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Instructions for Assembly, Testing, Operation, Servicing, and Storage
12V Diaphragm Pump: For use with non-potable liquids such as water-based
READ and UNDERSTAND the Owner's Manual completely before using this pump.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical safety instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Pump leaks, bodily chemical
contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when operating, cleaning, and servicing the pump.
KEEP pump and spray materials away from children and pets. Pesticides are especially
toxic to them.
DO NOT TURN ON POWER to pump until ready to spray in order to avoid unintentional
spray release.
ALWAYS keep a fire extinguisher rated "ABC" nearby.
Improper use of the pump or handling of chemicals could result in serious injury or
illness to the operator or nearby persons/animals, or could cause damage to the
environment.
**This pump is recommended for use in spraying non-flammable liquids such as pesticides, water
for plants/trees or dust control, and water-based non-flammable sealants or stains for outdoor wood
surfaces. The pump will be damaged and warranty voided if used to apply bleach, chlorine, ice
control chemicals, or any petroleum based product (gasoline, diesel, kerosene, oil). The pump should
not be used to transfer any product intended for human consumption. WE RECOMMEND THAT
THE PUMP NOT BE USED FOR OTHER PURPOSES ONCE IT HAS BEEN USED FOR
SPRAYING PESTICIDES. Any chemical will leave some residual in the pump components, even
after the pump has been properly cleaned. These residual chemicals can have unexpected effects on
future uses. For example, spraying water or other liquids that are contaminated with residual
pesticide may result in unforeseen hazards to plant or animal life. This pump should not be used by
people with reduced physical, sensory or mental capabilities or lack of experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Call Daken Product Support 1800 648 384
Owner's Manual
agricultural pesticides and other liquids**
WARNING
M803927
ITEM
NUMBER:
D8BP, D11BP, D15BP, D20BP, D26BP
D3BP,
D5BP,
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Table of Contents
Summary of Contents for Daken M803927
- Page 1 This pump should not be used by people with reduced physical, sensory or mental capabilities or lack of experience and knowledge. Any Questions, Comments, Problems, or Parts Orders Call Daken Product Support 1800 648 384...
- Page 2 Hazard Signal Word Definitions...
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Page 3: Table Of Contents
Table of Contents Intended Use ............................ 4 Summary of Important Safety Information..................5 During Assembly During Operation General Chemical Safety • Chemical Applicator Safety • Chemical Accident Procedures • Warning Label Location ........................7 Installation Step One: Mounting........................8 Step Two: Plumbing ........................8 Step Three: Connect pump to vehicle battery ................ -
Page 4: Intended Use
NOTE: The pump will be damaged and warranty voided if used to apply bleach, chlorine, ice control chemicals, or any petroleum based product (gasoline, diesel, kerosene, oil). Contact Daken Product Support at 1800 648 384 for any questions about the appropriate use of the pump and/or optional accessories. -
Page 5: Summary Of Important Safety Information
Summary of Important Information WARNING Read and understand this owner’s manual completely before using the pump. Read each chemical label’s instructions before handling the chemical. Improper use of the pump or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. -
Page 6: Chemical Accident Procedures
Summary of Important Information DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while • handling chemicals and spraying. NEVER POINT A SPRAY GUN at people or animals. • EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets. •... -
Page 7: Warning Label Location
Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call Daken Product Support at 1800 648 384... -
Page 8: Installation
3/8" (9.5mm) Inside diameter 3/8" (9.5mm) Inside diameter NOTE: Daken does not recommend the use of metal fittings or rigid pipe to plumb the inlet/outlet ports. Standard plastic threaded fittings are available by calling Daken Product Support at 1800 648 384. -
Page 9: Step Three: Connect Pump To Vehicle Battery
Installation (continued) Step Three: Connect pump to battery or 12V supply WARNING Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion. - Page 10 A remote switch is recommended for temporarily shutting off the pump’s operation. Call Daken Product Support at 1800 648 384 to order Daken Item #250555 for pump models D11BP, D15BP, D20BP. Order Item #777493 for pump models D3BP, D5BP, D8BP, and .
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Page 11: Step Four: Check And Test Completed Assembly
Installation (continued) Step Four: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if pump is improperly assembled or the design of the pump is modified. Follow the steps below to ensure the pump is properly assembled. Never modify the pump design. -
Page 12: Important Safety Information - Operation
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals. WARNING Carefully read and make sure you understand the following safety information before using the pump. -
Page 13: Chemical Applicator Safety
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. Heed the warnings below and follow all instructions carefully. Before Spraying Pump prep. ALWAYS inspect and prepare the pump before use according to the directions •... -
Page 14: Chemical Accident Procedures
Operation – Important Safety Information (continued) Chemical accident procedures: WARNING Before you use the pump, review the following information with regard to handling accidents. Chemical spills, pump leaks, personal contamination, and poisoning are accident situations which you may encounter. All require an immediate response – See instructions below. Pump leak In the event that the pump develops a leak while spraying chemicals, you must immediately stop spraying. - Page 15 Operation – Important Safety Information (continued) General procedures include: 1. Control the spill by stopping the source of the spill. If the source of the spill is a container leak, place the leaking container in a larger, watertight container. Keep unprotected people away from the spill site. 2.
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Page 16: Preparing The Pump For Each Use
Be certain the pump materials will be compatible with the chemical being pumped. Daken pumps are intended for intermittent or continuous duty when the proper operating criteria are met. If unsure of the chemical compatibility with the Daken pump components or the motor’s intended design, please call... -
Page 17: Step One: Assess Wind Conditions And Clear Work Area
Operation – Using the Pump Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. - Page 18 Operation – Using the Pump (continued) 4. Pressure The pressure switch reacts to outlet pressure, and interrupts power at the Switch preset shut-off pressure indicated on the pump label. When outlet pressure Operation drops below a predetermined limit the switch will close and the pump operates until the shut-off pressure is achieved.
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Page 19: Step Three: Clean Pump And Decontaminate After Use
Operation – Using the Pump (continued) Step Three: Clean pump and decontaminate after use. When done using the sprayer, it is important to clean the pump and decontaminate yourself. Do not store the pump when saturated with chemicals, as it is unsafe and could also result in damage to the equipment. -
Page 20: Storage
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION The pump will be damaged if it freezes. -
Page 21: Troubleshooting
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least the volume of the entire pump system should be kept for use when the pump system needs to be emptied temporarily for repairs. - Page 22 Troubleshooting (continued) PROBLEM CAUSE SOLUTION Bad electrical connection Check battery connections Short in wires Check condition of wires Fuse blown Replace fuse Pump will not turn on Locked drive Replace diaphragm assembly Faulty pressure switch Replace pressure switch assembly Incorrect voltage Check voltage (±10%) Out of product Refill supply container...
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Page 23: Specifications
The manufacturer reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold. Any Questions, Comments, Problems or Parts Orders Call Daken Product Support 1800 648 384... -
Page 24: Accessories
787214 Quick Connect x 3/4" Hose barb elbow *Additional Quick Connect fittings are listed below. Call Daken Product Support at 1800 648 384 to order. All Quick Connect fittings are compatible with D3BP, D8BP, D11BP, D15BP, D20BP, and D26BP. Part#... -
Page 25: Parts Breakdown - Exploded View
Exploded View – D3BP – Rev I Ref# Part# Description 791427 Motor assembly 791634 Base plate assembly 790576 Diaphragm assembly 790584 Valve plate assembly 790589 Upper housing assembly 791635 Pressure switch assembly 788429 Quick connect clip A2681042 Complete pump head assembly 791415 Replacement fuse 787380... - Page 26 Exploded View – D8BP – Rev I Ref# Part# Description 800132 Motor assembly 800428 Base plate assembly 794988 Diaphragm assembly 794989 Valve plate assembly 787015 Quick connect clip 787011 Upper housing assembly 786953 Pressure switch assembly A2682272 Complete pump head assembly 787381 Replacement fuse...
- Page 27 Exploded View – D11BP, D15BP, D20BP – Rev I Ref# Part# Description Model D11BP 800133 D15BP 800134 Motor assembly D20BP 800138 800428 Base plate assembly D11BP 788017 D15BP 788018 Diaphragm assembly D20BP 788019 788015 Valve plate assembly 787012 Upper housing assembly 788689 Pressure switch assembly 787015...
- Page 28 Exploded View – D26BP – Rev I Ref# Part# Description Motor assembly (Includes wire 791424 harness and relay) 790016 Base plate assembly 788019 Diaphragm assembly 788015 Valve plate assembly 787012 Upper housing assembly 788689 Pressure switch assembly 789252 Relay cover 788929 Relay 787015...
- Page 29 Exploded View – D5BP – Rev I Ref# Part# Description 800136 Motor assembly 800428 Base plate assembly 797013 Diaphragm assembly 798397 Valve plate assembly 797105 Upper housing assembly 797407 Pressure switch assembly A26815152 Complete pump head assembly 787381 Replacement fuse...
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Page 30: Limited Warranty
Any costs incurred due to replacement or repair of items outside of a Daken approved facility is the responsibility of the buyer and not covered under warranty. Daken can supply you with the service center location in your area. - Page 31 Sales & Product Enquiries: Call us on (Toll Free) 1800 648 384, or email sales@clarkfarmequipment.com.au Operating 8:30am - 5pm Monday to Friday Product & Technical Support: Call us on (Toll Free) 1800 817 366, or email support@clarkfarmequipment.com.au Operating 8:30am - 5pm Monday to Friday (Limited hours on weekends)