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PARTS & SERVICE MANUAL
MODEL 1450/3000/4000
Document: 1450/3000/4000 Parts & Service Manual Rev. 1.5
Covers Serial Number Range:
018-XC14CGH1YG-00018 thru ____________________
SOLD & SERVICED BY

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Summary of Contents for Calder Brothers MAULDIN 1450

  • Page 1 PARTS & SERVICE MANUAL MODEL 1450/3000/4000 Document: 1450/3000/4000 Parts & Service Manual Rev. 1.5 Covers Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ SOLD & SERVICED BY...
  • Page 3: Table Of Contents

    Calder Brothers Corporation Page 1 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Table Of Contents 1.0.doc TABLE OF CONTENTS ITEM PAGE Roller Service & Operation Section........... 3 Steering Assembly ................15 Drive Compartment ................16 Seat & Tank Assembly ..............17 Battery Assembly ................
  • Page 4 Calder Brothers Corporation Page 2 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Notes 1.0.doc NOTES...
  • Page 5: Roller Service & Operation Section

    Calder Brothers Corporation Page 3 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ IMPORTANT SAFETY INFORMATION Most accidents involving roller maintenance are caused by failure to observe basic safety rules or precautions.
  • Page 6 Calder Brothers Corporation Page 4 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ FLUID CAPACITIES AND RECOMMENDATIONS FLUID CAPACITY RECOMMENDATION Engine oil Varies with engines High quality CC/CD multi-grade lubricating oil.
  • Page 7 Calder Brothers Corporation Page 5 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ 2. Engine Safety Element IMPORTANT: Do not remove safety element under heavy dust or blowing conditions (in the field).
  • Page 8 Calder Brothers Corporation Page 6 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ e. Connect negative (-) terminal 4. Charging: Connect charger leads to proper battery terminals then proceed according to charger manufacturer's instructions.
  • Page 9 Calder Brothers Corporation Page 7 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ To Change: a) Stop engine. Wait 15 minutes for engine and surrounding parts to cool before proceeding.
  • Page 10 Calder Brothers Corporation Page 8 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ NOTE: Each roller should be thoroughly inspected after each use and during maintenance cycle for: a) Tightness of mounting bolts and attaching hardware on bearings, couplings, frame, etc.
  • Page 11 Calder Brothers Corporation Page 9 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ • Remember, failure of a certain part may be caused by malfunction of another part or system 2.
  • Page 12 Calder Brothers Corporation Page 10 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ C. Electrical System Engine Voltmeter Status Reading Indicates To Correct Running 13.5 - 14 Volts Normal Condition Running Less than 13.5 or...
  • Page 13 Calder Brothers Corporation Page 11 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ (Actual flow determined by engine rpm’s) Problem Possible Cause To Correct No Power or Worn or Malfunctioning pump or motor.
  • Page 14 Calder Brothers Corporation Page 12 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Roller Service & Operation Section 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ Recommended Preventive Maintenance Intervals INTERVAL ITEM PROCEDURE Initial Break-In Hydraulic Filter Change (After 1 50 hours) Engine Oil & Filter...
  • Page 15 CALDER BROTHERS CORPORATION (LIMITED) PRODUCT WARRANTY Calder Brothers Corporation warrants that the Roller under this program will be free from defects in material and workmanship for a period of (12) twelve months from date of installation. Written notice of any claimed defect must be given to Calder Brothers Corporation within the warranty period and within (30) thirty days after such defect is discovered.
  • Page 16 Calder Brothers Corporation Page 14 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Notes 1.1.doc NOTES...
  • Page 17: Steering Assembly

    Calder Brothers Corporation Page 15 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Steering Assembly 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ STEERING ASSEMBLY 1. Steering Wheel.................. 050-0030 2. Steering Wheel Mounting Disk (Rubber) ........... 015-0074 3. Steering Shaft Assembly ..............082-0013 4.
  • Page 18: Drive Compartment

    Calder Brothers Corporation Page 16 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Drive Compartment 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ DRIVE COMPARTMENT Brake Handle......050-0018 Brake Cable......050-0008 Drive Handle......083-0024 Drive Handle Grip ....050-0334 Choke Cable......050-0025 Throttle Cable......050-0024 Drive Cable.......050-0008 Drive Cable Ball Joint ....030-0237 Neutral Safety Switch ....020-0002...
  • Page 19: Seat & Tank Assembly

    Calder Brothers Corporation Page 17 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Seat, Tank, Battery Assembly 1.1.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ SEAT & TANK ASSEMBLY 1. Seat Assembly......050-0017 2. Water Tank Assembly....081-0029 3. Inspection Cap......050-0026 4. Ball Valve........ 017-0043 5.
  • Page 20: Engine Assembly - Front

    Calder Brothers Corporation Page 18 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Engine Assembly - Front 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ ENGINE ASSEMBLY – FRONT 1. Kohler CH18S Engine ............... 010-0275 2. Muffler .................... 010-0302 3. Engine Oil Filter ................021-0026 4.
  • Page 21: Engine Assembly - Rear

    Calder Brothers Corporation Page 19 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Engine Assembly - Rear 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ ENGINE ASSEMBLY – REAR 1. Kohler CH18S Engine ............... See Engine-Front 2. Muffler .................... See Engine-Front 3. Starter..................... 010-0375 4.
  • Page 22: Drum Assembly - Front

    Calder Brothers Corporation Page 20 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Drum Assembly - Front 1.3.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ DRUM ASSEMBLY - FRONT Front Drum Assembly (1450)....................082-0014 Front Drum Assembly (3000)....................082-0015 Front Drum Assembly (4000)....................082-0016 Front Drum Shaft.......................
  • Page 23: Drum Assembly - Rear

    Calder Brothers Corporation Page 21 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Drum Assembly - Rear 1.3.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ DRUM ASSEMBLY – REAR Left Side Right Side 1. Rear Drum Assembly (1450 Model) ............082-0003 Rear Drum Assembly (3000 Model) ............082-0004 Rear Drum Assembly (4000 Model) ............
  • Page 24: Vibrator Assembly

    Calder Brothers Corporation Page 22 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Vibrator Assembly 1.0.doc Serial Number Range: 018-XC14CGH1YG-00018 thru ____________________ VIBRATOR ASSEMBLY 1. Vibrator Assembly Complete............. 081-0025 2. Pillow Block Bearing ..............018-0002 3. Vibrator Shaft................092-0074 4. Vibrator Shaft Coupling Half ............015-0033 5.
  • Page 25 Calder Brothers Corporation Page 23 Model: 1450/3000/4000 Steel Drum Roller 1450-3000-4000 Notes 1.2.doc NOTES...

This manual is also suitable for:

Mauldin 3000Mauldin 4000

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