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Beacon Industries, Inc.
12300 Old Tesson Rd., St. Louis, MO 63128
Ph: 314-487-7600 · Fax: 314-487-0100
E-mail:
sales@beacontechnology.com
Website :
www.beacontechnology.com
M
BWL-100
ODEL
Pre-installation Instructions ............................................ 2
Installation Instructions ................................................... 3
Routine Maintenance & Safety Checks .......................... 4
Operation Instructions ..................................................... 5
Structural Expl View & BOM ....................................... 6
Power Unit's Operation .................................................. 7
Motor & Transformer Connections ................................ 8
Material handling is inherently dangerous. To reduce
the likelihood of operator and bystander injury:
Each person who might operate, use, or maintain this device must
o
Read and understand this manual in its entirety before operating,
using or performing maintenance on the scissor dock.
DO NOT work on this device unless it is fully lowered and unloaded
o
and maintenance props are in place.
Ensure that all safety and warning labels stay in place and are
o
legible. See the labels page in this manual.
The scissor dock's frame must be securely anchored in concrete.
o
See the installation instructions.
Do not use the lift if any damage or unusual noise is observed.
o
Always watch the platform and any load on it carefully when the lift
o
is in operation.
Do not exceed a travel rate of two feet per second when moving
o
across the platform.
The platform's load ratings must be observed at all times. See the
o
operation instructions.
Do no modify the lift without the express, written authorization of
o
Beacon.
Unauthorized modifications might make the scissor
lift unsafe to use.
DO NOT attempt to repair this scissor lift or perform maintenance on
o
it unless you are trained and authorized to do so.
Do not use brake fluid or jack oils in the hydraulic system. If oil is
o
needed, use an anti-wear hydraulic oil with a viscosity grade of
150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.
Use only replacement parts either supplied or approved by the
o
manufacturer.
Beacon Industries, Inc.
/ /201
O
PERATION
M
AINTENANCE
M
ANUAL
Electrical Diagrams ..................................................... 9-10
Power Unit Expl Parts Drawing & BOM .................... 11
Power Unit Expl View & BOM .................................. 13
Troubleshooting ............................................. 14
Safety Label Identification .......................................... 15
Warranty ..................................................... 16
Manual, BWL-100.doc
&
WHEN
ORDERING
:
REPLACEMENT PARTS
We take pride in using quality
parts on the equipment we
manufacture.
We
are
responsible
for
equipment
problems resulting from the use
of
unapproved
replacement
parts.
To
order
replacement
spare parts for this equipment,
contact the factory.
In any communication with
the factory please be prepared
to provide the machine's serial
number, which is indicated on
the machine dataplate.
R
ECEIVING INSTRUCTIONS
Every
unit
is
thoroughly
tested and inspected prior to
shipment.
However,
possible that the unit could
incur damage during transit.
Inspect the unit closely when
it arrives. If you see evidence
of damage or rough handling to
either the packaging or to the
product
when
it
is
unloaded, immediately make a
note of it on the Bill Of Lading!
It
is
important
that
remove the product's packaging
upon its arrival to ensure that
there is no concealed damage
or to enable a timely claim with
the carrier for freight damage.
Also, verify that the product
and its specifications are as
ordered.
not
or
it
is
being
you
1 of 16

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Summary of Contents for Beacon BWL-100

  • Page 1: Table Of Contents

    / /201 Manual, BWL-100.doc Beacon Industries, Inc. 12300 Old Tesson Rd., St. Louis, MO 63128 & PERATION Ph: 314-487-7600 · Fax: 314-487-0100 E-mail: sales@beacontechnology.com Website : www.beacontechnology.com AINTENANCE BWL-100 ODEL ANUAL Pre-installation Instructions ..........2 Electrical Diagrams ............. 9-10 Installation Instructions ........... 3 Power Unit Expl Parts Drawing &...
  • Page 2: Pre-Installation Instructions

    Manual, BWL-100.doc – BWL-100 NSTALLATION OTES Review these requirements and procedures before installing the lift. Contact the factory for answers to any questions that remain after reading this manual or for assistance if you encounter difficulties during installation. The standard model dock scissor lift is suitable for use outdoors in most industrial and commercial locations.
  • Page 3: Installation Instructions

    Manual, BWL-100.doc – BWL-100 NSTALLATION NSTRUCTIONS 1. For pit-mounted units, check that conforms diagram. Note: If the unit is to be placed into a pit, the required electrical and hydraulic connections to the dock lift should be made before it is set into place.
  • Page 4: Routine Maintenance & Safety Checks

    Manual, BWL-100.doc & S – BWL-100 OUTINE AINTENANCE AFETY HECKS Warning: Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Warning: Raise the platform and install the maintenance props before beginning any inspections or work on the unit.
  • Page 5: Operation Instructions

    The DoC also recommends ANSI MH29.1 as a source of instructions about industrial scissor lift operation. MH29.1 is the appropriate choice in this case, because our BWL-100 series of products are industrial scissor tables. Safe operation is the responsibility of the operator according to ANSI MH29.1, Section 5. In addition to the instructions that appear in this manual, ALL end-users of this product should refer to ANSI MH29.1 for information...
  • Page 6: Structural Expl View & Bom

    Manual, BWL-100.doc -- BWL-100 XPLODED PARTS VIEW AND ATERIALS Item #: Description Part number Qty. Roller bushing, 1 01-111-023 Roller 05-027-001 Roller pin, 1 x 4¼ 05-112-003-001 Spring pin, x 1¼ Cylinder pin, 1 x 9¼ 03-112-001 Cylinder, 3¼ x 19...
  • Page 7: Power Unit's Operation

    Manual, BWL-100.doc ’ – BWL-100 HE POWER UNIT S OPERATION The electric / hydraulic scissor dock utilizes an electric motor directly coupled to a gear-type hydraulic pump to produce the needed fluid pressure and flow to allow the cylinders to perform the work of lifting the platform load.
  • Page 8: Motor & Transformer Connections

    Manual, BWL-100.doc & T OTOR RANSFORMER ONNECTION IAGRAMS ! If the motor voltage is changed, the wire on the control transformer’s primary wire has to be changed to AUTION match the new motor voltage also. Beacon Industries, Inc. 8 of 16...
  • Page 9: Electrical Diagrams

    Manual, BWL-100.doc – BWL-100 LECTRICAL IAGRAM Warning: Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Fully lower or securely support the platform, and ensure that system pressure and power have been removed, before attempting to work on any of the hydraulic components!
  • Page 10 Manual, BWL-100.doc Beacon Industries, Inc. 10 of 16...
  • Page 11: Power Unit Expl Parts Drawing & Bom

    Manual, BWL-100.doc -- BWL-100 OWER NIT EXPLODED PARTS VIEW -- BWL-100 LECTRICAL ILL OF ATERIALS Item # Description Part number Qty. Motor, Motor, 1-phase 22-135-006 Contactor, 3-phase LC1-D1810-24V Contactor, 1-phase LC1-D3210-24V Overload relay, 3-phase, 460V, 8.5-12.5A LR2-D1316 Overload relay, 1- or 3-phase, 208-230V, 17-24A...
  • Page 12: Manifold Expl View & Bom, Hydraulic Diagram

    Manual, BWL-100.doc , & BOM– BWL-100 YDRAULIC OGIC ANIFOLD IAGRAM Warning: Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Fully lower or secure the platform, and ensure that all system pressure and power have been removed, before attempting to work on the electrical or hydraulic systems.
  • Page 13: Power Unit Expl View & Bom

    Manual, BWL-100.doc – BWL-100 YDRAULIC OWER -- BWL-100 OWER ILL OF ATERIALS Item # Description Part number Qty. Motor, -135 Motor, 1-phase 22-135-006 Oil filler/breather AB-1164-S Inlet strainer PS-08 Pipe, NPT street elbow ¾ ST EL Spring 12121JY Pipe nipple...
  • Page 14: Troubleshooting

    Manual, BWL-100.doc – BWL-100 ROUBLESHOOTING UIDE WARNING: Care should be taken to identify all potential hazards and comply with all applicable safety procedures before beginning troubleshooting or repairs. CAUTION: Before performing any troubleshooting or repairs, the load must be removed from the platform. Then either raise the platform and install the maintenance props, or fully lower the platform to the floor.
  • Page 15: Safety Label Identification

    Label Placement Digrama -- BWL-100 Beacon Industries, Inc.
  • Page 16: Warranty

    This shall be the exclusive remedy for all claims whether based on contract, negligence, or strict liability. Beacon shall not, in any event, be liable for any loss of the use of any equipment or incidental or consequential damages of any kind.
  • Page 17 The Original purchaser must have the BWL Series maintained and serviced as prescribed in the Owners Manual. The original purchaser must present to Beacon with a maintenance schedule to show that the BWL Series has been maintained and serviced on a monthly basis in accordance with the Beacon's Owner's Manual.

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