Carver Professional CF500-5B Owner's Manual

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CF500-5B/CF500-5C

CF625-B/CF625-C

This ATV should not be ridden by anyone under 16 years of age.

Passenger under 12 are prohibited.

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Summary of Contents for Carver Professional CF500-5B

Page 1 All manuals and user guides at all-guides.com CF500-5B/CF500-5C CF625-B/CF625-C This ATV should not be ridden by anyone under 16 years of age. Passenger under 12 are prohibited.
Page 2 All manuals and user guides at all-guides.com CF500-5B/CF500-5C/CF625-B/CF625-C OWNER’S MANUAL ： Organizer ： Corrector ： Countersign Checked by Approver...
Page 3 All manuals and user guides at all-guides.com Improper vehicle use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE AN APPROVED WITH DRUGS HELMET AND OR ALCOHOL PROTECTIVE GEAR...
Page 4 All manuals and user guides at all-guides.com NEVER: ●Operate without proper training or inst r ucti o n ●Operate at sppeds too fast for your skills or the conditions ●Use ALCOHOL or DRUGS before or while operating this vehicle ALWAYS: ●Avid paved surfaces, which may adversely affect handling and control.
Page 5 All manuals and user guides at all-guides.com The engine exhaust fumes from this product contains Chemicals known to cause cancer, birth defects Or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please contact your dealer.
Page 6 All manuals and user guides at all-guides.com INTRODUCTION Congratulations on your purchase of the ATV. This manial will provide you with a good basic understanding of the features and operation of this ATV. This manual includes improtant safety information. It provides information about special techniques and skills necessary to ride your ATV.
Page 7: Table Of Contents
All manuals and user guides at all-guides.com TABLE OF CONTENTS VEHICLE IDENTIFICATION NUMBERS........... 1 SAFETY.....................2 FEATURES AND CONTROLS..............35 OPERATION.................... 54 MAINTENANCE AND LUBRICATION............78 CLEANING AND STORAGE..............1 18 TROUBLESHOOTING................124 PCODE SHEET..................132 SPECIFICATIONS..................135 ELECTRICAL DIAGRAM................1 43...
Page 8: Vehicle Identification Numbers
All manuals and user guides at all-guides.com VEHICLE IDENTIFICATION NUMBERS Record your ATV’s identification numbers in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated by using one of you existing keys.
Page 9: Safety
All manuals and user guides at all-guides.com SAFETY Operator Safety Failure to follow the warnings contained in this manual can result in serious injury or death. An ATV is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles, such as motorcycles and cars.
Page 10 All manuals and user guides at all-guides.com SAFETY Operator Safety You should review this information on a regular basis. If you purchased a used ATV from a party other than a dealer, you can request this free safety training from any authorized dealer.
Page 11 All manuals and user guides at all-guides.com SAFETY Operator Safety Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner’s manual. ●Read this manual and all labels carefully, and follow the operating procedures described. ●Never operate an ATV without proper instruction.
Page 12 All manuals and user guides at all-guides.com SAFETY Operator Safety ●Always keep both hands on the handlebars and both feet on the foot-rests of the ATV during operation. ●Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain conditions.
Page 13 All manuals and user guides at all-guides.com SAFETY Operator Safety ●Always use proper procedures if you stall or roll backwards while climbing a hill . To avoid stalling ,maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.
Page 14 All manuals and user guides at all-guides.com SAFETY Operator Safety ●Always check for obstacles or people behind the ATV before operating in reverse. When it s safe to proceed in reverse, move slowly and avoid turning at sharp angles. ●Always use the size and type of tires specified for your ATV, and always maintain proper tire pressure.
Page 15 All manuals and user guides at all-guides.com SAFETY Operator Safety Equipment Modifications We are concerned with the safety of our customers and for the general public. Therefore , we stronglyrecommend that consumers do not install on an ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.
Page 16 All manuals and user guides at all-guides.com SAFETY Operator Safety POTENTIAL HAZARD Operating this ATV without proper instruction. WAHT CAN HAPPEN The risk of an accident is greatlly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by dealer.
Page 17 All manuals and user guides at all-guides.com SAFETY Operator Safety WHAT CAN HAPPEN Severe injury and/or death could occur if a child under the minimum age recommendation operates and ATV, Even though a child may be within the recommendation age group for operating some ATV, he/she may not have the skills, abilities, or judgment needed to operate an ATV safely and could be susceptible to accident or injury.
Page 18 All manuals and user guides at all-guides.com SAFETY Operator Safety POTENTIAL HAZARD Carring a passenger on the rear rack. WHAT CAN HAPPEN A passager riding on the rear rack could be ejected from vehicle unexpectedly or may contact moving components, both of which can result in severe injury or death. HOW TO AVOID THE HAZARD Never allow passengers to ride on the rear rack.
Page 19 All manuals and user guides at all-guides.com SAFETY Operator Satety POTENTIAL HAZARD Operating this ATV without wearing an approved helmet, eye protection and protective WHAT CAN HAPPEN Operating an ATV without an approved helmet increases the risk of a severe head injury or death in the event of an accident.
Page 20 All manuals and user guides at all-guides.com SAFETY Operator Satety POTENTIAL HAZARD Operating the ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Consumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected.
Page 21 All manuals and user guides at all-guides.com Operator Satety SAFETY POTENTIAL HAZARD Operating the ATV at excessive speeds. WHAT CAN HAPPEN Excessive speed increases the operator’s chance of losing control of the ATV, which can result in an accident HOW TO AVOID THE HAZARD Always operate the ATV at a speed that’s proper for the terrain, visibility and operating conditions, and your experience POTENTIAL HAZARD...
Page 22 All manuals and user guides at all-guides.com SAFETY DRIVER SAFETY POTENTIAL HAZARD Operating thie ATV/QUAD without proper inspection,ATV/QUAD improper maintain. What will happen. Improper maintain will increase accident occurrence and equipment damage probability. How to avoid such dangerous. Always do inspection on ATV before operate it to make sure that the vehicle in safe operating state, Always strictly follow the inspection and maintainance procedure described in your owner’s manual.
Page 23 All manuals and user guides at all-guides.com SAFETY DRIVER SAFETY How to avoid the hazard. Always use both hands hold the levers and keep the feet on foot boards when driving the ATV. Potential hazard Careless driving on unfamiliar terrain. What will happened Unfamiliar terrain(hidden rocks,bumps,or holes that may cause lose balance even rollover.
Page 24 All manuals and user guides at all-guides.com SAFETY DRIVER SAFETY Potential hazard.Careless driving on over rugged,slippery,soft terrain. What will happened. Driving on over rugged,slippery,soft terrain may cause lose traction or lose control of the vehicle,so cause accident or rollover. How to avoid the hazard. Please also drive carefully when on the bad terrain with technique.
Page 25 All manuals and user guides at all-guides.com SAFETY Driver Safety WHAT CAN HAPPEN Improper turns could cause loss of control and lead to a collision or overturn. HOW TO AVOID THE HAZARD Always follow the turning methods described in the owner’s manual. Practise turning at a low speed before you trying to turning at a high speed.
Page 26 All manuals and user guides at all-guides.com SAFETY DRIVER SAFETY POTENTIAL HAZARD Improper climbing method. WHAT CAN HAPPEN Improper climbing may cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow the proper climbing method instruted in the owner’s manual. Observe the terrain condition before climbing.
Page 27 All manuals and user guides at all-guides.com SAFETY Driver safety POTENTIAL HAZARD Improper descent. WHAT CAN HAPPEN Improper descent may cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow the descent method instructed in the owner’s manul. NOTE：...
Page 28 All manuals and user guides at all-guides.com SAFETY Driver Safety POTENTIAL HAZARD Improper operation when crossing or turning in highland. HWAT CAN HAPPEN Improper operation when crossing or turning in highland may cause loss of control or overturn. HOW TO AVOID THE HAZARD Only if you mastered turning skill on plat land then you can try to turn on all terrain.
Page 29 All manuals and user guides at all-guides.com SAFETY Driver safety POTENTIAL HAZARD Flameout,backwards,improper down hill operation. WHAT CAN HAPPEN The vehicle body may may roll over. HOW TO AVOID THE HAZARD Keep stable speed when climbing; Keep your weight in uphill; Brake with front brake(or brake lever),when the vehicle complete stop, apply the rear brake, then put into park gear.
Page 30 All manuals and user guides at all-guides.com SAFETY DRIVER SAFETY Do not apply rear brake when move backwards,apply front brake slowly(or brake lever). Apply rear brake when the vehicle complete stop,then putinto park gear. Turning and downhill according to the owner's instruction,refers to Page65.Page69. POTENTIAL HAZARD Improper operation when span obstacles.
Page 31 All manuals and user guides at all-guides.com SAFETY Driver Safety POTENCIAL HAZARD The vehicle side-slip or slide WHAT CAN HAPPEN Vehicle side-slip or slide may cause vehicle loss control,if the tyre once again obtain pull, the vehicle may overturn. HOW TO AVOID THE HAZARD When driving slowly on slippy surface such as ice,you must pay much attention to the vehicle side-slip or slide.
Page 32 All manuals and user guides at all-guides.com SAFETY Driver Safety HOW TO AVOID THE HAZARD Cannot exceed the ATV nominal load Placing and pack the goods properly;speed-down according to the owner's instruction when carry goods or pulling, keep longer brake distance,refers to owner's manual Page 61. POTENTIAL HAZARD Driving across deepwater or rapids.
Page 33 All manuals and user guides at all-guides.com SAFETY Driver Safety Wet brake may degrade brake performance,inspect brake condition when out of water, brake lightly for several times to dry the brake pads. POTENTIAL HAZARD Improper vehicle reverse. WHAT CAN HAPPEN ATV may make collide with obstacle or person and cause serious accident.
Page 34 All manuals and user guides at all-guides.com SAFETY Driver Safety HOW TO AVOID THE HAZARD Always use the specified types and size of ATV tyres described on the owner's manual. Always maintain right tyre pressure. POTENCIAL HAZARD Drive improper remodel ATV WHAT CAN HAPPEN Install unfit parts or do improper modification on the vehicle may change vehicle operating performance and lead to accident.
Page 35 All manuals and user guides at all-guides.com SAFETY Operator Safety POTENTIAL HAZARD Operating on frozen bodies of water. WHAT CAN HAPPEN Severe injury or death can result if the ATV/Quadricycle and /or the operator fall through the ice. HOW TO AVOID THE HAZARD Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death.
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Page 41 All manuals and user guides at all-guides.com SAFETY Safe riding gear Always wear clothing suited to the type of riding.ATV/Quadricycle riding requires special protective clothing for comfort and to reduce the chance of injury. 1.Helmet Your helmet is the most important piece of protective gear for safe riding.An approved helmet can prevent a severe head injury.
Page 42: Features And Controls
All manuals and user guides at all-guides.com FEATURES AND CONTROLS Electrical Switches Activate override switch while throttle is open can cause loss of control,resulting in severe injury or death.Never press override switch while throttle is open. 1.Override Switch Top speed is limited when in 4WD-LOCK condition.If more engine power required when riding,push and hold this switch to override the 4WD-LOCK speed limit.
Page 43 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Electrical Switches “ ” When the switch is at 3 position,all lghts are off. When the switch is a t 4 position,the front/rear position light and “ ” instrument light are on. 3.Turning light switch ”...
Page 44 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Brake Front brake lever Front brake lever is located on the right handlebar.Pull it toward the handlebar to apply the front brake. Combined brake Brake pedal is located on the right of the engine， combined brake lever is located on the left handlebar.
Page 45 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Brake Always test brake lever and master cylinder fluid level before riding.When squeezed,the lever should feel firm.Any sponginess would indicate a possible fluid lrak or low master cylinder fluid level,which must be corrected before riding.Contact your dealer for proper diagnosis and repairs.
Page 46 All manuals and user guides at all-guides.com FEASTURES AND CONTROLS Brake An over-full master cylinder may cause brake drag or brake lock-up,which could result in serious injury or death.Maintain brake fluid at the recommended level.Do not overfill. NOTE：When checking the fluid level,the ATV/Quadricycle must be on level ground with the handlebars straight.If the fluid level is low,add DOT3/DOT4 brake fluid.
Page 47 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Brake Parking Brake When parking,stop the engine and shift the gear selector Lever① into the park position. Operation the ATV/Quadricycle while the parking brake is engaged could result in an accident and serious injury or death.
Page 48 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Efisystem Disassemblyof the EFI system is forbidden; ● Ignition switch must be off while connector is on or off on order not ● to damage electric elements; ● Do not diamantle battery while engine is working; ●...
Page 49 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Fuel safety Fuel is highly flammable and explosive under certain circumstances. ●Always handling fuel in a extremely attentive and careful state on mind; ●Always refuel while engine stops in a well ventilated situation; ●Never fill gass while plastic fuel tank is on the rack.
Page 50 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Gearshift Gearshift unit is on left side of the vehicle. L：Low gear H：High gear N：Neutral R：Reverse gear In order to shfit into reverse gear, step onto brake pedal first. It the same to shift out of reverse gear;...
Page 51 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Belt life-span Changing into low gear while pulling heavy stuff to prolong belt life-span; If it is necesary to pull vehciles, change into neutral gear for better flexibility to protect belt from being damaged;...
Page 52 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Recoil starter CAUTION Recoil starter could be damaged if rope is pulled too long, possibly lead to starter fails; If the rope is not in correct position,water might penetrate and damage components; Make sure the handle is within housing, expecially while riding in wet situation: All-Wheel Driven（AWD）System Lock switch based on 4 wheel drive or differential choice;...
Page 53 All manuals and user guides at all-guides.com FEATURES AND CONTROLS All-wheel drive（AWD）System Choose 4WD based on actual need. “2WD/4WD”switch Stop the vehicle to change 2WD to 4WD if necessary. And then change switch to “4WD”. When in 4WD, on dashboard will show “ ”...
Page 54 All manuals and user guides at all-guides.com FEATURES AND CONTROLS All-wheel drive（AWD）System NOTE ： ●When switch is in “lock”position, dashboard light shows continuously; ●In case light shines,4WD is not locked and ATV should be driven in low speed. High speed drive will probably cause injury or even death;...
Page 55 All manuals and user guides at all-guides.com FEATURES AND CONTROLS All-wheel drove（AWD) System CAUTION Check throttle tie-rod before starting the engine. In case of problems, check and solve the reasons before riding the ATV. Contat local dealer if necessary. Speed limitator Spped limitator can provent throttle full open even if throttle is in highest position:Turn bolt ②...
Page 56 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Main switch Functions: ON：Start the engine and key cannot be taken out in this position; OFF: Close all electric circuits and key can be taken out in this position.
Page 57 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Indicator light and caution light 4WD indicator lights① Switch“(2WD)/(4WD)”onto position “(4WD)", the indicator light shows; Switch“LOCK-”-“(4WD)”onto“LOCK-(4WD)”,the indicator light shows. NOTE： Due to the synchornizing mechanism in front gear box，4WD indicator light will show Only after ATV starts moving;...
Page 58 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Indicators and caution lights Parking gear indicator“R”⑥ When gear in position “R”, the indicator shows; Parking indicator“P”⑦ When gear is in“P”position, the indicator shows; Turning righg indicator⑧ Press turning The indicator shows; Assistor light indicator⑨...
Page 59 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Dashboard Coolant temperature indicator When the temperature indicator is in the white area of side C, it means that the temperture is normal. The red area of the side H indicates temperature is high.If so please stop the engineuntil temperature is down.
Page 60 All manuals and user guides at all-guides.com FEATURES AND CONTROLS Puller electric outlet, position,power Output :12V This spare electric loutlet provides power for rearlights, rear turning lights etc of the the puller.（CF625-B/CF625-C)
Page 61 All manuals and user guides at all-guides.com Driving 6.Less load ,more better。 7.check oil and filter by Each 25 hours or each month during break-in period.
Page 62 All manuals and user guides at all-guides.com Driving Pre-Ride Inspection If a proper inspection is not done before each use ,severe injury or death could result.always inspect the vehicle before each use to ensure it s in proper operating co n d io n Pre-Ride Checklist Item Remarks...
Page 63 All manuals and user guides at all-guides.com Driving Pre-Ride Inspection Inspect,ensure tightness Frame nuts,bolts,fasteners Fuel and oil Ensure proper level Coolant level Ensure proper level Coolant hoses Inspect for leaking Ensure proper operation Throttle 35，50 Indicator lights/swithches Ensure proper operation Air filter Inspect,clean Air box sediment tube...
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Page 65 All manuals and user guides at all-guides.com Driving Starting engine 4.release throttle completely and puse the srart switch. NOTE： ● If the engine fails to start, release the start switch,then push the start switch again.pause a few seconds before the next attempt.Each cranking should be as short as possible to preserve battery energy.Do not crank the engine more than 10 seconds on each attempt.
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Page 68 All manuals and user guides at all-guides.com Driving When you shift into reverse,make sure there are no obstacles or people behind you. When it is safe to proceed,go slowly. Hauling Cargo Carrying a load on only the front rack or the rear rack may cause an imbalanced condition and increases the possibility of vehicle overturn.
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Page 74: Operation
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Page 75 All manuals and user guides at all-guides.com OPERATION Driving safely Driving Uphill Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn and result in serious injury or death. Avoid climbing steep hills (25°maximum) Use extr eme caution when operating on hills,and follow proper operating procedures outlined in the owner ’s manual.
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Page 85: Maintenance And Lubrication
All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION 78 -...
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Page 87 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Maintenance Interval emarks (Whichever comes first) Item Hours Mile(km) Calendar Steering Pre-Ride Front suspension Pre-Ride Rear suspension Pre-Ride Tires Pre-Ride...
Page 88 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Check level daily,change coolant Coolant Daily Every 2 years Check operation Headlamp/tail lamp Daily Inspect, replace as needed Weekly Air filter,main element Drain water as needed, check often Recoil housing Weekly if operating in wet condition.
Page 89 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Shift lever Inspect;lubricate;adjust， ■ Lubricate Steering Front suspension Lubricate Rear suspension Lubricate Inspect;adjust;lubricate; ■ Throttle Cable/ETC Switch Replace, if necessary Drive belt Inspect;adjust.Replace if necessary Inspect coolant strength seasonally; Cooling system pressure test system yearly.
Page 90 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Periodic Maintenance Chart 100H 1000 Fuel tank vent hose Inspect routing condition 100H 1000 Valve clearance Inspect;adjust Check for leaks at tank cap,lines,fuel valve, ■ 100H 1000 Fuel system filter,carburetor;replace lines every two years 100H 1000...
Page 91 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Clutches ■ 100H 1000 Inspect;clean;replace worm parts (drive and driven) ■ 100H 1000 Inspect;replace as needed Wheel bearings ■ 1000 200H Brake fluid Change every two years 300H 1000 Clean out...
Page 92 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 79.Items not listed in the chart should be lubricated at the General Lubrication interval.
Page 93 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Lubrication Recommendations Engine oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on Page 80.Always change oil filter whenever chnaging oil. Engine Oil Check 1.Pull outward on the areas shown ①...
Page 94 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Engine Oil Check 7.If the engine oil is at or below the lower limit remark, add sufficient oil of the recommended type to raise it to the correct level. 8.Insert the dipstick into the oil filler hole,and then tighten the oil filler cap.
Page 95 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION To change the engine oil 5.Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. ：Make sure the O-ring is seated properly. NOTE 6.Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench.
Page 96 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION To change engine oil Rear gear case oil The rear gear case must be checked for oil leakage before each ride. If any leakage is found,have your dealer check and repair the ATV Rear gear case oil replacement 1.Place the machine on a level place.
Page 97 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Rear gear case oil replacement 6.Install the filler bolt and tighten to the specified torque. ：（）：23N.m Filler bolt rear gear case tightening torque NOTE 7.Check for oil leakage.If oil leakage is found,check for the cause. ：Be sure no foreign material enters the rear gear case NOTE Front gear case oil measurement...
Page 98 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Front gear case oil replacement 4.Install the drain bolt and tighten it to the specified torque. ：Drain bolt tightening torque:10N.m NOTE 5.Fill the front gear case with oil ：Periodic oil change oil quantity:0.28L NOTE Total amount oil quantity:0.33L 6.Inspect the filler bolt and tighten it to the...
Page 99 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Cooling System 3.If the coolant is at or below the lower limit mark, remove the reservoir cap,add coolant to the uuper limit mark,install the reservoir cap,and then install the panel. NOTE：Coolant reservoir capacity(up to the upper limit mark):0.3L CAUTION：...
Page 100 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Changing the coolant 5.Disconnect the hose on the on the coolant reservoir, and then drain the coolant out.。 6.After draining out the coolant, flush the cooling system with clean water. 7.Replace the coolant drain bolt washer if damaged, and tighten it as per stipulated torque.
Page 101 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Changing the coolant Coolant reservoir capacity (Up to the Upper limit mark) Capacity：0.3L。 CAUTION Hard water or salt weater is harmful to engine. Make sure to use soft water once you can’t get coolant. 10.Instasll the radiator cap.
Page 102 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Axle boots Check the protective boot for hole or tears. If there is any damage,have your dealer replace it. Check the spark plug Removal 1.Remove the panel. 2.Remove the spark plug cap. 3.Remove spark plug with wrench in the tool kit as per instruction.
Page 103 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Inspection Spark plug is an important engine part，and is easy to inspect. The condition of spark plug can indicate the engine condition. For a normal ATV,The ideal color on the white white insulator around the center electrode is medium-to-light brown color.
Page 104 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Installation 3.Install the spark plug and tighten it as per stipulated torque. ：Spark plug torque：17.5N.m。 NOTE If you have no torque wrench when you install the spark plug, 1/4 to 1/2 turn more after tightening the spark plug by hand will be appropriate.Tighten the spark plug to stipulated torque as soon as possible.
Page 105 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Cleaning Air filter element 1.Remove the seat; 2.Open the bracket and remove air filter box cover; 3.Remove air filter; 4.Disassemble air filter from bracket;； 5.CLean the air filter quitely with solvent;； 6.Squeeze the excessive solventout out of the air filter, and then dry it.
Page 106 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Cleaning air filter element 12.Install the seat; NOTE： Clean the air filter element every 20-50 hours;More frequent cleaning and lubrication should be done when operating the vehicle in dust area.After each use, inspect the intake hole on the air filter box cover for obstruction.Inspect the sealing between air filter rubber connector and air hose joint of the carburetor;Tighten all fitting securely to avoid unfiltered air entering the engine.
Page 107 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Cleaning spark arrester 4.Insert the exhaust pipe into the muffler aligning the bolt hole; 5.Install and tighten the bolts. Cool down the muffler when cleaning the spark arrester.； Not allowed to operate immediately shut the engine. V-belt cooling duct inspect soft hose If there is deposit or water inside, remove the soft hose and clean it.
Page 108 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION V-belt case drain bolt When riding the vehicle in water, which reaches height of V-belt case, remove the bolt to drain the water from V-belt cae. ：If draining water from V-belt after NOTE removing the drain bot,have you dealer check the ATV，because water may affect other engine...
Page 109 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Adjusting throttle lever 1.Loosend half nut; 2.Turn the adjusting nut to keep 3-5mm throttle lever free play. 3.Tighten haf nut.
Page 110 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Inspecting from brake caliper Check the brake disc for damage and wear. If thickness of brake disc is less than 3.0mm, have your dealer replace the whole brake pads. NOTE ：...
Page 111 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Checking rear disc Check the brake disc for damage and wear. If the brake disc thickness is less than 6.5mm, have your dealer replace the brake pads. Check the brake fluid level Insufficient brake fluid may allow the air enter the braking system.and cause the brake in disorder；...
Page 112 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Checking brake fluid level Observe these precautions: 1.When checking brake fluid level,turn the grip to make sure top level of master cylinder resorvior. 2.Only use appointed good quality brake fluid, otherwise, rubber seals will be deteriorated, causing leakage and poor brake performance.
Page 113 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Process to Replace Brake Fluid Replacement shall be done only by trained service man; Dealers need to replace Brake Fluid when making Maintenance ,or when parts are damaged, or when Break Fuid leaks ●Replace Oil Seal once every two years.
Page 114 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Adjustment of Rear Brake Lever and Footpedal Adjustment of Rear Brake Lever Clearance Rear Brake Lever clearance is 0.5-2mm 1.Unscrew Locking Screw①。 2.Turn Bolt 2 to increase clearance; Turn Bolt 2 with direction 3.Tighten Screw①。...
Page 115 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Rear Brake Pedal Adjustment Top of Rear Brake Pedal shall be 72mm higher from the end;otherwise please ask your dealer to adjust. After servicing,make sure that ●Make sure the brakes operate smoothly and that the free play is correct.
Page 116 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Rear Brake Pedal Height Adjustment Turn adjustment nt while pushing rear brake light switch；Brake light is on in advance while turning with direction ① Brake light on is delayed while turning with direction ② Inspection and lubrication of wiring and cables.
Page 117 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Wheel Removal 1. Loosen the wheel nuts. 2. Elevate the ATV and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. Wheel Installation 1.
Page 118 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Wheel Installation 2. Lower the ATV so that the wheel is on the ground. 3. Tighten the wheel nuts to the specified torque. ：Wheel Nut Torque：Front 55N.m；Rear：55N.m NOTE This machine is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery.
Page 119 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Battery Maintenance When the machine is not used for a month or longer, remove the battery and store it in a cool, dark place. 。 Completely recharge the battery before reinstallation. CAUTION：...
Page 120 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Replacement of Fuse CAUTION To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. Replacement of Headlight Bulb 1.Pull out Rubber Cover at the back of headlight. 2.Remove Rear Holder of headlight.
Page 121 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Replacement of headlight Bulb Insert a new headlight bulb into the headlight bulb holder, 。 and then lock it by spring. . Install the bulb holder by turning it clock-wise Install the rubber cover at the rear of the headlight Install the headlight cover with the bolts.
Page 122 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Tail/Brake Light Bulb Replacement If the tail/brake light bulb burns out, replace it as follows: ② Remove the screws , and then pull tail/brake light cover out. Remove the tail/brake light bulb by pushing it in and turning it counter-clockwise. .
Page 123 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Front and Rear Suspenson Adjustment The spring preload can be adjusted to suit the rider s weight and riding conditions. NOTE：When adjusting the rear shock absorbers, the rear wheels need to be removed. Adjust the spring preload as follows.。...
Page 124 All manuals and user guides at all-guides.com MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it s impossible to take your ATV to a dealer before starting it, follow the steps outlined below.
Page 125: Cleaning And Storage
All manuals and user guides at all-guides.com Cleaning and Storage Cleaning of ATV Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your ATV can be cleaned much like an automobile. Washing the ATV The best and safest way to clean your ATV is with a garden hose and a pail of mild soap and water.
Page 126 All manuals and user guides at all-guides.com Cleaning and Storage CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur.Never start the engine during the storage period. Clean the Exterior Make necessary repairs and then clean the ATV/Quadricycle thoroughly with mild soap and warm water to remove all dirt and grime.Don't use harsh detergents or high pressure washers.
Page 127 All manuals and user guides at all-guides.com Cleaning and Storage Air Filter/Air Box Inspect and clean or replace the pre-cleaner and air filter.Clean the air box and drain the sediment tube. Breather Filter Inspect and clean or replace the breather filter. Fluid Levels Inspect the following fluid levels and change if necessary:front gear case;...
Page 128 All manuals and user guides at all-guides.com Cleaning and Storage Fog the Engine If you choose not to use Fogging Oil,perform the following procedure. 1.Support the front end of the machine,so the engine is level or tilted slightly rearward. 2.Remove the spark plug.Rotate the piston to BDC and pour approximately two ounces of oil into the cylinder.
Page 129 All manuals and user guides at all-guides.com Cleaning and Storage Battery Storage Remove the battery from the vehicle and ensure that it's fully charged before placing it in storage. Engine Anti-freeze Test engine coolant strength and change if necessary.Coolant should be replaced every two years.
Page 130 All manuals and user guides at all-guides.com Cleaning and Storage Chrome Wheel Care(if equipped) Proper maintenance will protect chrome wheels from corrosion,preserve wheel life and ensure a "like new" appearance for many years. 1.Wash chrome rims frequently.Use a mild detergent to remove any salt,dirt,mud or grime.Never use abrasive cleaners on plated or painted surfaces.
Page 131: Troubleshooting
All manuals and user guides at all-guides.com TROUBLESHOOTING Drive belt and cover problems Possible Cause Solution Driving the ATV/Qudricycle onto a Shift transmission to low range during loading of the ATV/Qudricycle to prevent pickup or tall trailer in high range belt burning.
Page 132 All manuals and user guides at all-guides.com Drive belt and cover problems Possible Causes Solution Shift the transmission to low range and carefully use fast Stuck in mud or snow aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle overturn Shift the transmission to low range,and carefully use fast,brief,aggressive throttle Climbing over large objects from a application to engage clutch.WARNING:Excessive throttle may cause loss of control...
Page 133 All manuals and user guides at all-guides.com Contact your dealer for service if you're unable to identify solutions us following charts. Engine doesn't Turn Over Possible Cause Solution Tripped circuit breaker Reset the breaker Recharge battery to 12.5VDC Low battery voltage Check all connections and tighten Loose battery connections Check all connections and tighten...
Page 134 All manuals and user guides at all-guides.com Engine turns over, fails to start Possible causes Solution Immediately see your dealer Crankcase filled with water or fuel Replace the filter Clogged fuel filter Low battery voltage Recharge battery to 12.5 VD See your dealer Mechanical failure Engine Pings or Knocks...
Page 135 All manuals and user guides at all-guides.com Engine Backfires Possible Cause Solution Weak spark from spark plugs Inspect,clean and/or replace spark plug Set gap to specified or replace plugs Incorrect spark plug gap or heat range Old or non-recommended fuel Replace with new fuel See your dealer Incorrectly installed spark plug wires...
Page 136 All manuals and user guides at all-guides.com Engine Runs Irregularly,Stalls or Misfires Possible Weak Spark Cause Solution Kinked or plugged fuel vent line Inspect and replace Replace with recommended fuel Incorrect fuel Clogged air filter Inspect,clean and repalce See your dealer Reverse speed limiter malfuntion Other mechanical failure See your dealer...
Page 137 All manuals and user guides at all-guides.com Engine Stops or Loses Power Possible cause Solution Refuel Outl of fuel Inspect and replace Kinked or plugged fiel vent line Water present in fuel Replace with new fuel Inspect/replace Defective fuel pump or fuel pump relay Inspect and replace plug if necessary Fouled or defective spark plugs See your dealer...
Page 138 All manuals and user guides at all-guides.com Engine Stops or Loses Power Possible cause Solution Clean radiator screen and core if equipped Clean enginen exterior Overheated engine See your dealer...
Page 139 All manuals and user guides at all-guides.com PCODE LIST MSE3.0 Faiure Analysis Failure Type PCODE Heating Control Circuit Of Oxygen Sensor is open circuit. Signal Failure Oxygen Sensor Heating Control Circuit Short- to-Ground Minimum Failure Oxygen Sensor Heating Control Circuit short-to-power Maxmum Failure Internal Resistance of Oxygen Sensor Heating is improper...
Page 140 All manuals and user guides at all-guides.com Signal Circurt Voltage of Oxygen Sensor is too high. Oxygen Sensor is worn out. Signal Circurt Failure of Oxygen Sensor self studying found closing loop control air fuel ratio is unusual when making End of line Testing self studying found closing loop control air fuel ratio is too thin when making End of Line Testing is too thick when making End of Line Testing...
Page 141 All manuals and user guides at all-guides.com Rotate Speed of Idle Control is faster than that of Target Idle. Pin of Stepping Motor Driver is short to ground. Pin of Stepping Motor Driver is short to power. Pin of Stepping Motor Driver is open circurt. Votage Signal of Battery is unusual.
Page 142 All manuals and user guides at all-guides.com Main Technical Data Model CF500-5B/CF625-B CF500-5C/CF625-C Data Overall Size 2100×1180×1230 2300×1180×1230 (mm) Wheel Base 1290 1490 (mm) Min. Ground Clearance (Load) (mm) Nearest Min. Turning Diameter 6500 (L,R) 6000 (mm) Furthest Min. Turning...
Page 143 All manuals and user guides at all-guides.com Main Technical Data Model CF500-5B/CF625-B CF500-5C/CF625-C Data Weight(kg) Front Track(mm) Rear Track(mm) Model CF500-5B/CF625-B CF500-5C/CF625-C Data Fuel Capacity(L) Reserve Fuel Capacity(L) Fuel Type Unleaded Gasoline 93 or Above Front Axle (Kerb Mass) (kg)
Page 144 All manuals and user guides at all-guides.com Main Technical Data Model CF500-5B/CF625-B CF500-5C/CF625-C Data Steel Frame Type 26.5 Caster(mm) Camber：1±0.5（Unloaded） Front Wheel Wheel Rake( ) Camber：1±0.5（Unloaded） Rear Wheel Caster Angel 952' Kingpin Offset(mm) 26.5 4-10 Toe in(mm)
Page 145 All manuals and user guides at all-guides.com Main Technical Data Model CF500-B/CF625-B CF500-C/CF625-C Data Front Wheel Plate 12×6.0AT/ (mm) Light Alloy 12×6.0AT Rim Type and Size Rear Wheel Plate 12×7.5AT/ (mm) Light Alloy 12×7.5AT 185/88-12　40J Front Wheel Tire Size Rear Wheel 270/60-12　47J Front Wheel Tire...
Page 146 All manuals and user guides at all-guides.com Main Technical Data Model CF500-5B/CF625-B CF500-C/CF625-C Data Type Hydraulic Disc Front Brake Operation Manual Opeartion Mode Type Hydraulic Disc Rear Brake Operation Operation Manual and Foot Connection Operation Mode Mode F F r r o o n n t t Wheel...
Page 147 All manuals and user guides at all-guides.com Main Technical Data Model CF500-5C/CF625-C CF500-5B/CF625-B Data Steering Gear Mechanial Type Absorber(Front, Rear) Helix-Spring-Damped Type Max. Turning Angle, Fr. Wheel Locking Angle of Steering (L,R)() Model CF500-5B/CF625-B CF500-5C/CF625-C Data Initial Temperature 71±3: Full Openning Temperature 80 Thermostat(C) ∽...
Page 148 All manuals and user guides at all-guides.com Main Technical Data Model CF500-5C/CF625-C CF500-5B/CF625-B Data Coolant Capacity Initial：2.0；Replacement：1.9 （L） Shift Operation Mode Manual Muffler Type Compound Impedance...
Page 149 All manuals and user guides at all-guides.com Main Technical Data Model CF625-B/CF625-C CF500-5B/ CF500-5C Data Battery Lead-acid Battery Battery Type 6-M-18 (12V 18AH) 12V 5Wx2; W5W Front Light Bulbs, H1/H3 12V55W×4 Head Light Quantity, Type Amber Lamp Cover:R10W12V10W Turning Light...
Page 150 All manuals and user guides at all-guides.com Gear Sensor Reverse Gear Sensor Start Relay/Fuse Auxiliary Relay Ⅳ Auxiliary Relay Ⅲ Battery Oil Pump Relay Brake Relay Illumination Switch Bra ke Swi tch Parkign Switch Ignition Switch Emergence Switch Head Light Relay Off Switch Start Switch Energizing Switch...
Page 151 All manuals and user guides at all-guides.com ZHE JIANG CFMOTO POWER CO.,LTD. Add: NO.116 Wuzhou Road, Yuhang Economic Devel opment Zone, Hangzhou, Zhejiang 311100, China Tel: 0571-89265684 Fax:0571-89265696 Website: WWW.cfmoto.com...

This manual is also suitable for:

Cf500-5c Cf625-b Cf625-c