    DC Cable Kit (SLC 20, 30, 40) DC Cable Kit (SLC 45, 45R, 70) CHRISTIE DIGITAL SYSTEMS August 7, 2003 A p p e n d i x A : D i a g r a m s a n d P a r t s L i s t s...
  • Page 57 A p p e n d i x B : A d d i t i o n a l D i a g r a m s Appendix B contains additional support information in the form of circuit diagrams for the console system (inserts), igniters, and front and side views of the SLC Console, including dimensions. CHRISTIE DIGITAL SYSTEMS AUGUST 7, 2003 Appendix B...
  • Page 58 S L C S e r i e s X e n o n C o n s o l e Figure B-1: Schematic Diagram for IGA-10 Igniter (P/N 502519) CHRISTIE DIGITAL SYSTEMS AUGUST 7,2003...
  • Page 59 A p p e n d i x C : B i l l o f M a t e r i a l s Figure B-2: Schematic Diagram for IGA-15M Igniter (P/N 501982) CHRISTIE DIGITAL SYSTEMS AUGUST 7,2003...
  • Page 62 S L C S e r i e s X e n o n C o n s o l e Figure B-3: SLC 20-CC20, SLC 30-CC25 Console (Side View) (P35 Projector head shown for reference) CHRISTIE DIGITAL SYSTEMS AUGUST 7,2003...

  • Page 63: Front View

    A p p e n d i x C : B i l l o f M a t e r i a l s Front View Side View Figure B-4: Console SLC 40-CC40, SLC 45-CC70, SLC 70-CC70 (P35 projector head shown for reference) CHRISTIE DIGITAL SYSTEMS AUGUST 7,2003...

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Slc 20Slc 30Slc 40Slc 45Slc 45rSlc 70

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