Summary of Contents for AVZ Cubola Solidare
- Page 1 Manufacturing and installation instruction ® Cubola® Solidare Free standing awning/pergola awning ® ® Cubola Solidare EN 20-04-2018...
- Page 2 * * A T T E N T I O N * * AVZ accepts no liability for any errors in this manual, or for any damage or losses resulting from the use thereof. Cubola ® Solidare ® EN 20-04-2018...
- Page 3 ® ® General information Cubola Solidare Maximum dimensions (cm)* Width unit Projection unit Height unit Maximum per unit 600 cm 400 cm 300 cm * = While the system in theory allows for endless connection in all directions, it is not possible to end both front profiles at one profile.
- Page 4 ® ® General information Cubola Solidare Determine the centre-to-centre size per unit In order to determine the cut sizes, first measure the centre to centre size of each unit. A drawing with dimensions is shown below. For a more detailed view, see the cut size diagram and the enclosed cut lists. Depth Diepte Depth...
- Page 5 ® ® General information Cubola Solidare Freestanding (connected) Wall-mounted ( connected ) Number and cut sizes The cut sizes apply to all Double Double Double wall- Double wall- Single Single wall- freestanding freestanding mounted side- mounted configurations, based on the CTC freestanding mounted side-by-side...
- Page 6 ® ® General information Cubola Solidare Cut sizes Height No. of pieces Height + size under ground level – 10 Fabric dimension No. of pieces CTC width Fabric with – 252 mm zipper in cassette CTC projection + 0 mm CTC width Fabric without –...
- Page 7 ® ® Assembly Cubola Solidare Sub-composition support beams Cut the profiles to the correct lengths according to the cut lists. Place the drilling template and drill 4 holes according to the ‘support beam pattern. Do the same on the other side of the profile. ®...
- Page 8 ® ® Assembly Cubola Solidare ® ® Wall mounting Cubola Solidare 5. Screw the wall mounting plate to the mounting profile. Note: Side mounting plate with holes at 50 mm (side with the most holes) against the wall mounting plate. 6.
- Page 9 ® ® Assembly Cubola Solidare Sub-composition support beam front side 1. Shorten the front profile support beam, mounting profile and front profile to the correct lengths. 2. Place the drilling template on the top of the profile and drill 4 holes according to the ‘support beam’ pattern.
- Page 10 ® ® Assembly Cubola Solidare Slide the complete mounting profile in the support beam front side and fasten both sides on the top with 8 bolts. 10. Slide the sealing strip into the support beam. 11. Slide the filed off fabric roller onto the fabric and wind the fabric eventually. Cubola ®...
- Page 11 ® ® Assembly Cubola Solidare Sub-composition legs Shorten the legs to the correct size. Place the drilling template on the profile and drill 7 holes according to the 'top of leg’ pattern. Drill the centred hole up to 20 mm. This hole is for the cable entry. Turn the profile 90°...
- Page 12 ® ® Assembly Cubola Solidare Sub-composition side guides Shorten the side guides to the correct lengths. Place the end cap front profile at the mounting position, make sure the front is flush with the end of the side guide. Drill a hole of 6,5 mm through the hole in the end cap. Drill 2 holes of 7 mm, as shown below, to assemble the support beam to the top cover support.
- Page 13 ® ® Assembly Cubola Solidare Slide the end bearing block with bearing in front of the guide. Place the end cap of the front profile around the guide and fasten it on the side with a countersunk screw (through the guide into the end bearing block). Place a clamping plate into the bottom of the profile and fasten the end cap on the bottom.
- Page 14 ® ® Assembly Cubola Solidare Sub-composition tensioning system (systems larger than 4.0 meter) Slide the clamping plate in the slot of the front profile with the wholes to the centre of the front profile. Make sure the sides of the clamping plate and the front profile are flush. Mark the holes and drill hole of 9 mm.
- Page 15 Take the tensioning wire through the tensioning wire mounting blocks and the cover profile. Fasten the tensioning wire mounting blocks in the clamping plate with M8x25 bolts. Note: Make sure the mounting blocks are centered under the front profile. Keep at both sides of the mounting block and the cover profile a distance of 2 mm. Fasten the cover profile through the holes of 6,5 mm.
- Page 16 Close both sides of the tensioning system with covers and fasten with M4x25 cylinder screws. Sub-composition cassette with front profile At the operation side drill a hole of 11 mm in the bottom cover for the passage of the motor cable. Make a rushing in the hole.
- Page 17 At the operation side, install the motor in the fabric roller and the bearing bung at the bearing side. 7. Make 4 windings of cord around the cord pulley and ensure that the cord runs neatly. TIP: Apply double sided tape in the cord pulley before winding the cord. Now the first 4 windings are fixed in place and will remain so during transport.
- Page 18 11. Apply the stickers showing maximum stretch of the spring in the front profile. A spring may be stretched up to 60% of its original length. In case of a short spring (length 35 cm), apply the redline of the sticker at 56 cm from the side of the front profile.
- Page 19 14. Control the cord pulleys are straight in front of the wheel on the top cover support. The cord rolls bottom wise. 15. Install the mounting brackets on the bottom cover. The number of the mounting brackets depend on the width of the system (see page 3). Place the outer mounting brackets against the top cover support.
- Page 20 ® ® Installation Cubola Solidare ® ® Installation free-standing Cubola Solidare Measure the positions of the legs on the floor. Various means of floor mounting are possible, depending on the situation. For example: on concrete pads, foundation or existing floor. Mounting on concrete pads is assumed for the purposes of these instructions Dig 4 holes and place 4 concrete pads.
- Page 21 19. Tilt the cassette and pre-drill holes. To the 2 central brackets belong 6 self-drilling screws. Pre-drill these holes also before fastening. 20. Stick the wheels of the guide block in the side guide and slide the side guide onto the top cover support, make sure the cord is free in the side guide.
- Page 22 ® ® Installation Cubola Solidare 25. Feed the cord through the front profile as shown below. 26. Remove the cord tensioner from the front profile for easier positioning of the cord on the wheels. Insert the cord through the hole in the cord tensioner and pull lightly to tension. Make a knot in the cord at around 25 cm behind the hole.
- Page 23 ® ® Installation Cubola Solidare 32. Screw (for Solidare Pergola awnings larger than 4,0 meter) the top cover extension on the top cover with self-drilling screw 4,2x13 mm. Install the top cover and fasten it with self-drilling screw 4,2x13 mm and click the caps. 33.
- Page 24 ® Installation wall-mounted Cubola Solidare Decide before placing the Cubola Solidare whether the existing building is suitable to install the Cubola Solidare system (have it judged by an architect). Ensure adequate mounting material for the combination wall and Cubola Solidare.
- Page 25 ® ® Installation Cubola Solidare Slide the fitted corner assembly to the mounted wall bracket. When doing so, ensure that the control cable is drawn out through the opening in the wall bracket 10. Fasten the support beam to the top using the 3 bolts. Fasten the other bolt when the cassette is placed on the system.
- Page 26 ® ® Installation Cubola Solidare 21. Position the side guide to the front profile and make sure the cord is free in the side guide. NOTE: Control if the zipper runs in the PVC guide. 22. Fasten the side guide through the pre-drilled holes with cylinder metal screws M6x14. Leave the side guides on the floor.
- Page 27 ® ® Installation Cubola Solidare 28. Place the cord tensioner in the front profile and fasten it by turning the PVC guide blocks with a screwdriver. Tension the system, turning in the direction as shown on the cord tensioner. Note: Every spring may be stretched to a maximum of 60% of its own length. 29.
- Page 28 ® Appendix cut list Cubola freestanding To be calculated! CTC width Height incl. measure below ground level – 10 mm CTC projection No of pcs. Cut size CTC projection per unit Projection – 110 mm CTC width per unit Width – 110 mm –...
- Page 29 ® ® Appendix cut list Cubola Solidare connected To be calculated! CTC width 2 CTC width 2 Height incl. measure below ground level – 10 mm CTC projection No of pcs. Cut size Projection – 10 mm CTC projection per unit CTC width per unit Width –...
- Page 30 ® ® Appendix cut list Cubola Solidare wall-mounted To be calculated! CTC width Height incl. measure below ground level – 10 mm Projection CTC projection = projection -55 +45 mm No of pcs. Cut size CTC projection per unit Projection – 10 mm CTC width per unit Width –...
- Page 31 ® ® Appendix cut list Cubola Solidare wall-mounted connected To be calculated! CTC width 1 CTC width 2 Height incl. measure below ground level – 10 mm Projection CTC projection = projection -55 +45 mm No of pcs. Cut size CTC projection per unit Projection –...
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