1. Manuals
  2. Brands
  3. BSR Manuals
  4. Barcode Reader
  5. Datalogic DS4800
  6. Reference manual

BSR Datalogic DS4800 Reference Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
BSR idware GmbH
Jakob-Haringer-Str.3
A-5020 Salzburg
Web: www.bsr.at
DS4800
Reference Manual

Advertisement

Table of Contents
loading

Summary of Contents for BSR Datalogic DS4800

  • Page 1 BSR idware GmbH Jakob-Haringer-Str.3 A-5020 Salzburg Web: www.bsr.at DS4800 Reference Manual...
  • Page 2 Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS4800 Reference Manual Ed.: 01/2013 © 2008 – 2013 Datalogic Automation S.r.l.  ALL RIGHTS RESERVED.  Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l.

  • Page 3: Table Of Contents

    CONTENTS REFERENCES ......................vi Conventions......................... vi Reference Documentation ................... vi Services and Support ....................vi Patents......................... vi SAFETY AND COMPLIANCE NOTICES..............vii Laser Safety.........................vii FCC Compliance ......................viii Power Supply......................viii CE Compliance......................viii Handling........................ix GENERAL VIEW ......................xi RAPID CONFIGURATION ...................1 Step 1 – Connect the System ..................1 Step 2 –...
  • Page 4 4.3.1 ID-NET™ Cables ......................47 4.3.2 ID-NET™ Response Time ..................48 4.3.3 ID-NET™ Network Termination .................. 52 Auxiliary RS232 Interface ...................52 Inputs .......................... 53 4.5.1 Code Verifier.......................56 Outputs ........................56 User Interface - Host....................58 25-PIN CABLE ELECTRICAL CONNECTIONS ............59 Power Supply......................60 Main Serial Interface....................60 5.2.1 RS232 Interface......................61 5.2.2 RS485 Full-Duplex Interface..................62...
  • Page 5 INDEX........................115...

  • Page 6: References

    REFERENCES CONVENTIONS This manual uses the following conventions: “User” or “Operator” refers to anyone using a DS4800. “Device” refers to the DS4800. “You” refers to the System Administrator or Technical Support person using this manual to install, mount, operate, maintain or troubleshoot a DS4800. REFERENCE DOCUMENTATION The documentation related to the DS4800 management is listed below: CBX100 Installation Manual...

  • Page 7: Safety And Compliance Notices

    SAFETY AND COMPLIANCE NOTICES LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS4800 scanner. Standard Regulations This scanner utilizes a low-power laser diode. Although staring directly at the laser beam momentarily causes no known biological damage, avoid staring at the beam as one would with any very strong light source, such as the sun.

  • Page 8: Fcc Compliance

    FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.

  • Page 9: Handling

    HANDLING The DS4800 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage. ...
  • Page 10  do not weld the scanner into position which can cause electrostatic, heat or output window damage.  do not spray paint near the scanner which can cause output window damage.

  • Page 11: General View

    GENERAL VIEW DS4800-1000 Figure A Display "POWER ON" LED Focus Adjustment Laser Beam Output Window Push Button Indicator LEDs...
  • Page 12 DS4800-1100 Figure B Display "POWER ON" LED Focus Adjustment Laser Beam Output Window Push Button Indicator LEDs...
  • Page 13 DS4800-1005 Figure C Display "POWER ON" LED Focus Adjustment Laser Beam Output Window Push Button Subzero Model Logo Indicator LEDs xiii...
  • Page 14 DS4800-1105 Figure D Display "POWER ON" LED Focus Adjustment Laser Beam Output Window Push Button Subzero Model Logo Indicator LEDs...

  • Page 15: Rapid Configuration

    RAPID CONFIGURATION 1 RAPID CONFIGURATION This chapter illustrates a Stand Alone application. For other types of installations, such as ID-NET™, Fieldbus, Pass-Through, Multiplexer Layout, etc., refer to chapters 4, 5 and 6. For complete scanner configuration using the Genius™ configuration program, refer to the NOTE Context-Sensitive Help On-Line.
  • Page 16 DS4800 REFERENCE MANUAL CBX100/500 Pinout for DS4800 The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS4800 reader is connected by means of the CBX100/500: CBX100/500 Terminal Block Connectors Input Power Outputs Power Supply Input Voltage + Power Source - Outputs Power Supply Input Voltage -...
  • Page 17 RAPID CONFIGURATION 25-pin Connector Pinout for DS4800 The table below gives the pinout of the 25-pin male D-sub connector for connection to the power supply and input/output signals. Use this pinout when the DS4800 reader is connected by means of the 25-pin connector: Figure 3 - 25-pin Male D-sub Connector 25-pin D-sub male connector pinout Name...

  • Page 18: Step 2 - Mount And Position The Scanner

    DS4800 REFERENCE MANUAL STEP 2 – MOUNT AND POSITION THE SCANNER DS4800 Standard and Subzero Models 1. To mount the DS4800, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below. Skew Pitch -45°...
  • Page 19 RAPID CONFIGURATION DS4800 OM Models 1. To mount the DS4800 OM, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below. Skew alignment marks -45° -15° 0° 15° 45° Tilt Figure 6 - Positioning with Mounting Bracket 2.

  • Page 20: Step 3 - Focus The Scanner

    DS4800 REFERENCE MANUAL STEP 3 – FOCUS THE SCANNER The reading distance depends on the focus distance of the scanner and should be set according to the application requirements. The Focus Position is set directly through the focus adjustment screw on the front panel of the scanner. This screw moves the internal lens of the scanner to change the focal length of the scanner.

  • Page 21: Step 4 - X-Press™ Configuration

    RAPID CONFIGURATION STEP 4 – X-PRESS™ CONFIGURATION X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation and maintenance. Status and diagnostic information are clearly presented by means of the five colored LEDs, whereas the single push button gives immediate access to the following relevant functions: AutoSetup to self-optimize and auto-configure ...
  • Page 22 DS4800 REFERENCE MANUAL Auto Learn If you are configuring your scanner using X-PRESS™, you must start with the Auto Learn procedure. 1. Enter the Auto Learn function by holding the X-PRESS™ push button pressed until the LEARN LED is on. 2.
  • Page 23 RAPID CONFIGURATION Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to set up the reading parameters. 1. Enter the Auto Setup function by holding the X-PRESS™ push button pressed until the SETUP LED is on.
  • Page 24 DS4800 REFERENCE MANUAL Focus Lock/Unlock You must perform the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display. 1.

  • Page 25: Step 5 - Install Genius™ Configuration Program

    RAPID CONFIGURATION STEP 5 – INSTALL GENIUS™ CONFIGURATION PROGRAM ™ Genius is a Datalogic scanner configuration tool providing several important advantages:  Wizard approach for new users;  Multi-language version;  Defined configuration directly stored in the reader;  Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored.
  • Page 26 DS4800 REFERENCE MANUAL 1. Select the Create a new configuration button. You will be guided through the configuration being asked to define the following parameters: Barcode selection and definition...
  • Page 27 RAPID CONFIGURATION Operating mode selection and definition Digital Outputs configuration...
  • Page 28 DS4800 REFERENCE MANUAL Hardware interface selection Output data format configuration The On Line operating Mode requires the reader to be connected to an External Trigger/Presence Sensor using I1A and I1B inputs. The Automatic operating mode does not require connection to an external Presence Sensor.
  • Page 29 RAPID CONFIGURATION 2. After defining the parameter values the following window appears allowing to complete the reader configuration as follows: Saving the configuration to disk;  Switching to Advanced mode;  Sending the configuration to the scanner.  3. After sending the configuration to the 4.

  • Page 30: Step 6 - Test Mode

    DS4800 REFERENCE MANUAL STEP 6 – TEST MODE When entering the X-PRESS™ interface on the DS4800-X1XX the Oscillating Mirror remains in the default fixed position (0°) in order to make barcode reading easier while performing the X-PRESS™ functions. NOTE Use a code suitable to your application to test the system. Alternatively, you can use the Datalogic Test Chart (Code 128).

  • Page 31: Advanced Scanner Configuration

    RAPID CONFIGURATION ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius™ program is addressed to expert users being able to complete a detailed scanner configuration. By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one. The desired parameters can be defined in the following window, similar to the MS Explorer: Figure 13 - Genius™...

  • Page 32: Introduction

    DS4800 REFERENCE MANUAL 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION The DS4800 laser scanner satisfies the most advanced needs of a wide range of users. It has been developed focusing on the realistic requirements of its target market. The outstanding result is an extremely compact, cost-effective and easy to use industrial scanner. Standard Application A standard application program is factory-loaded onto the Program...

  • Page 33: Indicators

    INTRODUCTION 2.1.1 Indicators The five LEDs on the side of the scanner (Figure A, 3) indicate the following: Color Description This LED indicates the device is ready to operate. For Subzero READY Green models this LED blinks during the warm-up phase. This LED confirms successful reading.
  • Page 34 DS4800 REFERENCE MANUAL  ID-NET™ M/S Multidata: Multiple stations – single scanner CBX100 CBX100 CBX100 ID-NET™ interface allows connection of scanners reading objects placed on independent conveyors. All scanners are typically located far away from each other and they use a dedicated presence sensor.

  • Page 35: How To Setup/Configure The Scanner Network

    INTRODUCTION 2.2.1 How To Setup/Configure the Scanner Network A complete ID-NET™ scanner network can be rapidly setup, as follows: Mounting & Connection 1. Mechanically mount/install all the readers (refer to par. 3.2 and 3.3). 2. Wire ID-NET™ (refer to par. 4.3 or 5.3). 3.

  • Page 36: X-Press™ Human Machine Interface

    DS4800 REFERENCE MANUAL 2.3 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed with the precise goal of improving ease of installation and maintenance. Status and diagnostic information are clearly presented by means of five-colored LEDs, whereas the single multi-function key gives immediate access to relevant functions: Autosetup to self-optimize reading performance...

  • Page 37: X-Press™ Functions

    INTRODUCTION 2.3.2 X-PRESS™ Functions READY Quick access to the following functions is provided by FOCUS an easy procedure using the push button: GOOD SETUP 1 – Press the button (the STATUS LED will give a TRIGGER visual feedback). LEARN 2 – Hold the button until the specific function LED is TEST on (TEST, LEARN or SETUP).
  • Page 38 DS4800 REFERENCE MANUAL AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length), which are presented to it . The laser turns on and the LEARN LED blinks to indicate the ongoing process. The procedure is as follows: place the desired barcode on the scanline.

  • Page 39: Display

    INTRODUCTION Focus Lock/Unlock Once entered, the scanner automatically performs the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display.

  • Page 40: Display Messages

    DS4800 REFERENCE MANUAL The display language for messages can be selected in Genius™. The currently supported languages are:  English (default)  French  German  Italian  Japanese 2.4.1 Display Messages The following examples of DS4800 Local Display messages are given to help interpret the information reported.
  • Page 41 INTRODUCTION Slave Node Alarms: X = slave node number (1-31) Y = numeric error value Reading Results: A = reading result – Good (Good Read), Part (Partial Read), Mult (Multiple Read) X = code content Y = number of codes read W W W X = code content Y = number of digits in the code...
  • Page 42 DS4800 REFERENCE MANUAL Welcome Message: The display alternates between message 1 and 2. Message 1 X = scanner model K = software – STD=Standard, SS=Special Y = software version R = Device Network Type – MUL=Multidata, SYN=Synchronized, ALN=Alone, MUX=Slave Mux32, MST=Master RS232, SLV=Slave RS232 N = Device Network Setting –...

  • Page 43: Oscillating Mirror Models

    INTRODUCTION 2.5 OSCILLATING MIRROR MODELS The DS4800 OM is completely software controlled and software programmable through Genius™ which allows adjusting the oscillating frequency and the minimum and maximum oscillation angles of two separate reading zones. When the oscillating mirror is programmed to read barcode labels at small angles, position the reader to assure at least 15°...

  • Page 44: Subzero Temperature Models

    DS4800 REFERENCE MANUAL 2.6 SUBZERO TEMPERATURE MODELS The DS4800 Subzero scanner is an industrial scanner designed to operate in industrial refrigerator/freezer cells or other stable subzero degree environments, which are below the operating range of standard industrial scanners. It is not designed to move between subzero and normal environments (rapid temperature changes).

  • Page 45: Accessories

    INTRODUCTION 2.8 ACCESSORIES The following accessories are available on request for the DS4800: Name Description Part Number Mirrors GFC-40 105° Deflection Mirror 93ACC1785 (only for DS4800-1000 Standard readers) Brackets BK-4000 L-Shape Bracket 93ACC1837 BK-4001 U-Shape Bracket 93ACC1838 Connection Boxes CBX100 Compact Connection Box 93A301067 CBX100 All-In-One...

  • Page 46: Installation

    DS4800 REFERENCE MANUAL 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the DS4800 reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: DS4800 reader with cable  DS4800 Quick Guide ...

  • Page 47: Mechanical Installation

    INSTALLATION 3.2 MECHANICAL INSTALLATION DS4800 can be installed to operate in different positions. The four screw holes (M4 x 5) on the body of the reader are for mechanical fixture to the L-shaped mounting bracket. There are also three screw holes (M5 x 3) for fixture to the U-shaped mounting bracket. The following diagrams give the overall dimensions of the scanner and mounting brackets and may be used for installation.
  • Page 48 DS4800 REFERENCE MANUAL [0.12] Ø4.2 [Ø0.17] N°4 [0.17] [2.76] Ø8.1 [Ø0.32] N°2 [in] [0.32] N°6 Ø4.2 [Ø0.17] N°4 [2.76] [3.15] Figure 16 – L Shape Mounting Bracket Overall Dimensions [4.25] [0.12] [1.18] Ø5.5 [Ø0.22] [2.91] 76.9 [3.03] 27.5 [1.08] [in] Ø5.5 [Ø0.22] N°2 [2.76]...
  • Page 49 INSTALLATION [0.51] [0.39] MØ5 MØ5 MØ5 41.5 [1.63] [0.39] [0.23] [1.34] [0.30] [in] 87.7 [0.31] [3.98] [0.31] [3.45] [0.21] 12.1 116.6 [3.19] [0.48] [4.59] Figure 18 – DS4800 OM Overall Dimensions...

  • Page 50: Mounting Ds4800

    DS4800 REFERENCE MANUAL 3.2.1 Mounting DS4800 Using the DS4800 mounting bracket you can quickly and easily obtain standard mounting positions (i.e. 15° Skew angles) for the reader as shown in the following figures: Skew Pitch -45° -15° 0° 15° 45° Figure 19 –...
  • Page 51 INSTALLATION Skew alignment marks -45° -15° 15° 45° 0° Pitch Figure 20 – Positioning with U Shape Mounting Bracket...
  • Page 52 DS4800 REFERENCE MANUAL Skew alignment marks -45° -15° 15° 45° 0° Tilt Figure 21 – DS4800 OM Positioning with U Shape Mounting Bracket...

  • Page 53: Positioning

    INSTALLATION 3.3 POSITIONING The DS4800 scanner is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting the DS4800 take into consideration these three ideal label position angles: Skew 15° to 30°, Tilt 0° and Pitch 0°. Follow the suggestions for the best orientation: The Skew angle is represented by the value S in Figure 22.
  • Page 54 DS4800 REFERENCE MANUAL The Pitch angle is represented by the value P in Figure 24. Position the reader in order to minimize the Pitch angle. Figure 24 – DS4800 Pitch Angle...

  • Page 55: Cbx Electrical Connections

    CBX ELECTRICAL CONNECTIONS 4 CBX ELECTRICAL CONNECTIONS All DS4800 models are equipped with a cable terminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy device replacement and filtered reference signals.

  • Page 56: Power Supply

    DS4800 REFERENCE MANUAL To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual. NOTE 4.1 POWER SUPPLY Power can be supplied to the scanner through the CBX100/500 spring clamp terminal pins as shown in Figure 25: Power Supply VGND...

  • Page 57: Rs232 Interface

    CBX ELECTRICAL CONNECTIONS 4.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: CBX100/500 Function...

  • Page 58: Rs485 Full-Duplex Interface

    DS4800 REFERENCE MANUAL 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. The CBX pinout follows: CBX100/500 Function...

  • Page 59: Rs485 Half-Duplex Interface

    CBX ELECTRICAL CONNECTIONS 4.2.3 RS485 Half-Duplex Interface This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols.
  • Page 60 DS4800 REFERENCE MANUAL HOST Main Interface MULTIPLEXER RS232/RS485 Multidrop - 120 Ohm Multidrop + Multidrop GND Shield to Earth Shield PG-6000 CBX100/500 Scanner RTX- Slave RTX+ SGND Shield floating Shield RS485 HD Termination Resistor. PG-6000 Earth CBX100/500 Scanner RTX- Slave RTX+ SGND Shield...

  • Page 61: Id-Net™ Interface

    CBX ELECTRICAL CONNECTIONS 4.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID-NET™ network + ID-NET™ network - Network Reference 4.3.1 ID-NET™ Cables The following instructions are referred to Figure 33, Figure 34 and Figure 35. The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted ...

  • Page 62: Id-Net™ Response Time

    DS4800 REFERENCE MANUAL 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 14 15 Number of Nodes 500 kbps...
  • Page 63 CBX ELECTRICAL CONNECTIONS Figure 33 – ID-NET™ Network Connections with isolated power blocks...
  • Page 64 DS4800 REFERENCE MANUAL Figure 34 - ID-NET™ Network Connections with Common Power Branch Network...
  • Page 65 CBX ELECTRICAL CONNECTIONS Figure 35 – ID-NET™ Network Connections with Common Power Star Network...

  • Page 66: Id-Net™ Network Termination

    DS4800 REFERENCE MANUAL 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last scanner of the network. This is done by setting the ID-NET™ Termination Resistance Switch in the CBX100/500 to ON. 4.4 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point-to-point connections.

  • Page 67: Inputs

    CBX ELECTRICAL CONNECTIONS 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA (scanner) + 12 mA (CBX) An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is ...
  • Page 68 DS4800 REFERENCE MANUAL NPN Photocell Power to Input Photocell Signal Photocell Reference Figure 39 - NPN External Trigger Using DS4800 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER PNP Photocell Input Signal Pulled down to External Input Device Reference Figure 40 - PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Device Power...
  • Page 69 CBX ELECTRICAL CONNECTIONS CBX100/500 Function Power Source - Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs INPUT 2 CONNECTIONS USING DS4800 POWER Input Device Power to Input Device Input Input Device Signal Reference PNP Input 2 Using DS4800 Power Input Device Power to...

  • Page 70: Code Verifier

    DS4800 REFERENCE MANUAL Input Device Pulled up to External Input Device Power Input Signal Figure 43 - NPN Input 2 Using External Power 4.5.1 Code Verifier If the DS4800 is used as a Code Verifier, the verifier code can be configured in software through the Genius™...
  • Page 71 CBX ELECTRICAL CONNECTIONS OUTPUT CONNECTIONS USING DS4800 POWER Output Device Power to Output Output device Signal Output device Reference Figure 44 - Open Emitter Output Using DS4800 Power Output Device Power to Output device Output device Reference Output Signal Figure 45 - Open Collector Output Using DS4800 Power OUTPUT CONNECTIONS USING EXTERNAL POWER Output Device Pulled up to External...

  • Page 72: User Interface - Host

    DS4800 REFERENCE MANUAL 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual. RS232 PC-side connections 9-pin male connector 25-pin male connector Name Name...

  • Page 73: 25-Pin Cable Electrical Connections

    25-PIN CABLE ELECTRICAL CONNECTIONS 5 25-PIN CABLE ELECTRICAL CONNECTIONS All DS4800 models are equipped with a cable terminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. The details of the connector pins are indicated in the following table. Figure 48 - 25-pin Male D-sub Connector 25-pin D-sub male connector pinout Name...

  • Page 74: Power Supply

    DS4800 REFERENCE MANUAL 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connector used for communication with the host (Figure 49): POWER SUPPLY DS4800 V+ (10 - 30 Vdc) VGND CHASSIS CHASSIS Earth Ground Figure 49 - Power Supply Connections The power must be between 10 and 30 Vdc only.

  • Page 75: Rs232 Interface

    25-PIN CABLE ELECTRICAL CONNECTIONS 5.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: 25-pin Name...

  • Page 76: Rs485 Full-Duplex Interface

    DS4800 REFERENCE MANUAL 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. The connector pinout follows: 25-pin Name...

  • Page 77: Rs485 Half-Duplex Interface

    25-PIN CABLE ELECTRICAL CONNECTIONS 5.2.3 RS485 Half-Duplex Interface This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols.
  • Page 78 DS4800 REFERENCE MANUAL Figure 55 - DS4800 Multidrop Connection to a Multiplexer...

  • Page 79: Id-Net™ Interface

    25-PIN CABLE ELECTRICAL CONNECTIONS 5.3 ID-NET™ INTERFACE 25-pin Name Function ID-NET™ network + ID-NET™ network - Ground 5.3.1 ID-NET™ Cables The following instructions are referred to Figure 57, Figure 58 and Figure 59. The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted ...

  • Page 80: Id-Net™ Response Time

    DS4800 REFERENCE MANUAL 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 14 15 Number of Nodes 500 kbps...
  • Page 81 25-PIN CABLE ELECTRICAL CONNECTIONS Figure 57 – ID-NET™ Network Connections with isolated power blocks...
  • Page 82 DS4800 REFERENCE MANUAL Figure 58 - ID-NET™ Network Connections with Common Power Branch Network...
  • Page 83 25-PIN CABLE ELECTRICAL CONNECTIONS Figure 59 – ID-NET™ Network Connections with Common Power Star Network...

  • Page 84: Id-Net™ Network Termination

    DS4800 REFERENCE MANUAL 5.3.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last scanner of the network. 5.4 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point-to-point connections. The parameters relative to the aux interface (baud rate, data bits, etc.) as well as particular communication modes such as LOCAL ECHO can be defined using the Genius™...

  • Page 85: Inputs

    25-PIN CABLE ELECTRICAL CONNECTIONS 5.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is ...
  • Page 86 DS4800 REFERENCE MANUAL EXTERNAL TRIGGER INPUT CONNECTIONS USING DS4800 POWER EXTERNAL TRIGGER DS4800 Signal Ground Figure 62 - PNP External Trigger Using DS4800 Power DS4800 EXTERNAL TRIGGER Signal Ground Figure 63 - NPN External Trigger using DS4800 power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER Vext 30 Vdc max.
  • Page 87 25-PIN CABLE ELECTRICAL CONNECTIONS 25-pin Name Function Power Source Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs INPUT 2 CONNECTIONS USING DS4800 POWER INPUT DEVICE DS4800 Signal Ground Figure 66 - PNP Input 2 Using DS4800 Power DS4800 INPUT DEVICE Signal...

  • Page 88: Code Verifier

    DS4800 REFERENCE MANUAL 5.5.1 Code Verifier If the DS4800 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter must be enabled, and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code.

  • Page 89: User Interface - Host

    25-PIN CABLE ELECTRICAL CONNECTIONS Vext 30 Vdc max. DS4800 USER INTERFACE 8/11 22/12 Figure 71 - Open Collector Output Connections max = 30 Vdc I max = 40 mA continuous; 130 mA pulsed 5.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.

  • Page 90: Typical Layouts

    DS4800 REFERENCE MANUAL 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. Dotted lines in the figures refer to optional hardware configurations within the particular layout. These layouts also require the correct setup of the software configuration parameters. Complete software configuration procedures can be found in the Guide To Rapid Configuration in the Genius™...
  • Page 91 TYPICAL LAYOUTS In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box. Scanner configuration can be accomplished through the Auxiliary interface using the Genius™...

  • Page 92: Pass-Through

    DS4800 REFERENCE MANUAL 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface. Each DS4800 transmits the messages received by the Auxiliary interface onto the Main interface. All messages will be passed through this chain to the host. When On-Line Operating mode is used, the scanner is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
  • Page 93 TYPICAL LAYOUTS An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/Slave Multidata layout which also allows each scanner (Master and Slaves) to accept input on the Auxiliary interface, for example to connect a device such as a hand-held reader for manual code reading capability.

  • Page 94: Id-Net

    DS4800 REFERENCE MANUAL 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together. The slave scanners are connected together using the ID-NET™ interface. Every slave scanner must have an ID-NET™...
  • Page 95 TYPICAL LAYOUTS For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single message is sent from the master scanner to the Host computer. Master Slave#1 Slave#n Terminal Power Host  Main Serial Interface (RS232 or RS485) ...
  • Page 96 DS4800 REFERENCE MANUAL QL100 QL100 ID-NET™ Slave Nodes CBL-1480-xx CBL-1480-xx CBL-1490 ID-NET Terminator DS4800 Master The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network. Power CAB-PW-EXT Host...
  • Page 97 TYPICAL LAYOUTS The Master scanner can communicate to the Host as a Slave node on an Ethernet TCP/IP network. This example requires using the accessory BM2x0 Ethernet interface board installed inside the CBX500 connection box. System configuration can be accomplished through the Auxiliary interface of the Master scanner (internal CBX500 9-pin connector) using the Genius™...
  • Page 98 DS4800 REFERENCE MANUAL Alternatively, the Master scanner can communicate to the Host as a Slave node on a Fieldbus network. This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box. System configuration can be accomplished through the Auxiliary interface of the Master scanner (internal CBX500 9-pin connector) using the Genius™...

  • Page 99: Rs232 Master/Slave

    TYPICAL LAYOUTS 6.4 RS232 MASTER/SLAVE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS232 master/slave connection is used to collect data from several scanners to build either a multi-point or a multi-sided reading system;...

  • Page 100: Multiplexer Layout

    DS4800 REFERENCE MANUAL 6.5 MULTIPLEXER LAYOUT This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE Each scanner is connected to a Multiplexer (for example MX4000) with the RS485 half- duplex main interface through a CBX connection box.

  • Page 101: Reading Features

    READING FEATURES 7 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In this case, the laser beam crosses the barcode symbol from its beginning to its end as shown in the following figure: Laser Beam Figure 85 –...

  • Page 102: Tilt Angle For Advanced Code Reconstruction

    DS4800 REFERENCE MANUAL 7.1.1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle (maximum) under which the code reconstruction process is still possible. Laser Beam  0° to ...

  • Page 103: Advanced Code Reconstruction Reading Conditions

    READING FEATURES 7.1.2 Advanced Code Reconstruction Reading Conditions The following tables describe the minimum code height requirements (in mm) for standard ACR4™ applications depending on the code symbology and the given reading conditions.  ANSI Grade B minimum  800 scans/sec ...
  • Page 104 DS4800 REFERENCE MANUAL Codabar Minimum Code Height for ACR4 Reading (mm) 45° max 30° max Conveyor Speed (m/s) 0.25 0.30 0.33 Code Resolution 0.38 (mm) 0.50 0.72 1.00 Ratio 3:1; Interdigit = Module Size Table 4 EAN 8-13, UPC-A Minimum Code Height for ACR4 Reading (mm) 45°...

  • Page 105: Linear Code Reading

    READING FEATURES 7.2 LINEAR CODE READING The number of scans performed on the code by the DS4800 and therefore the decoding capability is influenced by the following parameters:  number of scans per second  code motion speed  label dimensions ...

  • Page 106: Picket-Fence Mode

    DS4800 REFERENCE MANUAL 7.2.2 Picket-Fence Mode If scanning is parallel to the code motion, (Figure 91), the number of effective scans is given by the following formula: SN = [((FW-LW)/LS) * SS] -2 Where: SN = number of effective scans FW = reading field width (in mm) LW = label width (in mm) LS = label movement speed (in mm/s)

  • Page 107: Performance

    READING FEATURES 7.3 PERFORMANCE The reading performance of the DS4800 scanner depends in part on the focus position setting. Focus Max Code Resolution Speed mm (mils) scans/s F = 30 Near 0.20 (8) F = 40 Medium 0.30 (12) F = 60 Far 0.38 (15) 1000 (Standard Models) Focus...

  • Page 108: Reading Diagrams

    DS4800 REFERENCE MANUAL 7.4 READING DIAGRAMS 7.4.1 Standard Models DS4800-1000 Focus Distance 30 cm (Near) (in) 100 (cm)  0.50 mm (20 mils) 0.20 mm 0.30 mm 0.38 mm (8 mils) (12 mils) (15 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128...
  • Page 109 READING FEATURES DS4800-1000 Focus Distance 40 cm (Medium) (in) 100 (cm)  0.50 mm (20 mils) 0.30 mm 0.38 mm (12 mils) (15 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...
  • Page 110 DS4800 REFERENCE MANUAL DS4800-1000 Focus Distance 60 cm (Far) (in) 100 110 120 (cm)  0.50 mm (20 mils) 0.38 mm (15 mils) (in) (cm) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...

  • Page 111: Oscillating Mirror Models

    READING FEATURES 7.4.2 Oscillating Mirror Models DS4800-1100 Focus Distance 30 cm (Near) (in) 100 (cm)  0.50 mm (20 mils) 0.38 mm 0.30 mm (15 mils) 0.20 mm (12 mils) (8 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128...
  • Page 112 DS4800 REFERENCE MANUAL DS4800-1100 Focus Distance 40 cm (Medium) (in) 100 (cm)  0.50 mm (20 mils) 0.30 mm 0.38 mm (12 mils) (15 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...
  • Page 113 READING FEATURES DS4800-1100 Focus Distance 60 cm (Far) (in) 100 110 120 (cm)  0.50 mm (20 mils) 0.38 mm (15 mils) (in) (cm) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...

  • Page 114: Subzero Models

    DS4800 REFERENCE MANUAL 7.4.3 Subzero Models DS4800-1005 Focus Distance 30 cm (Near) (in) 100 (cm)  0. 50 mm (20 mils) 0.30 mm 0.38 mm 0.20 mm (12 mils) (15 mils) (8 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128...
  • Page 115 READING FEATURES DS4800-1005 Focus Distance 40 cm (Medium) (in) 100 (cm)  0.50 mm (20 mils) 0.38 mm 0.30 mm (12 mils ) (15 m ils ) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128...
  • Page 116 DS4800 REFERENCE MANUAL DS4800-1005 Focus Distance 60 cm (Far) (in) 90 100 110 120 (cm)  0.50 mm (20 mils) 0. 38 mm (15 mils ) (in) (cm) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90...

  • Page 117: Oscillating Mirror Subzero Models

    READING FEATURES 7.4.4 Oscillating Mirror Subzero Models DS4800-1105 Focus Distance 30 cm (Near) (in) 100 (cm)  0.50 mm (20 mils ) 0.38 mm (15 mils) 0.30 mm 0.20 mm (12 mils ) (8 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128...
  • Page 118 DS4800 REFERENCE MANUAL DS4800-1105 Focus Distance 40 cm (Medium) (in) 100 (cm)  0.50 mm (20 mils) 0.30 mm 0.38 mm (12 mils) (15 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...
  • Page 119 READING FEATURES DS4800-1105 Focus Distance 60 cm (Far) (in) 90 100 110 120 (cm)  0.50 mm (20 mils) 0. 38 mm (15 mils) (in) (cm) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...

  • Page 120: Maintenance

    DS4800 REFERENCE MANUAL 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation of the reader. Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and avoid any abrasive substances.

  • Page 121: Troubleshooting

    TROUBLESHOOTING 9 TROUBLESHOOTING 9.1 GENERAL GUIDELINES When wiring the device, pay careful attention to the signal name (acronym) on the CBX100/500 spring clamp connectors (chp. 4). If you are connecting directly to the scanner 25-pin connector pay attention to the pin number of the signals (chp 5). If you need information about a certain reader parameter you can refer to the Genius™...
  • Page 122 DS4800 REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Suggestions Power On: Is power connected? the “Power If using a power adapter (like PG 6000), is it connected to a wall On”/”Ready” LED is not outlet? If using rail power, does rail have power? If using CBX100, does it have power (check switch and LED)? Measure voltage either at pin 13 and pin 25 (for 25-pin connector) or at spring clamp Vdc and GND (for CBX).
  • Page 123 TROUBLESHOOTING TROUBLESHOOTING GUIDE Problem Suggestions Reading: Check synchronization of reading pulse with object to read: Not possible to read the Is the scan line correctly positioned? target barcode (always Place barcode in the center of scan line and run Test mode returns No Read) or the (selectable by Genius™...

  • Page 124: Technical Features

    DS4800 REFERENCE MANUAL 10 TECHNICAL FEATURES ELECTRICAL FEATURES Input Power Supply Voltage 10 - 30 Vdc; (24 Vdc ± 10% for Subzero models) Maximum Consumption X0XX (Standard) 0.6 - 0.2 A; 6 W X1XX (OM) 0.75 - 0.25 A; 7.5 W XXX5 (Subzero) 1.2 A;...
  • Page 125 TECHNICAL FEATURES SOFTWARE FEATURES READABLE CODES *EAN/UPC (including Add-on 2 and Add-on 5) *Code 93 *2/5 Interleaved *Code 128 *Code 39 (Standard and Full ASCII) *EAN 128 *Codabar ISBT 128 ABC Codabar Pharmacode *GS1 DataBar Plessey *GS1 DataBar Expanded GS1 DataBar Limited * ACR4™...

  • Page 126: Glossary

    GLOSSARY ACR4™ (Advanced Code Reconstruction) This is a powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes. Aperture Term used on the required CDRH warning labels to describe the laser exit window. Barcode A pattern of variable-width bars and spaces which represents numeric or alphanumeric data in machine-readable form.
  • Page 127 Full Duplex Simultaneous, two-way, independent transmission in both directions. Half Duplex Transmission in either direction, but not simultaneously. Host A computer that serves other terminals in a network, providing services such as network control, database access, special programs, supervisory programs, or programming languages.
  • Page 128 RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange. RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line. Scanner A device that examines a printed pattern (barcode) and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system.
  • Page 129 INDEX 25-Pin Cable Electrical Connections, 59 Main Serial Interface, 42, 60 Mechanical Installation, 33 Model Description, 30 Mounting DS4800, 36 Accessories, 31 Multiplexer Layout, 86 ACR™ 4, 87 Auxiliary RS232 Interface, 52, 70 Oscillating Mirror Models, 29 Outputs, 56, 74 CBX Electrical Connections, 41 CE Compliance, viii Cleaning, 106...
  • Page 130 EC-039 DECLARATION OF CONFORMITY Rev.: 4 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 265 40050 Monte San Pietro Bologna - Italy www.automation.datalogic.com declares that the DS4800; Laser Scanner and all its models are in conformity with the requirements of the European Council Directives listed below: 2004 / 108 / EC EMC Directive ______________________________________________ This Declaration is based upon compliance of the products to the following standards:...
  • Page 131 EC-127 DECLARATION OF CONFORMITY Rev.: 1 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 265 40050 Monte San Pietro Bologna - Italy www.automation.datalogic.com declares that the CBX100; Connection Box Compact CBX500; Connection Box Modular BM100; Backup module BM150; Display module and all its models are in conformity with the requirements of the European Council Directives listed below: 2004 / 108 / EC EMC Directive...
  • Page 132 EC-128 DECLARATION OF CONFORMITY Rev.: 2 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 265 40050 Monte San Pietro Bologna - Italy www.automation.datalogic.com declares that the QLxxx and QLMxxx; Connection module and all its models are in conformity with the requirements of the European Council Directives listed below: 2004 / 108 / EC EMC Directive ______________________________________________ This Declaration is based upon compliance of the products to the following standards:...
  • Page 133 www.automation.datalogic.com...

This manual is also suitable for:

Bsr00034

Table of Contents