LAPP ETHERLINE GUARD PM03T Operating Instructions Manual

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ETHERLINE® GUARD PM03T / PM02TWA
Operating instructions
Issue 1.0 | 11.04.2022 | from firmware V 1.00
U.I. Lapp GmbH | Schulze-Delitzsch-Straße 25 | D-70565 Stuttgart | Germany
Phone +49 (711) 78 38 - 01 | Fax +49 (711) 78 38 - 26 40 | info@lapp.de | www.lappkabel.de
Link to the latest version of
the operating instructions

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Summary of Contents for LAPP ETHERLINE GUARD PM03T

  • Page 1 Link to the latest version of the operating instructions U.I. Lapp GmbH | Schulze-Delitzsch-Straße 25 | D-70565 Stuttgart | Germany Phone +49 (711) 78 38 - 01 | Fax +49 (711) 78 38 - 26 40 | info@lapp.de | www.lappkabel.de...
  • Page 2 10,00. This offer is valid for a period of three years, calculated from the delivery of the product. Copyright © U.I. Lapp GmbH 2022. All rights reserved. No part of this document may be reproduced, transmitted, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission.
  • Page 3: Table Of Contents

    Content General ............................ 5 Safety instructions ............................ 5 Signs and signal words ..........................5 Target group of the operating instructions .................... 6 Intended use .............................. 6 Abuse ................................7 Assembly / Disassembly .......................... 7 1.6.1 Access restriction ..........................7 1.6.2 Installation position and minimum distances ..................
  • Page 4 Sending the cable status via MQTT .................. 25 Firmware update ........................26 Reset to factory setting ....................27 FAQ ............................. 28 Technical data ........................31 12.1 ETHERLINE GUARD with LAN connection ..................31 12.2 ETHERLINE GUARD with WIFI connection ..................32 12.3 Dimensioned drawing ..........................
  • Page 5: General

    1 General These operating instructions apply exclusively to devices, assemblies, software and services provided by U.I. Lapp GmbH. 1.1 Safety instructions The safety instructions must be observed in order to protect persons and living beings, material goods and the environment from damage. The safety instructions point out possible dangers and give advice on how to avoid dangerous situations.
  • Page 6: Target Group Of The Operating Instructions

    (for more information on firmware updates, see chapter 9) is available. 1.4 Intended use The LAPP ETHERLINE® GUARD is used for condition monitoring of Ethernet-based data lines with the 100BASE-TX transmission standard, with a focus on dynamic applications. All components are delivered with a factory hardware and software configuration. The hardware and software configuration to suit the application conditions must be carried out by the user.
  • Page 7: Abuse

    The device must not be used as the sole means of averting dangerous conditions on machinery and equipment. Faultless and safe operation of the unit requires proper transport, storage, set-up, assembly, installation, commissioning, operation and maintenance. The ambient conditions specified in the technical data must be observed. The unit has protection level IP 20 and must be installed in an electrical operating room or a control box/switch cabinet to protect it from environmental influences.
  • Page 8: Emc Protection

    U.I. Lapp GmbH is not liable for damage caused by software that is active on the user's devices and impairs, damages or infects other devices or processes via the remote maintenance connection and triggers or enables undesired data transfer.
  • Page 9: Recycling And Disposal / Weee

    • Changes to the unit The agreements made upon conclusion of the contract under "General Terms and Conditions of U.I. Lapp GmbH " shall apply. 1.6.10 Recycling and disposal / WEEE LAPP complies with all legal requirements and is registered with the national registers for WEEE in accordance with the directives.
  • Page 10: Security Recommendations

    2 Security recommendations ® ETHERLINE GUARD is a network component and therefore an important element when considering security aspects within a facility or network. Therefore, when using ETHERLINE® GUARD, observe the following recommendations to prevent unauthorised access to installations and systems. General: •...
  • Page 11: Overview

    3 Overview The ETHERLINE® GUARD can be used to monitor Ethernet-based data lines with a transmission speed of 100Mbit/s (100Base-TX). The ETHERLINE® GUARD is looped into the cable harness and can provide information about the quality of the cable connection via a separate network connection (LAN or WiFi) or via a digital output.
  • Page 12: Structure And Connection Of The Etherline Guard

    ® 4 Structure and connection of the ETHERLINE GUARD The ETHERLINE® GUARD has two RJ45 connections (DATA) for the cable to be monitored and a LAN connection (PM03T) or an antenna connection for WiFi (PM02TWA) configuration via the web interface. The LEDs on the left edge of the housing indicate the status of the unit (PWR / STATUS / COM / WIFI) and the status of the monitored data line.
  • Page 13: Connection Of The Power Supply

    4.1 Connection of the power supply The ETHERLINE GUARD has to be connected with 24 V DC at the wide- range input "18 ... 30 V DC" and "GND". The "FE" connection is for the functional earth. Connect this properly to the reference potential. The housing of the ETHERLINE®...
  • Page 14: Connecting The Data Connection (Lan / Wifi)

    4.3 Connecting the data connection (LAN / WIFI) The data connection "LAN" (PM03T) or "WIFI" (PM02TWA) allows access to the web server of the monitoring electronics via Ethernet line or via WiFi. The web page displays the status of the cable to be monitored and enables configuration of the ETHERLINE®...
  • Page 15: Using The Microsd Card

    The microSD card is not necessary for normal operation of the unit! The measurement recordings can be used by the LAPP Support to analyse the unit. If there is an SD card in the unit, the cable readings are automatically stored there.
  • Page 16: First Commissioning ("Teach-In")

    5 First commissioning ("teach-in") The Ethernet data line to be monitored is connected to the lower DATA socket (GUARD). The upper DATA socket is for the connection to the communication partner. A commercially available Ethernet data line suitable for industrial use can be used here. After the two DATA sockets have been connected via Ethernet lines and the Ethernet links of the communication connection have been recognised (the other end of each cable is also connected), a teach-in must be carried out once for the unit to work correctly.
  • Page 17 No teach-in carried out PWR lights up permanently green. • No teach-in has been carried out. • Cable status is neither determined nor output. • Perform teach-in. When the teach-in process is complete, the PWR LED and the STATUS LED should light up green continuously.
  • Page 18 Maintenance required PWR lights up permanently green. STATUS flashes red (approx. 1Hz). • ETHERLINE GUARD is in normal operation. • Maintenance of the monitored cable necessary Set alarm threshold (default = 80%) > Cable condition > 20% • Digital outputs switch depending on configuration (Q1 = "high", Q2 = PWM) Line defective PWR lights up permanently green.
  • Page 19: Access To The Web Interface

    For the ETHERLINE® GUARD version "LAN" it is the IP address 192.168.0.32 For the ETHERLINE® GUARD version "WIFI" it is the IP address 192.168.4.1 For optimal use and display, Lapp recommends using Google Chrome as your browser. 6.1 Access via LAN Connect the LAN interface of the ETHERLINE®...
  • Page 20: Initial Registration

    WiFi Access point (available at PM02TWA) after 3s PWR lights up permanently red. WiFi lights up blue according to the function. • Deactivation/activation of the WiFi access point depending on the initial situation. • The LEDs switch off after releasing the set button, the selected function is executed. 6.3 Initial registration When logging in for the first time, you will be asked to set a password for the default user "admin".
  • Page 21: Main View "Home

    6.4 Main view "Home“ After logging in, the "Home" web page of the ETHERLINE® GUARD always opens. The main view contains information about the device and cable status. The menu contains further functions for configuration, firmware update, etc. With the last menu item "Log out", access to the web interface can be blocked again.
  • Page 22: Configuration

    7 Configuration 7.1 Basic configuration "Settings“ The basic settings can be made in the "Settings" menu. With the button "Change password" the password of the standard user "admin" can be changed. With "Alarm threshold for Q1", the "cable status" limit value for activating output Q1 can be set. If the "cable status"...
  • Page 23: Wifi Configuration

    7.3 WiFi configuration The ETHERLINE® GUARD works as an access point (AP) in the factory setting. The first access therefore takes place via direct access, e.g. with a mobile phone or tablet. The SSID name ("LAPP_xxxxxxxx") can be read on the right side of the device. The default WiFi password is "12345678". As soon as you have established the connection to the WLAN network of the ETHERLINE®...
  • Page 24: Switch Wifi Operating Mode

    7.3.1 Switch WiFi operating mode To integrate the ETHERLINE® GUARD into an existing WLAN network (client operation), change the "WiFi mode" in the WiFi configuration under "Change wireless connection mode" accordingly. It is possible to switch to client mode or to have both operating modes (access point and client) active.
  • Page 25: Sending The Cable Status Via Mqtt

    8 Sending the cable status via MQTT The built-in MQTT Publisher can be activated in the "Settings" menu under "Cloud protocol activation". The MQTT Publisher regularly sends the "cable status" as an MQTT message to an MQTT broker, which can be located in the local network or in the cloud.
  • Page 26: Firmware Update

    9 Firmware update The firmware of the ETHERLINE® GUARD can be updated very easily via the web interface. You can obtain the firmware from the LAPP website or from LAPP Support. Link to the current firmware:https://www.lappkabel.de/etherlineguard Place the firmware file on your PC.
  • Page 27: Reset To Factory Setting

    10 Reset to factory setting Resetting the ETHERLINE® GUARD to factory settings can be done with the "SET" button when the unit is switched on. When the ETHERLINE® GUARD is reset, the configuration is irretrievably deleted and the IP and WiFi settings are reset to the factory settings.
  • Page 28: Faq

    11 FAQ ® What is ETHERLINE GUARD? ® ETHERLINE GUARD is a stationary monitoring device that evaluates the current status of a data line and indicates it as a percentage. This is based on data determined from the physical properties of the data transmission.
  • Page 29 ® No, the ETHERLINE GUARD cannot perform cable qualification by recording standardised measured variables. It also does not recognise whether it is a LAPP cable or a cable of the market competitors. ® Can ETHERLINE GUARD monitor any type of data line? ®...
  • Page 30 ® How can costs be saved with ETHERLINE GUARD? ® ETHERLINE GUARD enables the optimisation of maintenance cycles and thus more efficient personnel and resource planning for planned maintenance work. By determining the performance status, ® ETHERLINE GUARD contributes to predictive maintenance and increases machine availability with optimised maintenance operations.
  • Page 31: Technical Data

    12 Technical data 12.1 ETHERLINE GUARD with LAN connection Article number 21700150 Name ETHERLINE® GUARD PM03T 35 x 48.5 x 75.5 mm (without power supply connector); Dimensions (D x W x H) 43.5 x 48.5 x 75.5 mm (with power supply connector) Weight approx.
  • Page 32: Etherline Guard With Wifi Connection

    12.2 ETHERLINE GUARD with WIFI connection Article number 21700151 Name ETHERLINE® GUARD PM02TWA 35 x 48.5 x 75.5 mm (without power supply connector); Dimensions (D x W x H) 43.5 x 48.5 x 75.5 mm (with power supply connector) Weight approx.
  • Page 33: Dimensioned Drawing

    12.3 Dimensioned drawing 12.3.1 PM03T 12.3.2 PM02TWA ETHERLINE® GUARD | Issue 1e | 11.04.2022...

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