HORNER EXLW PRIME Series User Manual
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HORNER EXLW PRIME Series User Manual

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User Manual for
EXLW/XLW PRIME OCS
MAN1256-05-EN_EXLW_XLWP_UM
XLW
North America
HE-XLWE0
HE-XLWE2
HE-XLWE3
HE-XLWE4
HE-XLWE5
HE-XLWE6
Europe
HEXT381C110
HEXT381C112
HEXT381C113
HEXT381C114
HEXT381C115
HEXT381C116
XLW PRIME
North America
HE-XPLWEO
HE-XPLWE2
HE-XPLWE3
HE-XPLWE4
HE-XPLWE5
HE-XPLWE6
Europe
HEXP381C100
HEXP381C112
HEXP381C113
HEXP381C114
HEXP381C115
HEXP381C116

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Summary of Contents for HORNER EXLW PRIME Series

  • Page 1 User Manual for EXLW/XLW PRIME OCS MAN1256-05-EN_EXLW_XLWP_UM XLW PRIME North America Europe North America Europe HE-XLWE0 HEXT381C110 HE-XPLWEO HEXP381C100 HE-XLWE2 HEXT381C112 HE-XPLWE2 HEXP381C112 HE-XLWE3 HEXT381C113 HE-XPLWE3 HEXP381C113 HE-XLWE4 HEXT381C114 HE-XPLWE4 HEXP381C114 HE-XLWE5 HEXT381C115 HE-XPLWE5 HEXP381C115 HE-XLWE6 HEXT381C116 HE-XPLWE6 HEXP381C116...

  • Page 2: Preface

    PREFACE This manual explains how to use the EXLW/XLW PRIME OCS. Copyright© 2020 Horner APG, LLC, 59 South State Avenue, Indianapolis, Indiana 46201. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior agreement and written permission of Horner APG, Inc.

  • Page 3: Limited Warranty And Limitation Of Liability

    MAN1256-05-EN_EXLW_XLWP_UM LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG, LLC, ("HE-APG") warrants to the original purchaser that the EXLW/XLW PRIME (HE-XW/HEXT391) OCS module manufactured by HE-APG is free from defects in material and workmanship under normal use and service. The obligation of HE-APG under this warranty...

  • Page 4: Visual Map Of Chapters

    Each EXLW/XLW PRIME OCS unit is sent with a datasheet in the box. The datasheets are the first document to refer to for model-specific information related to EXLW/XLW PRIME OCS models for installation information. To obtain datasheets and user manuals, Horner website. North America: https://hornerautomation.com...

  • Page 5: Table Of Contents

    MAN1256-05-EN_EXLW_XLWP_UM TABLE OF CONTENTS PREFACE ..............................2 LIMITED WARRANTY AND LIMITATION OF LIABILITY ................ 3 ABOUT PROGRAMMING EXAMPLES ....................... 3 VISUAL MAP OF CHAPTERS ........................4 TABLE OF CONTENTS ..........................5 CHAPTER 1: SAFETY AND COMPLIANCE ..................10 1.1: Safety Warnings and Guidelines ....................10 Grounding ............................
  • Page 6 MAN1256-05-EN_EXLW_XLWP_UM 5.16 Clone Overview ........................46 5.17 Load Clone ........................... 47 5.18 License Details ........................48 5.19 Touch Calibration Screen ..................... 49 CHAPTER 6: REGISTERS ........................50 Register Definitions ........................50 Useful %S and %SR registers ....................51 Register Map for EXLW/XLW PRIME OCS I/O ..............59 Resource Limits ..........................
  • Page 7 MAN1256-05-EN_EXLW_XLWP_UM 10.2 Port Descriptions ........................108 10.3 Wiring and Dip Switches ..................... 108 10.4 RS485 Termination ......................109 10.5 RS485 Biasing ........................109 10.6 Cscape Programming via Serial Port ................. 110 10.7 Ladder-Controlled Serial Communication ................ 110 10.8 Configuration via Mini-B USB ....................110 CHAPTER 11: CAN Communications ....................
  • Page 8 MAN1256-05-EN_EXLW_XLWP_UM 15.6 Video Object Performance ....................149 15.7 Web Cameras..........................149 CHAPTER 16: REMOVABLE MEDIA ....................150 16.1 Overview ............................. 150 16.2 Removable microSD Cards ....................150 16.3 File System for microSD cards .................... 151 16.4 Using the Removable Media Manager ................151 16.5 Using Removable Media to Log Data ................
  • Page 9 MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 23: MAINTENANCE ......................189 23.1 Firmware Updates ........................189 23.2 How to Check for Current Firmware Revision ............... 189 23.3 Updating Firmware Details ....................190 23.4 Steps for updating the firmware: ..................191 CHAPTER 24: TROUBLESHOOTING / TECHNICAL SUPPORT ............192 24.1 Connecting to the EXLW/XLW PRIME OCS ..............

  • Page 10: Chapter 1: Safety And Compliance

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 1: SAFETY AND COMPLIANCE 1.1: Safety Warnings and Guidelines When found on the product, the following symbols specify: Warning: Consult user documentation. Warning: Electrical Shock Hazard. WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.

  • Page 11: Grounding

    Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective. Grounding Grounding is covered in various chapters within this manual. Compliance To check for compliance and updates, visit the Horner website: North America https://hornerautomation.com Europe http://www.hornerautomation.eu...

  • Page 12: Chapter 2: Introduction

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 2: INTRODUCTION Visual Overview of EXLW/XLW PRIME Figure 2.1 – Overview of the EXLW/XLW PRIME Use caution when connecting controllers to PCs via serial or USB. PCs, especially NOTE: laptops may use “floating power supplies” that are ungrounded. This could cause a damaging voltage potential between the laptop and controller.
  • Page 13 Model 6 MAN1262 MAN1338 User Manual -This manual provides general information that is common to EXLW/XLW PRIME OCS models and can be downloaded from our web. Visit the Horner website to obtain user documentation and updates. North America https://hornerautomation.com Europe http://www.hornerautomation.eu...

  • Page 14: Connectivity To The Exlw/Xlw Prime Ocs

    MAN1256-05-EN_EXLW_XLWP_UM Connectivity to the EXLW/XLW PRIME OCS The EXLW/XLW PRIME OCS has excellent capabilities for connecting to a variety of devices. The diagram below shows some examples of devices that can be used with the EXLW/XLW PRIME OCS. Other OCS Devices Other OCS Devices Smart Stix I/O Drives...

  • Page 15: Features Of Exlw/Xlw Prime Ocs

    MAN1256-05-EN_EXLW_XLWP_UM Features of EXLW/XLW PRIME OCS The EXLW/XLW PRIME OCS are all-in-one industrial control devices. They combine control, user interface, I/O and networking into a single, integrated package. Unique features of the EXLW/XLW PRIME OCS include: Bright, 65,536 color graphical touch sensing LCD display in all models of EXLW/XLW PRIME.

  • Page 16: Required And Suggested Accessories

    MAN1256-05-EN_EXLW_XLWP_UM Required and Suggested Accessories Please visit the Horner Control Accessories website for communication, programming, and I/O accessories. North America http://hornerautomation.com/product-category/home/control-accessories/ Europe http://horner-apg.com/en/products.aspx Useful Documents and References Visit the Horner website to obtain user documentation, supplemental documents, certificates, and other documentation.

  • Page 17: Chapter 3: Mechanical Installation

    NOTE: The datasheet is the first document to refer to for model-specific information related to EXLW/XLW PRIME OCS models such as pin-outs, jumper settings, and other key installation information. Visit the Horner websites to obtain datasheets, user documentation, and updates. North America https://hornerautomation.com...

  • Page 18: Mounting Orientation

    MAN1256-05-EN_EXLW_XLWP_UM Once the panel design has been completed using the criteria and suggestions in the following sections, use the following steps to panel mount the EXLW/XLW PRIME OCS. Remove all connectors from the EXLW/XLW PRIME OCS unit. 2. Make sure the gasket is installed on the EXLW/XLW PRIME OCS and is free from dust and debris.
  • Page 19 MAN1256-05-EN_EXLW_XLWP_UM 3.3.2 EXLW/XLW PRIME OCS Mounting Orientation Figure 3.3 – Orientation of EXLW/XLW PRIME OCS NOTE: There are no orientation restrictions on the EXLW/XLW PRIME OCS. However, the above orientation provides for optimum readability of the screen and ease of use of the keypad.

  • Page 20: Exlw/Xlw Prime Dimensions And Panel Cut-Out

    MAN1256-05-EN_EXLW_XLWP_UM EXLW/XLW PRIME Dimensions and Panel Cut-Out For installations requiring NEMA 4X liquid and dust protection, the panel cutout should be cut with a tolerance of +1mm/-0mm. Figure 3.5 – EXLW/XLW PRIME OCS Dimensions November 10, 2021 20 | 201...

  • Page 21: Installation Procedure

    MAN1256-05-EN_EXLW_XLWP_UM Installation Procedure • The EXLW/XLW PRIME utilizes a clip installation method to ensure a robust and watertight seal to the enclosure. Please follow the steps below for the proper installation and operation of the unit. • This equipment is suitable for Class I, Division 2, Groups A, B, C and D or non- hazardous locations only.
  • Page 22 MAN1256-05-EN_EXLW_XLWP_UM Factors Affecting Panel Layout Design and Clearances WARNING: It is important to follow the requirements of the panel manufacturer and to follow all applicable electrical codes and standards. The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors 3.6.1 Clearance / Adequate Space Install devices to allow sufficient clearance to open and close the panel door.
  • Page 23 MAN1256-05-EN_EXLW_XLWP_UM 3.6.5 Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed. Be sure to maintain an adequate distance between the EXLW/XLW PRIME OCS and noisy devices such as relays, motor starters, etc. For details on output protection, especially when using contactors, solenoids, etc.

  • Page 24: Chapter 4: Electrical Installation

    CHAPTER 4: ELECTRICAL INSTALLATION NOTE: The datasheets are the first documents to refer to for model-specific information related to EXLW/XLW PRIME OCS models for key installation information. Visit the Horner websites to obtain datasheets, user documentation, and updates. North America https://hornerautomation.com...

  • Page 25: How To Test For Good Ground

    MAN1256-05-EN_EXLW_XLWP_UM How to Test for Good Ground In order to test ground resistance, a Ground Resistance Tester must be used. A typical Ground Resistance Meter Kit contains a meter, two or three wire leads, and two ground rods. Instructions are supplied for either a two-point or three-point ground test. GROUND RESISTANCE METER GROUND DISCONNECTED...

  • Page 26: Primary Power Port

    MAN1256-05-EN_EXLW_XLWP_UM Primary Power Port NOTE: The Primary Power Range is 10VDC to 30VDC. DC Input / Frame • Solid/Stranded Wire: 12-24 awg (2.5-0.2mm). • Strip length: 0.28” (7mm). • Torque, Terminal Hold-Down Screws: 4.5 – 7 in-lbs (0.50 – 0.78 N-m). •...

  • Page 27: Chapter 5: System Settings And Adjustments

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 5: SYSTEM SETTINGS AND ADJUSTMENTS System Menu - Overview The EXLW/XLW PRIME has a built-in System Menu, which lets the user view System Settings and make adjustments. To start the System Menu, press the SYSTEM key (or set %SR3 to 1), which will display the Main Menu.

  • Page 28: System Menu - Navigation And Editing

    MAN1256-05-EN_EXLW_XLWP_UM System Menu – Navigation and Editing As mentioned above, the System Menu is started by pressing the System key on the EXLW/XLW PRIME. Next press ESC to exit the System Menu or use  and  to select an item and press Enter to display the item’s Sub-Menu.
  • Page 29 MAN1256-05-EN_EXLW_XLWP_UM Sub-Menus Sub-Menus CAN Ok? CAN ID: CAN Baud: 125KB Fkeys: Momentary SYS-Fn enable: MAC ID: 00:E0:C4:04:C7:35 ( Use ↑↓ to adjust ) 192.168.254.128 NetM: 255.255.255.0 GatW1 0.0.0.0 EXLW/XLW PRIME System Menu Map Dflt Pgm Port MJ1-232 MJ2 RS485 Bias Model: WXL1E6 MJ3 RS485 Bias...

  • Page 30: System Menu - Details

    MAN1256-05-EN_EXLW_XLWP_UM System Menu – Details The following sections describe each of the Sub-Menus in detail. Set Networks This sub menu allows setting for the CAN and Ethernet network to be viewed or changed. Yes= CAN connected to a CAN network and functioning properly CAN Ok? No= Not ready to communicate on CAN network CAN ID...

  • Page 31: View Status

    MAN1256-05-EN_EXLW_XLWP_UM View Status The View Status Sub-Menu displays up to 19 System Settings. Only the OCS Mode System Setting is editable. XW1yz= Model number of this EXLW/XLW PRIME OCS unit Model 1yz = indicates the installed I/O module 00 = no I/O module Idle = EXLW/XLW PRIME OCS is in Idle mode OCS Mode DoIO = EXLW/XLW PRIME OCS is in Do I/O mode...

  • Page 32: View Diags

    MAN1256-05-EN_EXLW_XLWP_UM View Diags The View Diags Sub-Menu displays up to 11 System Diagnostics, none of which are editable. The first two System Diagnostics are critical. If either of these indicate a Fault condition, the EXLW/XLW PRIME OCS will not enter or remain in Run mode, and the problem must be investigated and corrected.

  • Page 33: View Battery Status

    MAN1256-05-EN_EXLW_XLWP_UM View Battery Status The View Battery Status displays the following information. Waiting The charging system is waiting for voltages and temperatures to stabilize. Battery Charging The battery is charging. Battery Full Shows at the end of a charge cycle. Remains in this state until the battery is steadily discharging.
  • Page 34 MAN1256-05-EN_EXLW_XLWP_UM View I/O Slots The View I/O Slots Sub-Menu displays three System Settings, none of which may be edited. Internal to the EXLW/XLW PRIME OCS, there is a CPU board, and up to two installed modules. Model 0 has no installed I/O or COM modules. All other models have an I/O module and can have a user-installed COM module.

  • Page 35: View Protocols

    MAN1256-05-EN_EXLW_XLWP_UM View Protocols The View Protocols Sub-Menu displays two System Settings, neither of which may be edited. As mentioned in the Serial Communications chapter, Downloadable Serial Communication Protocols, both the MJ1/MJ2 (Port 1) and MJ3 (Port 2) serial ports support downloadable protocols.

  • Page 36: Set Fkeys Mode

    MAN1256-05-EN_EXLW_XLWP_UM Set Fkeys Mode The Set Fkeys Sub-Menu displays two System Settings, both of which may be edited. Momentary= %K1-5 bits go On & Off as F1-F5 are pressed & released Fkeys Toggle= %K1-5 bits toggle each time F1-F4 are pressed SYS_Fn Yes = Reset and all clear system functions enabled enable...

  • Page 37: Set Serial Ports

    MAN1256-05-EN_EXLW_XLWP_UM Set Serial Ports The Set Serial Ports Sub-Menu displays three System Settings, all of which may be edited, and one optional item. For the Dflt Pgm Port System setting, only MJ1-232 can be selected, unless a Modem (XMC) COM module is installed. MJ1-232= MJ1 RS232 port is the default programming port Dflt Pgm Port Modem= Modem COM module is the default programming port...
  • Page 38 MAN1256-05-EN_EXLW_XLWP_UM 5.10 Set Time/Date The following instructions are to set and display the real-time clock in the controller. More details can be found in the Help File in Cscape. Table 5.2 Clock and Time Setting Terms Coordinated Universal Time Abbreviated to UTC, Coordinated Universal Time is the (UTC) primary time standard by which the world regulates clocks and time.
  • Page 39 MAN1256-05-EN_EXLW_XLWP_UM To Set Time Zone: The Time Zone setting is an hourly offset from UTC time. If using the Time Zone setting, set it first, then set the local time. UTC time will be automatically set based on the time zone and local time settings. If using NTP: NTP utilizes UTC time, therefore when using NTP, the appropriate hourly offset from UTC time must entered into the time zone setting.

  • Page 40: Set Beeper

    MAN1256-05-EN_EXLW_XLWP_UM 5.10 Set Beeper The Set Beeper Sub-Menu displays one System Setting, which may be edited. (default) = Enables beeper Beeper enable (does NOT affect ladder access) No = Disables beeper November 10, 2021 40 | 201...

  • Page 41: Set Screen

    MAN1256-05-EN_EXLW_XLWP_UM 5.11 Set Screen The Set Screen Sub-Menu displays four System Settings, all of which may be edited. Yes = Enable screen saver Saver Enable (default) = Disable screen saver 5 - 1200 = Amount of time in minutes to expire with NO touch Timeout (min) activity before activating screen saver (black screen) (default)

  • Page 42: Removable Media

    MAN1256-05-EN_EXLW_XLWP_UM 5.12 Removable Media The Removable Media Sub-Menu displays the Removable Media Manager. Having selected Removable Media from the Main Menu, one of four Sub-Menu screens will appear: Media Directory No Card = No microSD card has been installed in the Memory slot Media Directory Initializing = microSD card is installed, but it is still initializing...

  • Page 43: Fail - Safe System

    MAN1256-05-EN_EXLW_XLWP_UM 5.13 Fail – Safe System The Fail-Safe System is a set of features that allow an application to continue running in the event of certain types of "soft" failures. These "soft" failures include: • Battery power loss • Battery-Backed Register RAM or Application Flash corruption due to, for example, an excessive EMI, Electromagnetic Interference, event.

  • Page 44: Autorun

    MAN1256-05-EN_EXLW_XLWP_UM 5.14 AutoRun “Enable AutoRun” displays the following options which can be selected: No = OCS will be in IDLE mode after AutoLoad or Automatic Restore. Enable AutoRun Yes = OCS will automatically be placed into RUN mode after AutoLoad or Automatic Restore. November 10, 2021 44 | 201...

  • Page 45: Autoload

    MAN1256-05-EN_EXLW_XLWP_UM 5.15 AutoLoad “Enable AutoLoad” displays the following options which can be selected: No = Does not load AUTOLOAD.PGM automatically when application program is absent or corrupted. Enable AutoLoad Yes = Loads AUTOLOAD.PGM file automatically from RM when application program is absent or corrupted. November 10, 2021 45 | 201...

  • Page 46: Clone Overview

    MAN1256-05-EN_EXLW_XLWP_UM 5.16 Clone Overview ‘Clone Unit’ feature allows the user to “clone” the OCS of the exact same model. This feature “clones” application program and unit settings stored in battery-backed RAM of an OCS into the RM (refer to Removable Media chapter for details on using RM).

  • Page 47: Load Clone

    MAN1256-05-EN_EXLW_XLWP_UM 5.17 Load Clone Selecting “Clone Unit” menu will open the following menu screen. Select “Load Clone”. NOTE: For security enabled files, Load clone asks for password validation before loading the application. November 10, 2021 47 | 201...

  • Page 48: License Details

    MAN1256-05-EN_EXLW_XLWP_UM 5.18 License Details License details page displays the information about the WebMI license. The information can also be viewed from Cscape using the following %SR registers: %SR209.3 WebMI server status %SR209.4 WebMI user logged in status %SR209.9 to SR209.16 Number of Users %SR218 Number of Webpages...

  • Page 49: Touch Calibration Screen

    MAN1256-05-EN_EXLW_XLWP_UM 5.19 Touch Calibration Screen The touch screen is calibrated at the factory and rarely needs modification. However, if actual touch locations do not appear to correspond with responding objects on the display, field adjustment is available. To access the field adjustable touch screen calibration dialog, press the far upper right corner of the touchscreen to bring out the function keys, then press and hold the SYSTEM key for longer than five (5) seconds and a menu with several advanced functions will appear.

  • Page 50: Chapter 6: Registers

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 6: REGISTERS Register Definitions When programming the EXLW/XLW PRIME OCS, data is stored in memory that is segmented into different types. This memory in the controller is referred to as registers. Different groups of registers are defined as either bits or words (16 bits). Multiple registers can usually be used to handle larger storage requirements.

  • Page 51: Useful %S And %Sr Registers

    MAN1256-05-EN_EXLW_XLWP_UM Useful %S and %SR registers Table 6.2 – Common %S Register Definitions Register Name Description FST_SCN Indicate First Scan NET_OK Network is OK T_10MS 10mS timebase T_100MS 100mS timebase T_1SEC 1 second timebase IO_OK I/O is OK ALW_ON Always ON ALW_OFF Always OFF PAUSING_SCN...
  • Page 52 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values %SR4.1 Self-Test Results – BIOS Error Read Only Read Only %SR4.2 Self-Test Results – Engine Error Read Only Read Only %SR4.3 Self-Test Results –...
  • Page 53 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values 2= Network optimized; 3= Network required and optimized LCD Display Contrast setting %SR32 0 to 255 Read Only Read/Write *Excludes RCC Units Function Key Toggle Mode 0= Momentary...
  • Page 54 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values F8= 8 F9= 9 F10 = 10 F11= 11 F12 = 12 Enter = 13 +/ - = 14 .
  • Page 55 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values WebMI License Details – WebMI user %SR101.4 logged in status Read Only Read Only *XLEe, XLTe, X2, X4, & X7 only WebMI License Details –...
  • Page 56 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values Indicates Backup of Registers has been %SR164.4 BCKUP_TAKN Read Only Read Only taken Enable AUTORUN – Sets “Enable %SR164.5 EN_AUTO_RN Read / Write Read / Write...
  • Page 57 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values 1=ON Screen Saver Enabled 0= Disabled %SR185 0 to 1 Read Only Read Only 1= Enabled NOTE: See %SR57.16 %SR186 Screen Saver Time in minutes (delay) 5 to 1200...
  • Page 58 MAN1256-05-EN_EXLW_XLWP_UM Table 6.3 – %SR Registers – Master %SR Table Program Display Default I/O Min-Max Register Description (Read/Write) (Read/Write) Name Values %SR199 Reserved %SR200 InitRD Version ( /100) Read Only Read Only Linux Kernel version: ASCII, 10 %SR201-205 Read Only Read Only characters %SR206-...

  • Page 59: Register Map For Exlw/Xlw Prime Ocs I/O

    MAN1256-05-EN_EXLW_XLWP_UM Register Map for EXLW/XLW PRIME OCS I/O Table 6.4 – I/O Register Map Description Registers no I/O 102 I/O 103 I/O 104 I/O 105 I/O 106 I/O %I1-%I12 Unused Digital Inputs %I13-%I16 Unused Reserved Digital Inputs Reserved %I17-%I24 Unused Reserved Digital Inputs Reserved...

  • Page 60: Resource Limits

    MAN1256-05-EN_EXLW_XLWP_UM Table 6.5 – PWM Function Registers Map Register Stepper %AQ1 HSC1 Start Frequency PWM1 Duty Cycle (32-bit) %AQ2 Preset Value Run Frequency %AQ3 HSC2 Accel Count PWM2 Duty Cycle (32-bit) %AQ4 Preset Value (32-bit) %AQ5 PWM Prescale Run Count %AQ6 (32-bit) (32-bit)

  • Page 61: Chapter 7: Cscape Configuration

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 7: CSCAPE CONFIGURATION Overview EXLW/XLW PRIME OCS hardware is programmed with a Windows based PC application called Cscape. This application can be used to program, configure, monitor and debug all aspects of the EXLW/XLW PRIME OCS unit. Please see the on-line help provided with Cscape for additional details.

  • Page 62: Establishing Communications

    MAN1256-05-EN_EXLW_XLWP_UM Establishing Communications The EXLW/XLW PRIME OCS can communicate with Cscape using USB to USB, USB to serial adapters, serial port communications via MJ1 Port and MJ3 Port, Ethernet (with an Ethernet adapter board), onboard Ethernet Port, CAN (CsCAN), or modems. If a direct USB connection is to be used, connect the Mini-USB port on the OCS (only on select models) to an open USB port on the PC.
  • Page 63 MAN1256-05-EN_EXLW_XLWP_UM The PC will detect a new device has been plugged into the USB port. Now that the EXLW/XLW PRIME is plugged in, go to Cscape → Controller → Connection Wizard. If you are just opening Cscape, Connection Wizard usually opens by default. Select USB and click Next >>.
  • Page 64 MAN1256-05-EN_EXLW_XLWP_UM If the Connection Wizard dialog does not open, go to the Cscape menu Controller → Connection Wizard, choose your connection method. If you’re connecting for the first time, we suggest connecting via USB. Figure 7.3– Cscape Connection Wizard Screenshots If Controller USB COM Port is not present in the dropdown list, the Windows operating system has not yet recognized the OCS as an installed device.
  • Page 65 MAN1256-05-EN_EXLW_XLWP_UM An alternate way to select the COM setting is to go to Cscape → Tools → Application Settings →Communication → Configure and choose connection method in Add Target. Figure 7.4 – Cscape: Alternative Connection Method Screenshot Figure 7.5 – Add Target Screenshot in Cscape NOTE: The following fields, Target Name, Connection Medium, Connected Device, and Connection Settings, need to be filled for communication configuration if Cscape Connection Wizard was not used.
  • Page 66 NOTE: Cscape will do necessary initialization for the selected internal modem. Select this option to communicate over USB. Now Horner devices and Horner USB to serial converters are recognized and can be specifically selected.
  • Page 67 MAN1256-05-EN_EXLW_XLWP_UM If communication is established, the target indicator will show the mode of the controller Target: yy(R) as shown in the status section above in this chapter, section Cscape Status Bar. When connected directly to the controller to which Cscape communications are required, the Local ID and the Target ID should match.
  • Page 68 MAN1256-05-EN_EXLW_XLWP_UM 7.3.1 Communicating via MJ1 Serial Port and MJ3 Port Start by configuring Cscape to use the correct communications port. This can be done using the Tools → Options → Communication Port dialog in Cscape. Next, connect the PC’s serial port to the port labeled MJ1 on the EXLW/XLW PRIME. If using MJ3, then the Default Programming port needs to be set in the controller System Menu.
  • Page 69 MAN1256-05-EN_EXLW_XLWP_UM 7.3.2 Communicating via On Board Ethernet Port From Cscape go to Controller → Hardware Configure and do auto configuration for the connected controller, Click on Config of Ethernet →Module Setup. The IP address, Net Mask, and Gateway of the controller may be temporarily set from the System Menu under the Set Networks menu item.

  • Page 70: Configuration

    MAN1256-05-EN_EXLW_XLWP_UM Configuration An overview of configuration: Start the configuration by selecting the Controller → Hardware Configuration menu item. 2. If the EXLW/XLW PRIME OCS is connected to the PC press the Auto Config System button to automatically detect the Base model, I/O and any communication options. 3.
  • Page 71 MAN1256-05-EN_EXLW_XLWP_UM To access the I/O Setup Screen, select Config from the Hardware Configuration →Local I/O dialog. Then select the Module Setup tab, see screenshot below. November 10, 2021 71 | 201...

  • Page 72: Digital / Hsc Input Configuration

    MAN1256-05-EN_EXLW_XLWP_UM Digital / HSC Input Configuration The following figure illustrates the Digital → HSC Input Configuration dialog. Figure 7.7 – Digital / HSC Input Configuration Dialog The Active mode group box allows the user to select if inputs are active high (Positive logic) or active low (Negative logic).

  • Page 73: Digital / Pwm Output Configuration

    MAN1256-05-EN_EXLW_XLWP_UM Digital / PWM Output Configuration The following figure illustrates the Digital → PWM Output Configuration dialog. Figure 7.8 – Digital / PWM Output Configuration Dialog The Q1 and Q2 group boxes allow the user to specify the operation of the multi-function outputs. The PWM State On Controller Stop group box contains items that allow the user to specify how the PWM outputs behave when the controller is stopped.

  • Page 74: Analog Input Configuration

    MAN1256-05-EN_EXLW_XLWP_UM Analog Input Configuration The following figure illustrates the Analog Input Configuration dialog. Figure 7.9 – Analog Input Configuration Dialog The Channel x drop down windows allow the user to specify the mode for each analog input to operate. The Channel x drop down windows are enabled/disabled according to which model is being configured.

  • Page 75: Analog Output Configuration

    MAN1256-05-EN_EXLW_XLWP_UM Analog Output Configuration The following figure illustrates the Analog Output Configuration dialog. Figure 7.10 – Analog Output Configuration Dialog The Output value on Stop group box contains items that allow the user to specify how the analog output channels behave when the controller is stopped. The outputs can either hold their value or default to a value when the controller is stopped.

  • Page 76: Chapter 8: General I/O

    NOTE: Each EXLW/XLW PRIME OCS unit is sent with a datasheet in the box. The datasheet is the first document to refer to for model-specific information related to EXLW/XLW PRIME OCS models such as pin-outs, jumper settings, and other key installation information. Visit the Horner websites to obtain datasheets, user documentation, and updates. North America https://hornerautomation.com Europe http://www.hornerautomation.eu...
  • Page 77 MAN1256-05-EN_EXLW_XLWP_UM Figure 8.2 – EXLW/XLW PRIME I/O Cover Removed (sample I/O board) Once the back is removed the jumper selection can be changed. The jumper settings are documented on each data sheet using a diagram such as Figure 8.3 below and a description of the jumper settings.

  • Page 78: Model And I/O Overview

    MAN1256-05-EN_EXLW_XLWP_UM Model and I/O Overview Table 8.1 – I/O and Model Overview EXLW/XLW mA/V mA/V mA/V PRIME DC In Relays HS In RTD/TC Models Model 0 Model 2 Model 3 Model 4 Model 5 Model 6 Table 8.1 shows the different types of I/O included with the various EXLW/XLW PRIME OCS models.

  • Page 79: Solid-State Digital Outputs

    MAN1256-05-EN_EXLW_XLWP_UM Solid-State Digital Outputs Solid-state digital outputs are generally used to activate lamps, low voltage solenoids, relays, and other low voltage and low current devices. NOTE: The digital outputs used on the EXLW/XLW PRIME OCS are “sourcing” outputs. This means the output applies a positive voltage to the output pin when turned ON.

  • Page 80: Relay Outputs

    MAN1256-05-EN_EXLW_XLWP_UM Relay Outputs Relay outputs are designed to switch loads that typically have high voltage or current requirements or require the isolation that relays provide. NOTE: The design of the EXLW/XLW PRIME OCS does not require external coil power for the relays to function.

  • Page 81: Digital Inputs

    MAN1256-05-EN_EXLW_XLWP_UM Protection for Inductive Loads Inductive loads can cause reverse currents when they shut off that can shorten the life of relay contacts. Some protective measures need to be determined by an engineer. If you have questions on protection from inductive load, contact Technical Support. Details on devices that may protect outputs can be found in MAN0962.

  • Page 82: Analog Inputs

    MAN1256-05-EN_EXLW_XLWP_UM Analog Inputs NOTE: See the data sheet for the EXLW/XLW PRIME OCS model being used for jumper settings. Refer to the Cscape Configuration chapter for more details. The analog inputs on the EXLW/XLW PRIME OCS allow voltage or current measurement from a variety of devices.

  • Page 83: Universal Analog Inputs Model 6 Universal Analog Inputs

    Universal Analog Inputs Model 6 Universal Analog Inputs The Universal Analog Inputs on the Model 6 IO board are unique from other Horner X-series input/output cards in that they are configurable through the module configuration instead of having to change jumper settings in order to setup the input type. To configure the Universal Analog input type: 1) Select Analog In to access the Analog Input Configuration menu.

  • Page 84: Analog Outputs

    MAN1256-05-EN_EXLW_XLWP_UM 3) Ensure the proper wiring is used for each of the 3 pins A , B, and C on the Universal Analog Inputs as seen in the reference image below NOTE: Depending on the transmitter, isolated loop power may be required. 8.10 Analog Outputs NOTE: Refer to the datasheet for EXLW/XLW PRIME OCS model being used for details on jumper settings.

  • Page 85: Chapter 9: High Speed I/O

    The EXLW/XLW PRIME ships with two high- speed counters, but a customer can contact Horner Technical Support to receive a file that will configure the unit to have four. These modes are not supported simultaneously. Two counter mode supports Quadrature mode and two stepper outputs, while four counter mode does not support Quadrature mode and supports only one stepper output.

  • Page 86: Glossary

    MAN1256-05-EN_EXLW_XLWP_UM Glossary Table 9.1 – Glossary of High Speed I/O Terms Register used to accumulate or store up a sum or count of many items or Accumulator events. A special function to zero out the value in a specific register. (Not used with Clear Frequency or Period Measurement.) Disable...

  • Page 87: High Speed Counter (Hsc) Functions

    MAN1256-05-EN_EXLW_XLWP_UM High Speed Counter (HSC) Functions The EXLW/XLW PRIME supports two very high speed, configurable counters. There are four dedicated inputs that can be configured to a number of different options. Each of the two counters can run in one of five modes. Those modes are Totalizer, Frequency Counter, Pulse Width Measurement, Period Measurement, and Quadrature measurement.
  • Page 88 MAN1256-05-EN_EXLW_XLWP_UM Rising Edge Signal Falling Edge Signal NOTE: Counter triggers off the rising edge of the signal. Three different options are available to reset the current count. They are: • Configured reset value Counts per When configuring the Totalize function, a value may be specified under the column.

  • Page 89: Pulse Width Measurement

    MAN1256-05-EN_EXLW_XLWP_UM Pulse Width Measurement In Pulse Width Measurement mode, the high-speed input can measure the width of a pulse stream in one of two modes and provides a continuous indication of the last sampled value. In this mode the Disable and Latch special functions are allowed. Refer to the HSC Glossary more details.

  • Page 90: Period Measurement

    MAN1256-05-EN_EXLW_XLWP_UM Period Measurement In period measurement mode, the high-speed input can measure the period of a pulse stream in one of two modes and provides a continuous indication of the last sampled value. In this mode the Disable and Latch special functions are allowed. Refer to the HSC Glossary for more details.

  • Page 91: Quadrature

    MAN1256-05-EN_EXLW_XLWP_UM Quadrature Quadrature mode uses two HSC inputs, any of the four HSC inputs can be assigned for this purpose. Quadrature mode works much like the totalizer except the accumulator will automatically increment or decrement based on the rotation phase of the two inputs. See the following example for more details.

  • Page 92: Register Match

    MAN1256-05-EN_EXLW_XLWP_UM Register Match Totalizer & Quadrature counter modes support a register match function. When the accumulator value matches either the Match 1 or Match 2 value configured in the corresponding %AQ registers, a high-speed output can Turn On, Turn Off, or Toggle. An internal %I register mirrors the output state whether the high-speed output is configured or not.

  • Page 93: Hsc Functions

    MAN1256-05-EN_EXLW_XLWP_UM 9.10 HSC Functions The high-speed input on the EXLW/XLW PRIME contains many optional tasks, all of which can be disabled, or set to an internal pre-assigned register (Assigned %Q) or to one of the external High-speed inputs (External Input #1, 2, 3 or 4). Also, they can be set as an “overflow interrupt”...

  • Page 94: Status Bits

    MAN1256-05-EN_EXLW_XLWP_UM 9.11 Status Bits There are three status bits (%I registers for each high-speed counter): Overflow Flag: This status bit turns high when the Accumulator “overflows”, it moves from 4,294,967,295 (-1 if Signed) to 0, this bit can be reset with the “Output Reset Bit”, see table 11.4 Underflow Flag: This status bit turns high when the Accumulator “underflows”, it moves from 0 to 4,294,967,295 (-1 if Signed), this bit can also be reset with the “Output Reset Bit”.

  • Page 95: Hsc Functions Register Map

    MAN1256-05-EN_EXLW_XLWP_UM 9.12 HSC Functions Register Map The register assignments for the high speed I/O can be moved via a setting in Cscape. The values shown are the DEFAULT values and may not match the same starting point as the values shown below.
  • Page 96 MAN1256-05-EN_EXLW_XLWP_UM NOTE: Four Count Mode requires FPGA update. Table 9.4 – HSC Functions Register Map for 4 HSC Configuration Register Frequency Pulse Totalize %AI401-402 Accumulator - Counter 1 %AI403-404 Latch Value – Counter 1 %AI405-406 Accumulator – Counter 2 %AI407-408 Latch Value –...
  • Page 97 MAN1256-05-EN_EXLW_XLWP_UM %Q1651 Clear – Counter 4 %Q1652 Disable – Counter 4 %Q1653 Direction – C4 %Q1654 Output Reset – Counter 4 %Q1655 Preload Disable – Counter 4 %Q1656 Latch Disable – Counter 4 %Q1657-1664 Reserved %I1601 Overflow Flag – Counter 1 %I1602 Underflow Flag –...

  • Page 98: High Speed Output Functions

    MAN1256-05-EN_EXLW_XLWP_UM 9.13 High Speed Output Functions On units that support High Speed Output functions, two dedicated outputs are available that can be configured for one of four modes of operation. Those modes are Normal, PWM, HSC Match and Stepper. 9.13.1 Normal When either Q1 or Q2 is configured for Normal operation, the digital output registers %Q1 and %Q2 drives that respective output.
  • Page 99 MAN1256-05-EN_EXLW_XLWP_UM At controller power-up or during a download, the PWM output is maintained at zero until both the Frequency and the Duty cycle are loaded with non-zero values. When the controller is placed in stop mode, the state of the PWM outputs is dependent on the PWM State on Controller Stop configuration.
  • Page 100 MAN1256-05-EN_EXLW_XLWP_UM 9.13.4 High Speed Counter Match When either Q1 or Q2 is configured for HSC Output operation, their output state is based on a comparison between the counter accumulator and match registers. Refer to the Functions section for more details. 9.13.5 Stepper Function The EXLW/XLW PRIME supports two stepper functions, one on each high-speed output when in two counter mode.
  • Page 101 MAN1256-05-EN_EXLW_XLWP_UM The stepper provides two Boolean registers to provide stepper status: A high indication on this register indicates the stepper sequence can Ready/Done be started (i.e. not currently busy) and also when the move is completed. A high indication on this register indicates that one of the analog parameters specified above is invalid or the stepper action was Error aborted before the operation was complete.

  • Page 102: High-Speed Output Functions Register Map

    MAN1256-05-EN_EXLW_XLWP_UM 9.14 High-Speed Output Functions Register Map The register assignments for the high speed I/O can be moved via a setting in Cscape. The values shown are the DEFAULT values and may not match the same starting point as the values shown below.

  • Page 103: Pwm Examples

    MAN1256-05-EN_EXLW_XLWP_UM 9.15 PWM Examples Example 1 Duty Cycle Frequency To get a 50% Duty Cycle @ Set %AQ421-422 = 16,000 Set %AQ423-424 = 10,000 10kHz waveform on PWM1: Example 2 Duty Cycle Frequency Set %AQ421-422 = 16,000 To get a 50% Duty Cycle on Set %AQ423-424 = 1,000 PW1 and 90 % Duty Cycle on Set %AQ431-432 = 28,800...

  • Page 104: Stp Examples

    MAN1256-05-EN_EXLW_XLWP_UM 9.16 STP Examples Example 1 Start Accel Count Run Count Decel Count Frequency Frequency 10,000,000 Set %AQ423- Set %AQ425- Set %AQ427-8 steps Set %AQ421 Set %AQ422 4 = 1,000,000 6 = 8,000,000 = 1,0000,000 control = 2500Hz = 5000Hz (Steps) (Steps) (Steps)

  • Page 105: Hsc I/O Filtering

    MAN1256-05-EN_EXLW_XLWP_UM 9.17 HSC I/O Filtering This feature is used to enable digital Filter for HSC Inputs. Selecting Digital In/HSC configuration opens up the following dialog where in HSC I/O Filtering is available. Input signal is filtered based on the filter frequency and Number of samples selected. User has to select Filter Frequency and Number of samples based on the frequency of the Input signal.
  • Page 106 MAN1256-05-EN_EXLW_XLWP_UM The state (high or low) of the high-speed input is sampled with every rising input edge of the filter frequency. The rising edges of the filter frequency are totaled in a sample counter, and when that total equals the number of samples configured, the sample counter is reset. If the high-speed input state did not change by the time of the sample counter reset, that state, high or low, is passed on to the high-speed accumulator.
  • Page 107 MAN1256-05-EN_EXLW_XLWP_UM Input signal before filtering Input signal after filtering This delay will be 4μs. November 10, 2021 107 | 201...

  • Page 108: Chapter 10: Serial Communications

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 10: SERIAL COMMUNICATIONS 10.1 Overview All EXLW/XLW PRIME OCS models provide two independent serial ports, on the first 8-pin modular RJ45 connector, which is labeled MJ1/MJ2. The MJ1 serial port is RS232 while the MJ2 port is RS485. By default, MJ1 can be connected to the COM port of a PC running Cscape, for OCS programming.

  • Page 109: Rs485 Termination

    MAN1256-05-EN_EXLW_XLWP_UM Figure 10.1 – Wiring & Dip Switches 10.4 RS485 Termination Proper RS485 termination minimizes signal reflections and improves reliability. Both the MJ2 and MJ3 serial ports allow an internal termination resistor to be placed across pins 1 and 2 by DIP Switch Setting. Only the two devices physically located at the endpoints of the RS485 network should be terminated.

  • Page 110: Cscape Programming Via Serial Port

    MAN1256-05-EN_EXLW_XLWP_UM 10.6 Cscape Programming via Serial Port The EXLW/XLW PRIME OCS MJ1 and MJ3 serial ports support CsCAN Programming Protocol. If a PC COM port is connected to the EXLW/XLW PRIME OCS MJ1 or MJ3 serial port, Cscape can access the EXLW/XLW PRIME OCS for programming and monitoring. Programming can also be done via the CAN port, USB A port, or Ethernet.

  • Page 111: Chapter 11: Can Communications

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 11: CAN Communications NOTE: For additional CAN information, refer to the CAN Networks manual (MAN0799) on the Horner website. 11.1 Overview All EXLW/XLW PRIME OCS models provide A CAN network port, which is implemented with 5- pin connectors. The CAN port allows the EXLW/XLW PRIME OCS to exchange global data with other OCS/RCS controllers and to access remote Network I/O devices (SmartStix, Smart Blocks and Smart Rail Modules).

  • Page 112: Cscape Programming Via Can

    MAN1256-05-EN_EXLW_XLWP_UM 11.4 Cscape Programming via CAN The CAN port supports CsCAN Programming Protocol. If a PC has a CAN interface installed (via PCI card or USB), and the PC CAN port is connected to the EXLW/XLW PRIME OCS CAN port, Cscape can access the EXLW/XLW PRIME OCS for programming and monitoring. In addition, the EXLW/XLW PRIME OCS supports single-point-programming of all EXLW/XLW PRIME OCS and other OCS/RCS devices that are connected to the CAN port network.

  • Page 113: Chapter 12: Etherenet Communication

    Ethernet Global Data Data) SRTP Slave (90-30 Service Request Transfer Protocol Service Request) CsCAN TCP Server Horner APG CsCAN over Ethernet (for Cscape to OCS programming) Modbus Slave Modbus over Ethernet Ethernet / IP ODVA CIP over Ethernet FTP (File Server)

  • Page 114: Ethernet System Requirements

    MAN1256-05-EN_EXLW_XLWP_UM 12.3 Ethernet System Requirements Full Ethernet functionality requires: PC running Cscape Programming Software Version 9.3 SP6 or later (for configuration). EXLW/XLW PRIME controller with onboard Ethernet port. 12.4 Ethernet Module Specifications Table 12.2 – Ethernet Module Specifications 10 BaseT Ethernet (10Mbps) Speeds 100 BaseTx Fast Ethernet (100Mbps) Modes...

  • Page 115: Ethernet Module Configuration

    MAN1256-05-EN_EXLW_XLWP_UM 12.5 Ethernet Module Configuration NOTE: The following configuration is required for all applications regardless of the protocols used. Additional configuration procedures must be performed for each protocol used. To configure the Ethernet Module, use Cscape Programming Software to perform the following steps: On the main Cscape screen, select the Controller →...
  • Page 116 MAN1256-05-EN_EXLW_XLWP_UM Click the Config button to the right of LAN1, revealing the Ethernet Module Configuration dialog as shown in Figure 12.2. Figure 12.2 – Ethernet Module Configuration November 10, 2021 116 | 201...
  • Page 117 MAN1256-05-EN_EXLW_XLWP_UM Configure the Ethernet Module parameters as follows: IP Address: Enter the static IP Address for the Ethernet Module being configured. NOTE: IP Addresses are entered as four numbers, each ranging from 0 to 255. These four numbers are called octets and they are always separated by decimal points. Net Mask: Enter the Net Mask (sometimes called Subnet Mask) being used by all nodes on the local network.
  • Page 118 MAN1256-05-EN_EXLW_XLWP_UM Get Settings From: “Get settings from” allows the programmer to either configure the IP Address, Net Mask, or Gateway for 2 functions: Configuration or Register. Configuration – The configuration for the IP Address, Net Mask, or the Gateway will be assigned using the value in the Default Settings in this window.

  • Page 119: Ethernet Configuration - Ip Parameters

    MAN1256-05-EN_EXLW_XLWP_UM 12.6 Ethernet Configuration – IP Parameters For primary operation, the IP address, Net Mask, and Gateway should be set in the LAN config of the Cscape Hardware Configuration. There are options to get IP parameters from the LAN Config or to get parameters from registers. It is possible to set the Ethernet IP parameters from the OCS System Menu, but only as a temporary measure.

  • Page 120: Chapter 13: Downloadable Communication Protocols

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 13: DOWNLOADABLE COMMUNICATION PROTOCOLS 13.1 Overview Through loadable protocol device drivers, certain models of the OCS family can provide the ability to exchange data with remote devices such as variable-frequency drives, PLCs, and remote I/O devices. This feature greatly expands the OCS ’s control capability with negligible effect on the OCS ’s ladder scan time.
  • Page 121 (automatic) or controlled from ladder logic (manual) once a complex connection is programmatically created (i.e., dialup modem). The specific transaction-scanning mode is selected from the Network Config menu. The following Horner Automation websites offer OCS Protocol Software Downloads. North America: http://hornerautomation.com/support-files/ Europe: https://www.hornerautomation.eu/product-category/software/configuration-...

  • Page 122: Protocol Config

    MAN1256-05-EN_EXLW_XLWP_UM 13.2 Protocol Config After opening Cscape, choose Program → Protocol Config, and select the port drop-down box to select a protocol device driver. All protocol device drivers currently loaded in Cscape are displayed in the dropdown selection. Some OCS models can be limited in the number of ports or number of protocol device drivers that can be selected.

  • Page 123: Network Configuration

    MAN1256-05-EN_EXLW_XLWP_UM 13.3 Network Configuration Network Configuration provides the required parameters to configure the network. Each protocol is different and may not require all the Network Config field. Please refer to the table below for the options in the Network Config field. November 10, 2021 123 | 201...
  • Page 124 MAN1256-05-EN_EXLW_XLWP_UM Table 13.1 – Network Protocols Baud Rate, Data Bits, Stop These field define the bit level transfer over the serial port. Bits, Parity None – No handshake lines are used Handshake Multidrop Full – Rx remains active while Tx is occurring. Multidrop Half –...

  • Page 125: Device List And Device Configuration

    MAN1256-05-EN_EXLW_XLWP_UM 13.4 Device List and Device Configuration Device List The Device List is reached from the Device button on the Protocol Config screen and provides a list of the configured devices on the Network. Devices must be created and exist in this list before corresponding Scan List entries can be created for this device.

  • Page 126: Scan List

    MAN1256-05-EN_EXLW_XLWP_UM 13.5 Scan List This can be accessed from the Scan List button on the Protocol Config screen or the Mapping button on the Device List screen and provides a Scan List of the Data Mapping entries. To transfer data between the OCS and remote target, a Scan List must be created that defines each transaction.

  • Page 127: Data Mapping Configuration (Scan List Entry)

    MAN1256-05-EN_EXLW_XLWP_UM 13.6 Data Mapping Configuration (Scan List Entry) Update Type This field specifies the direction and what triggers the transfer of data between the OCS and target device for a mapping entry. Polled Read On every transaction scan, a read-only target device register(s) transaction occurs. Polled Read/Write On every transaction scan, a read target device register transaction occurs unless a local register value has changed.
  • Page 128 MAN1256-05-EN_EXLW_XLWP_UM Polled Read/Write/Init On every transaction scan, a read target device register transaction occurs unless a local register value has changed. The write transaction only updates those local registers that have changed in value. If several non-consecutive local registers (contained in a single mapping entry) change value between transaction scans, it takes several consecutive scans to write each changed register.

  • Page 129: Chapter 14: User Interface

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 14: USER INTERFACE 14.1 Overview This chapter presents the user interface (or operator view) of the EXLW/XLW PRIME and some of the model specific characteristics of the EXLW/XLW PRIME as compared to the rest of the OCS line. This chapter does NOT cover building screens or using the Cscape graphics editor. For instructions on creating screens and using the graphics editor, refer to the Cscape help file [Editing Graphics Based OCS Screens].

  • Page 130: Displaying And Entering Data

    MAN1256-05-EN_EXLW_XLWP_UM 14.2 Displaying and Entering Data Figure 14.1 – Example Screen Multiple objects are provided for displaying data such as virtual panel lights, push buttons, numeric value displays, bar graphs, meters, graphs and animated bitmaps. On the EXLW/XLW PRIME, these graphical objects (through ladder manipulation of attribute bits) can change color, flash, or change visibility to attract operator attention.

  • Page 131: Alpha-Numeric Keypad

    MAN1256-05-EN_EXLW_XLWP_UM 14.3 Alpha-numeric Keypad To allow entry of a specific number or text, several of the input objects invoke a pop-up alpha- numeric keypad when the object is touched. An example of the alpha-numeric keypad invoked from a numeric input object is shown in Figure 14.2. Once invoked, the operator may touch the appropriate keys to enter a specific value.
  • Page 132 MAN1256-05-EN_EXLW_XLWP_UM Enter Once the desired value is entered, pressing the key moves that value into the object (and the corresponding OCS register) and the alpha-numeric keypad disappears. Alternately, Enter pressing the key any time before the key cancels the operation, leaves the objects current value unchanged, and the alpha-numeric keypad disappears.

  • Page 133: Screen Navigation

    MAN1256-05-EN_EXLW_XLWP_UM 14.4 Screen Navigation To allow the operator to change screens, a screen jump object is generally used. This object may be visually represented as a 3-D button (responding to touch) or remain invisible and logically tied to an OCS register. An optional system ICON may be configured for display along with the legend, which aids in identifying the object as one that causes a screen change, shown below).

  • Page 134: Ladder Based Screen Navigation

    MAN1256-05-EN_EXLW_XLWP_UM 14.5 Ladder Based Screen Navigation Ladder logic can use several techniques to control screen navigation. Coils can be tied to %D registers to make them screen coils. These coils have two modes: switch and alarm. If the ladder program energizes an alarm display coil, the screen associated with this coil is displayed and overrides the normal user screens.

  • Page 135: Beeper Acknowledgement

    MAN1256-05-EN_EXLW_XLWP_UM 14.6 Beeper Acknowledgement The EXLW/XLW PRIME contains an internal beeper that provides an audible acknowledgment when an operator touches a graphic object that accepts touch input. When the graphic object is enabled, a short 5ms tone is emitted. When the graphic object is disabled, a longer 100ms tone is emitted to enounce that graphical object is not currently accepting the touch input.

  • Page 136: Alarms

    MAN1256-05-EN_EXLW_XLWP_UM 14.8 Alarms Alarm presentation to the operator is highly configurable and beyond the scope of this document to describe fully. For more information refer to the graphics editor help file. This section presents a typical configuration thereby providing an introductory description on what the operator should expect.
  • Page 137 MAN1256-05-EN_EXLW_XLWP_UM Alarm Viewer To view, acknowledge and/or clear alarms, the operator must access the alarm viewer. This is accomplished by touching an (enabled) alarm object. When accessed, the alarm viewer is displayed as pop-up alarm viewer dialog similar to that shown in Figure 14.6. Figure 14.6 –...

  • Page 138: Removable Media

    MAN1256-05-EN_EXLW_XLWP_UM 14.9 Removable Media The removable media object is generally used to inform the operator on the current state of the removable media device and allow access to its file structure. The removable media object is displayed as a button that changes colors to indicate the current state of the removable media device.
  • Page 139 MAN1256-05-EN_EXLW_XLWP_UM (Enter) button (if enabled) performs certain operations based on the selected file’s type: change display to parent directory <DIR> change display to child directory bmp, jpeg display bitmap (if compatible format) load application (if compatible model and version) Alternately, the Enter button can be configured to simply load the ASCII representation of the file path (including the file name) to a group of OCS registers.

  • Page 140: Screen Saver

    MAN1256-05-EN_EXLW_XLWP_UM 14.10 Screen Saver The EXLW/XLW PRIME screen backlight life is typically five (5) years when in continuous use. If the application does not require interaction with the EXLW/XLW PRIME for long periods of time, the backlight life can be extended by using the screen saver function. When enabled through the System Menu, the backlight is shut off (screen goes black) after a specified time of no touch activity on the screen.

  • Page 141: Touch Screen Pressure

    With a unique change to the touch monitoring firmware user can measure the pressure being exerted on the touch screen. This feature has been added in some Horner XL series controllers. This allows the OCS programmer to be notified of the touch pressure and it can configure the pressure required to accept a touch event.
  • Page 142 MAN1256-05-EN_EXLW_XLWP_UM There are two system registers that provide this touch feature: %SR9 (I/O Name - TCH_PRESSURE) Records the highest pressure level of the last touch on the screen that exceeds the threshold value set in %SR10. This is a range of 0 to 3000. Zero (0) indicates no pressure and 3000 is the maximum amount of pressure that can be measured.

  • Page 143: Chapter 15: Video Object For Exlw/Xlw Prime

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 15: VIDEO OBJECT for EXLW/XLW PRIME 15.1 Video Object Overview The Video Object feature allows two options for video type: Stream and Playback. The Video Object trigger is used to start, stop, and pause video, and the System Register provides the status of the video object, which supports various resolutions and frames per second.

  • Page 144: Opening Video Object In Cscape

    MAN1256-05-EN_EXLW_XLWP_UM 15.2 Opening Video Object in Cscape NOTE: Video Object requires Firmware 14.03 or newer to use with the EXLW/XLW PRIME devices. In Cscape, select the EXLW/XLW PRIME and model number by selecting Controller → Hardware Configuration from the toolbar. Open the Graphics Editor by selecting the “T”...
  • Page 145 MAN1256-05-EN_EXLW_XLWP_UM November 10, 2021 145 | 201...
  • Page 146 MAN1256-05-EN_EXLW_XLWP_UM Then double click on the icon in the middle to open the Video Properties dialog. November 10, 2021 146 | 201...

  • Page 147: Video Properties: Video Type

    MAN1256-05-EN_EXLW_XLWP_UM 15.3 Video Properties: Video Type Figure 15.1 – Configuring Video Type There are two options for video type: Stream and Playback Stream – This option can be selected to view live video from a web cam. Four channels are supported through the USB hub.

  • Page 148: Video Properties: Control

    MAN1256-05-EN_EXLW_XLWP_UM 15.4 Video Properties: Control Figure 15.2 – Configuring Control Trigger The Video Properties: The video control trigger is used to start, stop and pause video. Video trigger is done by bit level addressing. The trigger reserves eight (8) bits and uses the first two (2) bits.

  • Page 149: Configuring Display Properties

    MAN1256-05-EN_EXLW_XLWP_UM 15.5 Configuring Display Properties Figure 15.3 – Configuring Display Properties Resolution Options 320x240 (QVGA) Frames per Seconds 10, 15, 20, 24, 30 & MAX_FPS 15.6 Video Object Performance 1. When Video Object is active, navigating to System Menu or any popup window, causes Video Object to be inactive.

  • Page 150: Chapter 16: Removable Media

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 16: REMOVABLE MEDIA 16.1 Overview All EXLW/XLW PRIME OCS models provide a Removable Media slot, labeled Memory Card, which supports standard microSD Flash memory cards. MicroSD cards can be used to save and load applications, to capture graphics screens and to log data for later retrieval. Figure 16.1 –...

  • Page 151: File System For Microsd Cards

    MAN1256-05-EN_EXLW_XLWP_UM 16.3 File System for microSD cards The microSD Memory slot uses the PC-compatible FAT32 File System. This means that a PC, with a microSD-compatible card reader, can read files that have been written by the EXLW/XLW PRIME OCS and can write files that can be read by the EXLW/XLW PRIME OCS. However, the EXLW/XLW PRIME OCS does not support long filenames, but instead implements the 8.3 filename format.

  • Page 152: Using Removable Media To Log Data

    MAN1256-05-EN_EXLW_XLWP_UM 16.5 Using Removable Media to Log Data Using Read and Write Removable Media function blocks, an application ladder program can read and write EXLW/XLW PRIME OCS register data in the form of comma-delimited files, with a .CSV extension. These files are compatible with standard database and spreadsheet PC programs.

  • Page 153: Using Removable Media To View And Capture Screens

    MAN1256-05-EN_EXLW_XLWP_UM 16.7 Using Removable Media to View and Capture Screens The EXLW/XLW PRIME OCS File System uses bitmap files with the .BMP extension or JPEG files with the .JPG extension to store EXLW/XLW PRIME OCS graphic screen captures. To view a captured EXLW/XLW PRIME OCS screen, use the Removable Media Manager to find and highlight the desired .BMP or .JPG file, and then press Enter.

  • Page 154: Removable Media (Rm) Function Blocks In Cscape

    MAN1256-05-EN_EXLW_XLWP_UM 16.9 Removable Media (RM) Function Blocks in Cscape NOTE: For detailed information regarding RM function blocks and parameters, refer to the Help File in Cscape Software. Refer ‘USB Flash Media support for RM Functions’ for USB flash drive access details. The following RM functional blocks are available in Cscape Software.

  • Page 155: Removable Media (Rm) Features-Additional Configuration

    MAN1256-05-EN_EXLW_XLWP_UM 16.12 Removable Media (RM) Features—Additional Configuration a. Alarms—Alarm data can be logged to a .CSV file stored on Removable Media. b. Screen Capture—The screen capture function allows a bitmap or jpeg image of the displayed OCS screen to be written to the Removable Media card. c.

  • Page 156: System Registers Used With Rm

    MAN1256-05-EN_EXLW_XLWP_UM 16.14 System Registers used with RM %SR174 Removable Write a 1 to %SR174 to prohibit read/write access to the Media Protect removable media card. Write a zero (0) to allow access. %SR175 Status This shows the current status of the RM interface %SR176 Free Space This 32-bit register shows the free space on the RM card in bytes %SR178 Card...

  • Page 157: Chapter 17: Clone Unit

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 17: CLONE UNIT 17.1 Overview ‘Clone Unit’ feature allows the user to “clone” the OCS of the exact same model. This feature “clones” application program and unit settings stored in battery- backed RAM of an OCS into the RM (refer Removable Media for details in using RM).
  • Page 158 MAN1256-05-EN_EXLW_XLWP_UM 2. Selecting “Clone Unit” menu will open the following menu screen: Figure 17.2 – Clone Unit Menu before Cloning Free/Total – displays number of free and total bytes in Removable Media. November 10, 2021 158 | 201...
  • Page 159 MAN1256-05-EN_EXLW_XLWP_UM 3. Make/Create Clone option enables user to duplicate / Clone application file, all unit settings and all register values from battery-backed RAM. Selecting Make Clone brings up the screen below for the user: Figure 17.3 – Clone Unit Confirm Screen After confirmation, the OCS will create two new files in the root directory of the Removable Media Drive as shown below: AUTOLOAD.PGM...
  • Page 160 MAN1256-05-EN_EXLW_XLWP_UM 4. Once the cloning is successful, OCS gives a message as below: Figure 17.5 – Cloning Status Make/Create clone can also be triggered by setting %SR164.9 bit to “1” from Ladder program or graphics. Once the operation is completed, this bit is made zero by the firmware. When Make clone operation is triggered by this SR bit, it does not ask the user for confirmation for making clone.

  • Page 161: Load Clone

    MAN1256-05-EN_EXLW_XLWP_UM 17.3 Load Clone This option loads the application, all unit settings and register values from Removable media to the battery-backed RAM (Regardless of AutoLoad settings) and then resets the OCS for the settings to take effect. User needs to perform the following to Load Clone: Select “Clone Unit”...
  • Page 162 MAN1256-05-EN_EXLW_XLWP_UM 3. User needs to confirm Load Clone as shown below: Figure 17.8 – Load Clone Confirm Screen 4. After confirmation, all unit settings and register values will be loaded from Removable media to the battery-backed RAM (Regardless of AutoLoad settings) and then OCS resets for the settings to take effect.

  • Page 163: Chapter 18: Fail - Safe System

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 18: FAIL – SAFE SYSTEM 18.1 Overview The Fail-Safe System is a set of features that allow an application to continue running in the event of certain types of "soft" failures. These "soft" failures include: Battery power loss Battery-Backed Register RAM or Application Flash corruption due to an excessive EMI, Electromagnetic Interference, event, for example.

  • Page 164: Settings

    MAN1256-05-EN_EXLW_XLWP_UM 18.2 Settings To use the fail – safe feature, the user needs to do the following: From Cscape, create AUTOLOAD.PGM for the application program using ‘Export to Removable Media’. 2. Place the Removable Media with AUTOLOAD.PGM in the device. 3.

  • Page 165: Backup Ocs Data

    MAN1256-05-EN_EXLW_XLWP_UM 18.4 Backup OCS Data When initiated, this will allow the user to manually copy Battery-Backed RAM contents on to the onboard FLASH memory of the OCS. This will have the effect of backing up all the registers and controller settings (Network ID, etc.) that would otherwise be lost due to a battery failure. %SR164.4 is set to the value of 1 when backup operation is performed.

  • Page 166: Restore Ocs Data

    MAN1256-05-EN_EXLW_XLWP_UM 18.5 Restore OCS Data When initiated, this will allow the user to manually copy the backed-up data from the onboard flash memory to the Battery-Backed RAM. A restore operation will be automatically initiated if a backup has been previously created and on power-up the Battery-Backed RAM registers fail their check.

  • Page 167: Clear Backup Data

    MAN1256-05-EN_EXLW_XLWP_UM 18.6 Clear Backup Data When initiated, the backup data will be erased from the onboard flash memory and no backup will exist. %SR164.4 and %SR164.3 is reset to 0 when backed up data is erased. Figure 18.5 – Clear Backup Data Exit: Goes back to the previous screen.
  • Page 168 MAN1256-05-EN_EXLW_XLWP_UM The OCS follows the following sequence in execution of Automatic Restore: OCS Power Cycle Battery Backed RAM Registers check failed Backup exists? Controller placed in Application IDLE mode Program erased Data copied from Onboard FLASH to OCS Battery backed Controller Resets AutoRun OCS put in IDLE...

  • Page 169: Autoload

    MAN1256-05-EN_EXLW_XLWP_UM 18.7 AutoLoad This System Menu option allows the user to specify whether the OCS automatically loads the application AUTOLOAD.PGM located in Removable Media. When the AutoLoad setting is enabled (set to YES), it can either be manually initiated or automatically initiated at power-up.
  • Page 170 MAN1256-05-EN_EXLW_XLWP_UM The OCS follows the following sequence in execution of AutoLoad: Power up OCS Application Program absent Application Program corrupted AutoLoad OCS put in IDLE mode Enabled? AutoLoad run sequence AUTOLOAD.PGM present in failed (with reasons for the RM of the device ? failure) AutoLoad initiated.

  • Page 171: Autorun

    MAN1256-05-EN_EXLW_XLWP_UM 18.8 AutoRun This System Menu option, when enabled (YES), allows the user to automatically place the OCS into RUN mode after the AutoLoad operation or automatic Restore Data operation. When the AutoRun setting is disabled (NO), the OCS remains in the IDLE mode after a Restore Data or AutoLoad operation.

  • Page 172: Chapter 19: Clone Unit

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 19: CLONE UNIT 19.1 Overview ‘Clone Unit’ feature allows the user to “clone” the OCS of the exact same model. This feature “clones” application program and unit settings stored in battery- backed RAM of an OCS into the RM (refer Removable Media chapter for details in using RM).
  • Page 173 MAN1256-05-EN_EXLW_XLWP_UM 6. Selecting “Clone Unit” menu will open the following menu screen: Figure 19.2 – Clone Unit Menu before Cloning Free/Total – displays number of free and total bytes in Removable Media. November 10, 2021 173 | 201...
  • Page 174 MAN1256-05-EN_EXLW_XLWP_UM 7. Make/Create Clone option enables user to duplicate / Clone application file, all unit settings and all register values from battery-backed RAM. Selecting Make Clone brings up the screen below for the user: Figure 19.3 – Clone Unit Confirm Screen After confirmation, the OCS will create two new files in the root directory of the Removable Media Drive as shown below: AUTOLOAD.PGM...
  • Page 175 MAN1256-05-EN_EXLW_XLWP_UM 8. Once the cloning is successful, OCS gives a message as below: Figure 19.5 – Cloning Status Make/Create clone can also be triggered by setting %SR164.9 bit to “1” from Ladder program or graphics. Once the operation is completed, this bit is made zero by the firmware. When Make clone operation is triggered by this SR bit, it does not ask the user for confirmation for making clone.

  • Page 176: Load Clone

    MAN1256-05-EN_EXLW_XLWP_UM 19.3 Load Clone This option loads the application, all unit settings and register values from Removable media to the battery-backed RAM (Regardless of AutoLoad settings) and then resets the OCS for the settings to take effect. User needs to perform the following to Load Clone: 5.
  • Page 177 MAN1256-05-EN_EXLW_XLWP_UM 7. User needs to confirm Load Clone as shown below: Figure 19.8 – Load Clone Confirm Screen 8. After confirmation, all unit settings and register values will be loaded from Removable media to the battery-backed RAM (Regardless of AutoLoad settings) and then OCS resets for the settings to take effect.

  • Page 178: Chapter 20: Modbus Communications

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 20: MODBUS COMMUNICATIONS 20.1 Modbus Overview For complete Modbus instructions, please refer to the Help file in Cscape. Modbus (serial) is a popular, de-facto standard protocol that allows industrial devices from multiple manufacturers to easily share data in real-time. For Modbus serial communications, the EXLW/XLW PRIME can act as either a Master or a Slave.

  • Page 179: Modbus Master Overview

    Modbus addressing style for each slave on the network, minimal address conversion is required. Also, if the slave is another Horner product (i.e. another OCS), the “Native Addressing” option can be selected (i.e. %R1, %M17, etc.), and this skips the conversion to Modbus style altogether.

  • Page 180: Modbus Addressing Table For Exlw/Xlw Prime Units

    MAN1256-05-EN_EXLW_XLWP_UM 20.4 Modbus Addressing Table for EXLW/XLW PRIME Units To access EXLW/XLW PRIME registers, a Modbus Master must be configured with the appropriate register type and offset. This is usually accomplished with one of two methods: Method 1: The first method uses Traditional Modbus References, in which the high digit represents the register type and the lower digits represent the register offset (starting with Register 1 for each type).

  • Page 181: Chapter 21: Xlw Back-Up Battery

    The OCS has safety circuitry built into the charging IC and additional external protection including fusing. These circuits were closely evaluated by UL and Horner engineering for use in hazardous environments. November 10, 2021 181 | 201...

  • Page 182: Ocs Battery Charging Cycle

    MAN1256-05-EN_EXLW_XLWP_UM 21.5 OCS Battery Charging Cycle There are various charging states that are executed based on battery temperature, level of battery charge, and self-test results. The battery temperature can be determined by checking the CPU temperature in the controller System Menu: View Battery Status or by monitoring System Register %SR195.

  • Page 183: Battery Charging Status

    MAN1256-05-EN_EXLW_XLWP_UM 21.6 Battery Charging Status Viewed in the System Menu under “View Battery Status” or read as a numeric value in %SR196. The battery temperature, Tb, is equal to the CPU temperature minus 30°C: Tb = CPU° - 30°C. Table 21.1 – Charging State Table State - Name Description...

  • Page 184: Battery Status In System Registers

    MAN1256-05-EN_EXLW_XLWP_UM 21.7 Battery Status in System Registers NOTE: Registers NOT supported by the XL Prime controllers. Table 21.2 – Battery Status %SR55.13 ON if battery is missing or if voltage is below 2.5V %SR195 CPU temperature in °C %SR196 Charge State; Refer to Table 21.1 %SR197 Charging Current mA %SR198...

  • Page 185: Replacing The Rechargeable Backup Battery

    MAN1256-05-EN_EXLW_XLWP_UM 21.7 Replacing the Rechargeable Backup Battery The XLW has an advanced battery system that uses a rechargeable lithium-ion battery. The battery powers the real time clock when power is removed. To store registers, the battery continues to power the OCS for less than a second after external power is removed. In this time the registers and other retentive data is saved to internal flash memory.
  • Page 186 MAN1256-05-EN_EXLW_XLWP_UM NOTE: Do not use an alkaline AA battery, only the proper battery type listed above. Dispose of the old battery properly; see the above warning on disposal regulations. Below are the steps to replace the backup battery: Make sure the user program and any data stored in retentive memory is backed up. 2.

  • Page 187: Chapter 22:Xlw Prime Back Up Battery

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 22: XLW PRIME BACK UP BATTERY NOTE: For XL series controller battery information (not the Prime series) please refer to the chapter above. The XLW Prime has an improved memory architecture that does not require a battery for program or register retention.
  • Page 188 MAN1256-05-EN_EXLW_XLWP_UM TheXLW Prime OCS uses a lithium coin-type battery with part no. BAT00013, with harness and connector available from Horner APG. Below are the steps to replace the battery: Make sure the user program and any data stored in retentive memory is backed up.

  • Page 189: Chapter 23: Maintenance

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 23: MAINTENANCE 23.1 Firmware Updates The EXLW/XLW PRIME OCS products contain field updatable firmware to allow new features to be added to the product at a later time. Firmware updates should only be performed when a new feature or correction is required. Warning: Firmware updates should only be performed when the equipment being controlled by the EXLW/XLW PRIME OCS is in a safe, non-operational state.

  • Page 190: Updating Firmware Details

    2) Save Firmware files to microSD card or USB, these are the removable media devices. 3) Update the firmware through the controller’s Firmware Update function NOTE: Files from the Horner website come as a .ZIP file which need to be unzipped and placed in the root of the drive for them to function properly.

  • Page 191: Steps For Updating The Firmware

    If any of the version numbers are incorrect, verify the correct files were copied to the removable media device and repeat the steps above. For more Firmware Update information refer to the Firmware Update Manual, MAN1011, which can be found on the Horner website. November 10, 2021 191 | 201...

  • Page 192: Chapter 24: Troubleshooting / Technical Support

    MAN1256-05-EN_EXLW_XLWP_UM CHAPTER 24: TROUBLESHOOTING / TECHNICAL SUPPORT 24.1 Connecting to the EXLW/XLW PRIME OCS Cscape connects to the local controller automatically when the serial connection is made. The status bar below shows an example of a successful connection. This status bar is located in the bottom right-hand corner of the Cscape window.
  • Page 193 Run Mode from the System Menu on the controller will make MJ1 available to Cscape. 5. Successful communications with USB-to-serial adapters vary. If in doubt, Horner APG offers a USB to serial adapter. Part numbers HE-XCK and HE-CPK.

  • Page 194: Local Controller And Local I/O

    MAN1256-05-EN_EXLW_XLWP_UM 24.2 Local Controller and Local I/O The System Menu provides the following status indications that are useful for troubleshooting and system maintenance. - Self-test results, diagnostics. - RUN and OK status - Network status and usage - Average logic scan rate - Application memory usage - Loaded firmware versions - Loaded protocols...

  • Page 195: Cscan Network

    24.3 CsCAN Network For complete information on setting up a CsCAN network, refer to CAN Networks manual (MAN0799) by visiting the Horner websites for the address to obtain documentation and updates. Network status, node ID, errors, and baud rate in the controller System Menu are all in reference to the CsCAN network.

  • Page 196: Removable Media - Basic Troubleshooting

    For manual updates and assistance, contact Technical Support at the following locations: North America: Tel: (317) 916-4274 Fax: (317) 639-4279 Website: https://hornerautomation.com Email: techsppt@heapg.com Europe: Tel: (+) 353-21-4321-266 Fax: (+353)-21-4321826 Website: http://www.hornerautomation.eu Email: technical.support@horner-apg.com November 10, 2021 196 | 201...

  • Page 197: Change Log

    MAN1256-05-EN_EXLW_XLWP_UM CHANGE LOG Change Log Date Rev # Description of Revision Location in Doc 3/17/2020 - Updated Firmware Update Steps per new Firmware Updates Firmware Update Manual (Mantis 2209) - Updated Panel Cutout size and tolerance Panel Cutout (Mantis 2750) 4/21/2020 --Rearranged Chapter order (Mantis 3029) Throughout...

  • Page 198: Main Index

    MAN1256-05-EN_EXLW_XLWP_UM MAIN INDEX %Q bits, 79 Cscape, 15, 34, 35, 58, 61, 67, 76, 79, 81, 82, 84, Accessories, 16 85, 108, 110, 112, 134, 151, 152, 153, 192, 193, accumulator, 87, 89, 91 Add Target Screenshot in Cscape, 65 Alternative Connection Method Screenshot, 65 Alarms, 136 Analog In Configuration, 74...
  • Page 199 MAN1256-05-EN_EXLW_XLWP_UM Ethernet Status Word Register Format, 117 Maintenance, 157, 189 Ethernet System Requirements, 114 Make Clone, 157, 172 XLW I/O Cover Removed (sample I/O board) Manual Index, 13 Photograph, 77 MECHANICAL INSTALLATION, 17 XLW Manual PREFACE, 2 micro SD Cards, 150 XLW OCS Mounting Clip, 18 Installing / Removing, 150 XLW OCS Mounting Orientation, 19...
  • Page 200 MAN1256-05-EN_EXLW_XLWP_UM Frequency Formula, 100 Set Network ID, 30, 67, 68 Registers, 102 Set Screen, 41 PWM Functions Register Map, Four Counter, 102 Set Serial Ports, 37 Quadrature, 72, 87, 91 Set Time/Date, 38 References / Useful documents, 16 Solid-State Digital Outputs, 79 register mapping, 76, 79 sourcing, 79, 81 registers, 50...
  • Page 201 MAN1256-05-EN_EXLW_XLWP_UM Types of Devices that can be connected to XLW, Video Object Playback, 147 Typical Output Wiring, 79 Stream, 147 Universal Analog Inputs, 82 View Diags, 32 USB, 15, 63, 112, 193 View I/O Slots, 34 User Interface View Protocols, 35 Ladder Based Navigation, 134 View Status, 31 Screen Navigation, 133...

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