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Panasonic TC-P46U1N Service Manual

46 inch class 1080p plasma hdtv. gpf12du chassis

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Please file and use this manual together with the service manual for Model No.
TC-P46U1 Order No. MTNC090319CE
46 inch Class 1080p Plasma HDTV
TC-P46U1N
GPF12DU Chassis
©
Panasonic
copying and distribution is a violation of law.
ORDER NO.MTNC091165AE
Corporation
2009.Unauthorized

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Summary of Contents for Panasonic TC-P46U1N

  • Page 1 ORDER NO.MTNC091165AE 46 inch Class 1080p Plasma HDTV TC-P46U1N GPF12DU Chassis Please file and use this manual together with the service manual for Model No. TC-P46U1 Order No. MTNC090319CE © Panasonic Corporation 2009.Unauthorized copying and distribution is a violation of law.
  • Page 2 1 Important Notice This service manual is for MANUFACTURING ID NO. TC-P46U1N as indicated in the label at the side and model name plate of the unit. 2 Different Point 2.1. Mechanical Replacement Parts List Rer.No. Parts No. Parts name & Description...
  • Page 3 ORDER NO.MTNC090319CE B34 Canada: B07 46 inch Class 1080p Plasma HDTV TC-P46U1 Model No. GPF12DU Chassis © Panasonic Corporation 2009. Unauthorized copying and distribution is a violation of law.
  • Page 4 1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
  • Page 5 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
  • Page 6 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
  • Page 7 3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, AV Switch Scan Drive Digital Signal Processor, SYSTEM MPU, HDMI Switch Sustain Drive Seine 3LV Sustain out (Lower)
  • Page 8 3.2. Applicable signals * Mark: Applicable input signal for Component (Y, PB, PR) and HDMI horizontal frequency (kHz) vertical frequency (Hz) COMPONENT HDMI 525 (480) / 60i 15.73 59.94 525 (480) /60p 31.47 59.94 750 (720) /60p 45.00 59.94 1,125 (1,080) /60i 33.75 59.94 1,125 (1,080)/60p...
  • Page 9 4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 332 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 46 inch class (46.0 inches measured diagonally) (W × H × Diagonal) 40.1 inch ×...
  • Page 10 5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
  • Page 11 Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
  • Page 12 5.2. Service tool mode 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
  • Page 13 5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
  • Page 14 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
  • Page 15 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
  • Page 16 6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
  • Page 17 6.4. No Picture...
  • Page 18 6.5. Local screen failure Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area. Fig-1...
  • Page 19 7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 1. See Service Hint (Section 3) 7.2. Remove the P-Board Caution: To remove P.C.B. wait 1 minute after power was off for dis- charge from electrolysis capacitors. 1. Unlock the cable clampers to free the cable 2.
  • Page 20 7.5. Remove the A-Board 3. Remove the Control button unit. 1. Remove the Tuner unit. (See section 7.4.) 2. Remove the screws (×4 ) and remove the A-Board. 7.8. Remove the GK-Board 1. Remove the Control button unit. (See section 7.7.) 7.6.
  • Page 21 7.9. Remove the SU-Board 7.10. Remove the SD-Board 1. Remove the flexible cables (SU1, SU2, SU3 and SU4) 1. Remove the Control button unit. (See section 7.7.) connected to the SU-Board. 2. Remove the flexible cables (SD1, SD2, SD3 and SD4) 2.
  • Page 22 7.11. Remove the SC-Board 7.13. Remove the SS-Board 1. Remove the SU-Board and SD-Board. (See section 7.9. 1. Remove the Tuner unit. (See section 7.4.) and 7.10.) 2. Unlock the cable clampers to free the cable. 2. Unlock the cable clampers to free the cable. 3.
  • Page 23 7.17. Remove the C3-Board 1. Remove the Tuner unit. (See section 7.4.) 2. Remove the Hanger metal L and the Stand bracket L. (See section 7.14.) 3. Remove the flexible cables holder fastening screws (×14 4. Disconnect the flexible cables (CB9, CB10, CB11, CB12, CB13, CB14 and CB15).
  • Page 24 2. For leaving the plasma panel from the front frame, pull the 3. Remove the screws (×2 ) and remove the S-Board bottom of the cabinet assy forward, lift, and remove. unit. 4. Disconnect the connector (S2). 5. Remove the Power button. 6.
  • Page 25 7.20. Remove the K-Board 7.21. Replace the plasma panel 1. Remove the Cabinet assy. (See section 7.18.) Caution: A new plasma panel itself without Hanger metals is 2. Remove the S-Board. (See section 7.19.) fragile. 3. Remove the screws (×7 To avoid the damage to new plasma panel, carry a new 4.
  • Page 26 8 Measurements and Adjustments 8.1. Adjustment Procedure 8.1.1. Driver Set-up 8.1.1.1. Item / Preparation 1. Input a white signal to plasma video input. 2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full Caution 1. First perform Vsus adjustment. 2.
  • Page 27 8.1.2. Initialization Pulse Adjust 1. Input the White signal to plasma video input. 2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full 3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop. Test point Volume Level...
  • Page 28 8.1.4. Adjustment Volume Location 8.1.5. Test Point Location...
  • Page 29 8.2. Adjustment 8.2.1. White balance adjustment Name of measuring instrument Connection Remarks • W/B pattern Component input • Color analyzer or HDMI input (Minolta CA-100 or equivalent) or ATSC 1080i signal Panel surface Procedure Remarks • Make sure the front panel to be used on the final set is fitted. •...
  • Page 31 9 Block Diagram 9.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR SD CARD SD CARD DATA SD CARD DATA SLOT DDR2 TMDS DATA HDMI1 TMDS DATA HDMI DATA HDMI2 HDMI SW HDMI DATA TMDS DATA HDMI3 (SIDE) IFD_OUT VSB_IN Seine3LV SBO2 SBI2 TUNER SUB+9V DET...
  • Page 32 9.2. Block (1/4) Diagram JK4500 JK4501 JK4502 DIGITAL SIGNAL PROCESSOR HDMI IN 1 HDMI IN 2 HDMI IN 3 (SIDE) V2_V JK3701 V2_L VIDEO2 V2_R (SIDE) IC4500 STB5V EEPROM TV SUB ON TUNER SOS IC4501 IC3001 (LED:10TIMES) (LED:10TIMES) Q5522 EEPROM VOLTAGE VIDEO SW AUDIO SW...
  • Page 33 9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD3-H IIC2 VIDEO DATA *PLASMA AI VIDEO DATA LVDS DATA *CPG with SS *H/V Sync Control VIDEO DATA *Sub Filed Processor +5V(P) IC9303 *Plasma AI P3.3V ADDR/DATA +5V(P) FLASH Config(CCLK,DDTATA,PROGB), FLASH I/F MEMORY FPCLK,FPDATA[1:0],FVSEL CONTROL DATA...
  • Page 34 9.4. Block (3/4) Diagram POWER SUPPLY COLD COLD Q601,Q604,Q607 Q203-Q206 L603 T201 D253 Vsus RESONANCE Vsus D254 2A 250V SS11 F603 IC601 Vsus IC202 T301 D353 Q602,Q603 +15V(P) Q201,Q202 PFC CONTROL Q207,Q208 IC352 D609 POWER F351 D351 +15V(P) CONTROL NEED HOLDER IC251 PC201...
  • Page 35 9.5. Block (4/4) Diagram SCAN DRIVE TPVSUS Vsus SC50 FACTORY TPVSET IC16791 VSET GEN. SHUNT REG DC/DC 16V-F IPD CIRCUIT SS SUSTAIN DRIVE CONVERTER IC16788,89 VF_GND Q16604 PC16601 CPH2 IC16771 PHOTO COUPLER TPVSUS Vad+5V Q16607 IC16661 Vsus IPD CIRCUIT PC16603 Q16661 SCAN OUT (UPPER) CERS...
  • Page 37 10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
  • Page 38 10.3. Wiring (2)
  • Page 39 10.4. Wiring (3)
  • Page 40 10.5. Wiring (4)
  • Page 41 11 Schematic Diagram 11.1. Schematic Diagram Note...
  • Page 42 11.2. P-Board (1/2) Schematic Diagram AC CORD P-BOARD ETX2MM747AFG (1/2) MIP3E50MY CONTROL VIFA5502MTE1 CONTROL COLD VIKIA431A ERROR DET...
  • Page 43 11.3. P-Board (2/2) Schematic Diagram P-BOARD ETX2MM747AFG (2/2) POWER CONTROL VISSC9101M VINJM2904ME1 COMPARATOR COLD COLD Vsus VILC87F2G081 POWER VIR3111N40AT MICOM REGULATOR VISC2628T +15(P) VIBD9703FP +5(P) C3-BOARD (C35) SC-BOARD (SC2) A-BOARD A-BOARD SS-BOARD A-BOARD (A6) (A25) (SS11) (A6)
  • Page 44 11.4. GK, K and S-Board Schematic Diagram K-BOARD TNPA4871S RM2501 B3RAD0000160 REMOTE RECEIVER R2525 D2512 D2520 MAZ80430LL LN1271RALTR POWER LED C2512 C2522 6.3V PC2501 B3JB00000046 0.1u Q2511 C.A.T.S. SENSOR 2SD0601A0L R2513 GK-BOARD TNPA4874S R2517 Q2510 R2524 5.6k 2SD0601A0L R2516 R2542 R2557 5.6k R3771...
  • Page 45 11.5. A-Board (1/15) Schematic Diagram A-BOARD TXN/A1EJUUS (1/15) Seine3LV FLASH HDMI TO 3/15 TO 8/15 TO 9/15 EBADD23/NABSY_N IC8001 EBADD23/NABSY_N IC8001 DDC5V_A VGIN IC8001 VGIN TP8000 IC8001 ANTCON EBADD22/NAALE IC8001 EBADD22/NAALE TO 5/15 TO 8/15 VBIN IC8001 VBIN EBADD21/NACLE IC8001 EBADD21/NACLE IC8001 RXNC_A...
  • Page 46 11.6. A-Board (2/15) Schematic Diagram A-BOARD TXN/A1EJUUS (2/15) DDR2 IC8001 IC8002 C1AB00003078 C3ABSY000036 SUB1.8V Seine3LV DDR2 CH0DM0 CH0DM0 DDRDM0 IC8001 IC8002 C8046 IC8002 IC8002 CH0DM1 CH0DM1 DDRDM1 IC8001 IC8002 IC8002 IC8002 0.1u IC8002 IC8002 IC8002 UDQS IC8002 IC8002 CH0DQS0 IC8002 UDQS C8042 IC8002...
  • Page 47 11.7. A-Board (3/15) Schematic Diagram A-BOARD TXN/A1EJUUS (3/15) DIGITAL,SD-CARD Seine3LV SUB3.3V TO 1/15 R4092 EXB2HV472JV R4090 EXB2HV680JV AA_ED0 EBDAT0 SUB3.3V AA_ED1 EBDAT1 AA_ED2 EBDAT2 AA_ED3 SUB3.3V EBDAT3 AA_ED4 C8506 TP8568 EBDAT4 R8517 0.1u AA_ED5 AA_XECS0 EBDAT5 XECS0 AA_ED6 EBDAT6 R8519 AA_ED7 AA_XERE EBDAT7...
  • Page 48 11.8. A-Board (4/15) Schematic Diagram A-BOARD TXN/A1EJUUS (4/15) POWER SUPPLY SYSTEM MPU VJ5600 STB5V Q5522 TPS0S F15V R5537 L5603 L5604 B1ADCE000022 J0JHC0000075 G1C100MA0203 1.5k AG_SOS AG_SOS TO 7/15 C5702 C5697 C5713 C5714 C5522 R5535 R5538 2.2k 0.1u R5536 F15V TP5400 R5540 F15V C5708...
  • Page 49 11.9. A-Board (5/15) Schematic Diagram A-BOARD TXN/A1EJUUS (5/15) CONNECTOR R3571 SOUND15V TP3520 TP3518 TP3519 P-BOARD (P6,P7) R3570 IIC2 TO 7,10/15 +15V_S +15V_S SYS_SCL0 SYS_SCL0 SYS_SDA0 +15V_S SYS_SDA0 TP3521 SUB9V S_GND S_GND S_GND JK3000 MUTE TO 10/15 F+15V K1U925A00002 OPERATE MUTE F15V TP3522 TP3502...
  • Page 50 11.10. A-Board (6/15) Schematic Diagram A-BOARD TXN/A1EJUUS (6/15) AV SW,SPEAKER OUT OPERATE OPERATE MUTE RESET TP2104 C2153 0.1u C2105 SOUND15V R2109 C2151 C2152 SUB3.3V C2103 470u C2106 C2109 R2121 0.1u 4700p 0.047u C2134 R2101 0.022u C2107 C2118 C2124 4700p C2143 0.1u V2_V 0.022u...
  • Page 51 11.11. A-Board (7/15) Schematic Diagram A-BOARD TXN/A1EJUUS (7/15) SYSTEM MPU,EEPROM SUB5V R1212 R1211 SUB9V R1213 R1214 STB3.3V TP1103 C1117 TP1105 0.1u HDMI AG_EDID_WP AG_EDID_WP TO 8/15 AG_HDMI_CEC R1209 AG_HDMI_CEC 4.7k SUB3.3V TP1102 R1201 R1200 R1237 4.7k 4.7k 4.7k LVDS Out R1205 R1197 TP1100...
  • Page 52 11.12. A-Board (8/15) Schematic Diagram A-BOARD TXN/A1EJUUS (8/15) HDMI CN_to_H TO 5/15 TP4508 MAIN_Y/CVBS D4584 MAIN_Y/CVBS B0HCMM000014 MAIN_PB/C MAIN_PB/C L4506 J0JYC0000068 L4507 MAIN_PR J0JYC0000068 MAIN_PR R4606 RGB_CVBS 4.7k RGB_CVBS TP4525 C4500 SUB2.5V 0.1u IC4500 C4625 L4512 Seine3LV C4551 J0JYC0000068 JK4500 0.1u 0.1u TO 1/15...
  • Page 53 11.13. A-Board (9/15) Schematic Diagram A-BOARD TXN/A1EJUUS (9/15) TUNER TO 7/15 AG_RF_AFT1 R8312 AG_RF_AFT1 TP8300 TU8300 RF_L RF_L TP8301 ENGE6609KF RF_R TUNER RF_R TO 5/15 TP8302 RF_V RF_V SUB5V R8341 R8300 RF_L L-out RF_R R-out R8301 RF-AGC_Monitor R8332 VIDEO_OUT Video-out C8301 C8302 C8310...
  • Page 54 11.14. A-Board (10/15) Schematic Diagram A-BOARD TXN/A1EJUUS (10/15) CONNECTOR FACTORY STB5V SYSTEM MPU STB5V STB3.3V TP8573 TP8503 STB3.3V R4233 TO 1,7/15 AG_SRQ_SYSMPU TP8505 IIC_CONT STB5V R4131 SYS_SCL2_TUNER TP8572 SYSMPU_SCL2 (Tuner) FACTORY R4132 SYS_SDA2_TUNER SYSMPU_SDA2 (Tuner) STB5V TP8566 D_RXD SRQ1 D_RXD SYSMPU_SCL0 (AVSW/A_Amp) Panel_RXD...
  • Page 55 11.15. A-Board (11/15) Schematic Diagram 3.3V A-BOARD TXN/A1EJUUS (11/15) IC9805 DC-DC CONVERTER 15V->3.3V C0DBAYY00477 P15V P5V->FPGA2.5V PGND PANEL MICOM,EEPROM P2.5V PGND PGND P3.3V C9077 C9078 C9899 C9926 L9001 VOUT G1C3R3Z00004 R9897 Q9003 C9071 B1ABCF000231 STB_D3.3V ON/OFF IC9808 0.1u BOOT R9108 TP9079 PSET C9080...
  • Page 56 11.16. A-Board (12/15) Schematic Diagram A-BOARD TXN/A1EJUUS (12/15) DISCHARGE CONTROL LVDS TO 1/15 R9245 RE_O+ RE_O+ RE_O+(LSB) RE_O- RE_O- RE_O-(LSB) R9243 RD_O+ RD_O+ RD_O+ RD_O- RD_O- RD_O- FPGA R9246 RCLK_O+ RCLK_O+ RCLK_O+ RCLK_O- to PD3/FPGA RCLK_O- RCLK_O- R9242 P3.3V RC_O+ RC_O+ RC_O+ RC_O-...
  • Page 57 11.17. A-Board (13/15) Schematic Diagram A-BOARD TXN/A1EJUUS (13/15) PD3-H D_TRST IC9300 OCKOUTD IC9300 AP20 IC9300 TRST Low Active IC9300 OCKOUTU D_TMS IC9300 C9972 IC9300 PRCKO D_TCK IC9300 R9983 L8R_CLKMO C9971 IC9300 CKMO X9900 D_TDO 20MHz(SS) H0J200500076 IC9300 PD3H_ROM L8R_FCCLK IC9300 FCCLK CCLK for FPGA D_TDI...
  • Page 58 11.18. A-Board (14/15) Schematic Diagram A-BOARD TXN/A1EJUUS (14/15) PD3-H P3.3V P1.2V P1.8V_DDR2 R9702 P1.8V L9900 L9904 J0JHC0000117 C9968 J0JHC0000117 0.1u IC9300 MLVVDD33 IC9300 MLVVDD33 IC9300 VDD33 IC9300 VDDR IC9300 VDDIO C9701 C9921 IC9300 MLVVDD33 IC9300 MLVVDD33 IC9300 VDD33 C9906 0.1u 0.1u IC9300 VDDR...
  • Page 59 11.19. A-Board (15/15) Schematic Diagram A-BOARD TXN/A1EJUUS (15/15) PD3-H L8R_DM0 P1.8V_DDR2 IC9902 DDR-Terminate L8R_DM1 IC9902 C9993 IC9300 IC9300 IC9300 IC9300 IC9300 AM20 VSS IC9300 MLVVSS IC9300 LVVSS IC9902 IC9902 to DDR 0.1u L8R_XDQS0 IC9300 IC9300 IC9300 IC9300 AD30 IC9300 AM21 VSS IC9300 MLVVSS IC9300...
  • Page 60 11.20. C1-Board Schematic Diagram C1-BOARD TXNC11DXUC ZA17103 K4AD01Z00001 ZA17100 K4AD01Z00001 ZA17101 ZA17102 K4AD01Z00001 K4AD01Z00001 C1_P5V R17123 5V_DET 5V_DET AB_LED1 AB_ODED1 ODE1 AB_PCD1 AB_CLRD1 CLR1 DD1_2- DD1_2- DD1_2+ DD1_2+ DD1_1- DD1_1- DD1_1+ DD1_1+ DRVCLK1- DRVCLK1- DRVCLK1+ C17104 C17110 DRVCLK1+ C17102 250V 250V 250V 0.15u...
  • Page 61 11.21. C2-Board (1/2) Schematic Diagram C2-BOARD TXNC21DXUC (1/2) C2_P5V 5V_DET_2 5V_DET AB_LED1_C1 AB_ODED1_C1 ODE1 AB_PCD1_C1 AB_CLRD1_C1 CLR1 DD1_2- DD1_2- DD1_2+ DD1_2+ C17204 DD1_1- C17201 250V DD1_1- 250V 0.15u 0.15u DD1_1+ DD1_1+ DRVCLK1- DRVCLK1- DRVCLK1+ DRVCLK1+ DD2_2- DD2_2- DD2_2+ DD2_2+ DD2_1- DD2_1- DD2_1+ DD2_1+...
  • Page 62 11.22. C2-Board (2/2) Schematic Diagram C2-BOARD TXNC21DXUC (2/2) A-BOARD (A31) TERM *R17230 C2_P5V *R17213 R17228 *C24 GK-BOARD (GK1) C2_P5V 5V_DET_2 5V_DET R17226 R17224 EXB38V470JV AB_LED1_C1 AA_LED1 AB_LED2 *C17241 AB_ODED1_C1 100p AB_ODED2 R17225 AA_ODED1 EXB38V470JV AB_PCD1_C1 AA_PCD1 AB_PCD2 AB_CLRD1_C1 AA_PCD2 AB_CLRD2 AA_CLRD1 R17229 220k...
  • Page 63 11.23. C3-Board (1/2) Schematic Diagram C3-BOARD TXNC31DXUC (1/2) R17344 A-BOARD 220k (A32) P-BOARD TERM (P35) SS_5V C3_P5V R17360 SS_5V C2-BOARD (C26) C17315 0.1u C3_P5V AA_UEH AA_USL AB_UEH SS_5V AB_USL R17325 AA_USH EXB38V470JV AA_UML AB_USH AB_UML 5V_DET_3 AA_UMH SS-BOARD 5V_DET AB_UMH (SS33) 10 GND R17326...
  • Page 64 11.24. C3-Board (2/2) Schematic Diagram C3-BOARD TXNC31DXUC (2/2) C17321 250V C17304 C17319 0.15u C17302 250V 250V 250V 0.15u 0.15u 0.15u C3_P5V C3_P5V CB13 C17317 C17300 PANEL DATA PANEL DATA DRIVER DRIVER C17324 C17307 250V C17305 250V C17322 0.15u 250V 0.15u 250V 0.15u 0.15u...
  • Page 65 11.25. SC-Board (1/4) Schematic Diagram SC-BOARD TXNSC1EEUC (1/4) P-BOARD (P2) Vsus *C16413 *C16414 *C16415 250V 220V 220V 1.5u 300u 300u A-BOARD (A33) IC16561 SC20 C0JBAZ002692 TP16 TP17 BUFFER TP18 C16563 C16562 TP36 R16561 100u EXB38V470JV TP24 TP46 AA_SIU TP19 SOS7_SC2 CERS TP38 AA_CLK...
  • Page 66 11.26. SC-Board (2/4) Schematic Diagram SC-BOARD TXNSC1EEUC (2/4) IC16771 C0CBADC00072 D16401 B0FACR000007 Vad+5V VAD+5V 16V_F VOUT D16402 C16771 R16536 B0FACR000007 C16772 C16796 R16534 4.7u 470u Q16401 D16534 D16536 Q16501 B0ECHR000001 B0ECHR000001 2PG0110000RP B1HFPFA00001 C16401 630V 5600p R16401 R16504 R16503 R16512 R16402 R16511 IC16464...
  • Page 67 11.27. SC-Board (3/4) Schematic Diagram TP65 TP66 R16602 AA_CPH2 D16608 PC16601 R16606 MAZ81200ML B3PBA0000498 Q16604 B1CHPM000001 R16869 R16613 D16619 R16604 B0ECKP000047 AA_CERS D16616 C16603 D16606 R16611 R16614 630V MA3X152E0L R16609 1000p B0ECKM000038 C16602 PC16603 R16633 R16765 SC-BOARD TXNSC1EEUC (3/4) C16604 D16618 B3PBA0000498 630V...
  • Page 68 11.28. SC-Board (4/4) Schematic Diagram VSET:290V TP64 TPVSET L16699 D16715 G0C471KA0167 B0ECHR000001 VSUS:200V SC-BOARD TXNSC1EEUC (4/4) IC16788 C16823 C16822 TPVSUS 630V 400V R16744 R16731 5600p 127k 100k MIP3900MSSCF R16735 Q16874 R16713 187k Q16667 R16877 100k C16821 B1CBGD000001 R16749 DRAIN 2SB0709A0L R16794 TP45 R16719...
  • Page 69 11.29. SS-Board (1/2) Schematic Diagram SS-BOARD TXNSS1EEUC (1/2) R16031 *Q16001 R16032 B1JADN000006 VSUS:200V R16001 TPVSUS R16033 SS11 L16271 Q16141 G0ZZ00002183 P-BOARD VSUS R16141 *Q16002 (P11) B1HFPFA00001 D16032 B1JADN000006 VSUS MA2J11100L R16002 *C16012 *C16013 C16018 R16034 C16002 630V 220V 220V 250V 300u 300u 1.5u...
  • Page 70 11.30. SS-Board (2/2) and SS2-Board Schematic Diagram SS-BOARD TXNSS1EEUC (2/2) TP51 *D16284 ZA16003 TP53 K4CD01000011 MA3X152D0L *C16284 *R16287 330k 0.1u TP54 *SS61 R16288 C16285 330k 0.1u D16285 MA3X152D0L C16286 R16289 330k 0.1u SS53 TP56 PANEL ZA16002 C16280 R16281 SUSTAIN K4CD01000011 R16284 R16290 Q16280...
  • Page 71 12 Printed Circuit Board 12.1. P-Board P-BOARD (FOIL SIDE) ETX2MM747AFG...
  • Page 72 Parts Location Parts Location P-BOARD (FOIL SIDE) P-BOARD (COMPONENT SIDE) TRANSISTOR TEST POINT TRANSISTOR TEST POINT IC201 Q201 IC202 Q203 IC202 Q202 IC251 Q204 IC251 Q203 IC351 Q205 IC351 Q204 IC501 Q206 IC352 Q205 IC551 Q355 IC353 Q206 Q551 IC501 Q207 Q501 IC551...
  • Page 73 P-BOARD (COMPONENT SIDE) ETX2MM747AFG...
  • Page 74 12.2. GK, K, S and SS2-Board SS2-BOARD (FOIL SIDE) TXNSS21DYUC TNPA4802 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 S S 5 8 SS2-BOARD (COMPONENT SIDE) TXNSS21DYUC...
  • Page 75 12.3. A-Board A-BOARD (FOIL SIDE) TXN/A1EJUUS C9983 CL9892 CL9891 CL9890 CL9889 CL9888 CL9887 CL9302 CL9306 CL9309 CL9312 CL9316 CL9320 CL9324 CL9329 CL9332 CL9334 CL9335 CL9359 CL9360 CL9363 CL9364 CL9373 CL9374 CL9379 CL9380 CL9383 CL9384 T P 4 0 0 3 CL9300 CL9339 CL9353...
  • Page 76 Parts Location Parts Location A-BOARD (FOIL SIDE) A-BOARD (COMPONENT SIDE) IC IC TRANSISTOR TEST POINT TRANSISTOR TEST POINT TP4500 TP8548 TP9077 TP4501 TP8549 TP9078 IC1100 Q1100 TP001 IC4500 Q2201 TP1104 TP4502 TP8550 TP9079 IC1101 Q1101 TP002 IC4503 Q4100 TP3500 TP4503 TP8551 TP9080 IC4800...
  • Page 77 A-BOARD (COMPONENT SIDE) TXN/A1EJUUS C9049 FL9301 FL4000 JS4011 R9103 C9050 C4798 C9051 R9300 C5722 FL4007 JS4036 Q9001 R9102 Q9000 R9101 R9226 FL4003 JS4013 R9129 Q 9 0 0 0 R9229 C9859 Q 9 0 0 4 R9154 A 3 2 A 3 1 R9228 C9039...
  • Page 78 12.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11DXUC TNPA4764 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C1-BOARD (COMPONENT SIDE) TXNC11DXUC R 1 2 3 C1MM1 C1MM2 P b F...
  • Page 79 12.5. C2-Board Parts Location C2-BOARD IC IC IC17201 C2-BOARD (FOIL SIDE) TXNC21DXUC P b F TNPA4765 S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21DXUC R 2 2 4 R 2 2 6...
  • Page 80 12.6. C3-Board Parts Location C3-BOARD IC IC IC17300 IC17302 IC17311 C3-BOARD (FOIL SIDE) TXNC31DXUC P b F TNPA4766 S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31DXUC I C 3 0 2 C 3 7 6...
  • Page 81 12.7. SC-Board SC-BOARD (FOIL SIDE) TXNSC1EEUC Z A 4 2 1 Z A 4 2 2 Z A 4 1 2 Z A 4 1 1 T P 8 1 T P 7 8 T P 5 9 T P 8 0 T P 7 9 T P 5 1 T P 6 1...
  • Page 82 Parts Location Parts Location SC-BOARD (FOIL SIDE) SC-BOARD (COMPONENT SIDE) TEST POINT PHOTO COUPLER TEST POINT TP42 Q16622 TP43 Q16624 IC16464 PC16461 IC16784 TP44 Q16645 IC16465 PC16480 IC16786 Q16646 TP45 TP46 IC16471 PC16601 IC16788 TP51 Q16647 TP66 IC16490 PC16603 IC16791 TP52 Q16649 IC16491...
  • Page 83 SC-BOARD (COMPONENT SIDE) TXNSC1EEUC ZA421 ZA411 ZA412 ZA422 H.V. DANGER H.V. DANGER H.V. DANGER H.V. DANGER R746 C568 TPSC1 R696 IC564 R747 C797 ZA402 C460 IC724 R573 SC46 D792 IC792 R797 L851 IC793 D794 C723 SC42 SC41 C414 D721 D662 C450 R664 C664...
  • Page 84 12.8. SS-Board Parts Location SS-BOARD (FOIL SIDE) TEST POINT TP25 TP56 TP26 TPSOS8 IC16304 TPSS1 TP27 TRANSISTOR TP28 TPVe TP29 TPVSUS Q16001 TP30 Q16002 TP31 VOLUME Q16003 TP33 TP10 Q16022 TP34 TP13 VR16001 Q16023 TP36 TP14 Q16024 TP38 TP16 Q16041 TP39 TP17 Q16051...
  • Page 85 Parts Location SS-BOARD (COMPONENT SIDE) TRANSISTOR TEST POINT Q16101 IC16131 Q16001 Q16102 TPSOS8 IC16151 Q16002 Q16141 TPSS1 Q16161 IC16241 Q16003 TPVe Q16191 IC16251 Q16022 TPVSUS IC16304 Q16023 Q16251 IC16312 Q16024 Q16280 Q16041 PHOTO COUPLER VOLUME Q16051 Q16055 VR16001 PC16191 Q16056 PC16301 SS-BOARD (COMPONENT SIDE) TXNSS1EEUC...
  • Page 87 13 Exploded View and Replacement Parts List 13.1. Exploded View and Mechanical Replacement Parts List 13.1.1. Exploded View...
  • Page 88 13.1.2. Accessories...
  • Page 89 13.1.3. Mechanical Replacement Parts List...
  • Page 90 5HI 6DIHW\ 3DUW 1R 3DUW 1DPH 'HVFULSWLRQ 4 W\ 5HPDUNV  %$77(5< &29(5  3$9&$ .&*<< $& &25'  3$9&$ 0')$- 3/$60$ ',63/$< 3$1(/ 14$<% 5(027( &21752//(5  3$9&$ 7%/$ 67$1' 32/( 5 7%/$ 67$1' 32/( / 7%/; 3('(67$/ 67$1'  3$9&$ 7%0$ 3$1$621,&...
  • Page 91 5HI 6DIHW\ 3DUW 1R 3DUW 1DPH 'HVFULSWLRQ 4 W\ 5HPDUNV 76;/ &$%/( &&686' 76;/ &$%/( && 76;/ &$%/( &$  3$9&$ 76;/ &$%/( &$  3$9&$ 76;/ &$%/( $6&  3$9&$ 7:%6/ /8* 7(50,1$/ 7;$/.()88 $& ,1/(7 &203  3$9&$ 7;)%;:6(5 &21752/ %87721 $66<...
  • Page 92 13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
  • Page 93 13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2145 F1H1H223A970 C 0.22UF, K, 50V Description C2146 F1G1H102A730 C 1000UF, 50V C2147 F1G1H102A730 C 1000UF, 50V K1KA08A00506 8P CONNECTOR C2148 F1G1H102A730 C 1000UF, 50V...
  • Page 94 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4514 F1G1C104A116 C 0.10UF, K, 16V C4776 F1G1H102A730 C 1000UF, 50V C4517 F1G1C104A116 C 0.10UF, K, 16V C4777 F1G1C104A116 C 0.10UF, K, 16V C4520 F1J1A106A043 C 0.010UF, K,...
  • Page 95 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5736 F1J1A106A043 C 0.010UF, K, C8135 F1J1A106A043 C 0.010UF, K, C5737 F1J1A106A043 C 0.010UF, K, C8136 F1G1C104A116 C 0.10UF, K, 16V C8138 F1G1H102A730 C 1000UF, 50V C5764...
  • Page 96 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8312 EEEHB0J221UP C 220PF, J, 6.3V C9091 F1G1H201A731 C 200 UF, K, 50V C8313 F1G1H102A730 C 1000UF, 50V C9100 F1G1C104A116 C 0.10UF, K, 16V C8346...
  • Page 97 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9544 F1G1C104A116 C 0.10UF, K, 16V C9957 F1G1C104A116 C 0.10UF, K, 16V C9545 F1G1C104A116 C 0.10UF, K, 16V C9958 F1G1C104A116 C 0.10UF, K, 16V C9546...
  • Page 98 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D4544 EZAEG2A50AX DIODE IC8004 C1ZBZ0003992 IC PAVCA D4545 EZAEG2A50AX DIODE IC8007 C0DBFFD00005 IC D4546 EZAEG2A50AX DIODE IC8008 C0DBGYY00578 IC D4547 EZAEG2A50AX DIODE...
  • Page 99 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L8012 J0JHC0000045 CHIP INDUCTOR Q8001 B1ABCF000231 TRANSISTOR L8014 J0JHC0000045 CHIP INDUCTOR Q9000 B1ABCF000231 TRANSISTOR L8015 J0JHC0000045 CHIP INDUCTOR Q9001 B1ABCF000231 TRANSISTOR L8016...
  • Page 100 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1209 ERJ2GEJ472 M 4.7KOHM, R2131 ERJ2GEJ101 M 100 OHM, J,0.063W J,0.063W R1210 ERJ2GEJ101 M 100 OHM, R2132 ERJ2GEJ101 M 100 OHM, J,0.063W J,0.063W...
  • Page 101 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3099 ERJ2GEJ680 M 68 OHM, R4592 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R3107 ERJ2GEJ680 M 68 OHM, R4593 ERJ2GED273X M 27KOHM J,0.063W ,J,0.063W...
  • Page 102 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5635 ERJ2GEJ223 M 22KOHM, R8067 ERJ2RKF91R0X M 249 OHM, PAVCA J,0.063W 0.063W R5636 ERJ2GEJ683 M 68KOHM, R8068 ERJ2RKF91R0X M 249 OHM, PAVCA J,0.063W 0.063W...
  • Page 103 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8154 ERJ2GEJ220 M 22 OHM, R9095 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R8167 ERJ2GEJ220 M 22 OHM, R9096 ERJ2GEJ472 M 4.7KOHM, J,0.063W J,0.063W...
  • Page 104 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9208 EXB2HVR000 RESISTOR ARRAY R9413 ERJ2GEJ470 M 47 OHM, J,0.063W R9209 EXB2HVR000 RESISTOR ARRAY R9414 ERJ2GEJ470 M 47 OHM, R9210 D0GDR00Z0002 M 0 OHM, 1/10W J,0.063W...
  • Page 105 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9975 ERJ2GEJ470 M 47 OHM, C16201 F0C2E405A230 E 0.040UF, 250V J,0.063W C16202 F0C2E405A230 E 0.040UF, 250V R9977 ERJ2GEJ470 M 47 OHM, C16203 F0C2E405A230 E 0.040UF, 250V...
  • Page 106 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16675 F1H1H391A971 C 391UF, 50V C17304 F1L2E154A028 E 1500UF, 25V C16684 F1H1H104A970 C 0.1UF, K, 50V C17305 F1L2E154A028 E 1500UF, 25V C16685 F1H1H104A970 C 0.1UF, K, 50V C17306...
  • Page 107 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16466 MA2J11100L DIODE D16821 MAZ83600ML ZENER DIODE D16473 MA3X152D0L DIODE D16824 MAZ83300ML ZENER DIODE D16474 MA2J11100L DIODE D16825 MAZ83300ML ZENER DIODE D16475...
  • Page 108 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description PC16301 B3PBA0000498 IC Q16668 2SD0601AQL TRANSISTOR PC16461 B3PBA0000457 IC Q16670 B1ADCN000007 TRANSISTOR PC16480 B3PBA0000498 IC Q16671 B1ABCF000231 TRANSISTOR PC16601 B3PBA0000498 IC Q16675...
  • Page 109 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16173 ERJ6GEYF473 M 47KOHM,J,1/10W R16422 ERJT08J7R5V M 7.5OHM,J, 0.33W R16181 D0GD100JA059 M 10 OHM,J,0.25W R16441 ERJT08J5R6V M 5.6 R16182 ERJ6GEYF473 M 47KOHM,J,1/10W...
  • Page 110 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16584 D1BD6801A044 M 6.8KOHM, 1/10W R16680 ERJ6GEYJ472V M 4.7K OHM J 1/ R16585 D1BD1001A044 M 1KOHM, 1/10W R16681 ERJT06J100V M 10 OHM,F,0.25W R16586...
  • Page 111 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16785 D1BD1003A044 M 100KOHM, 1/10W R16926 ERJ6GEYJ222V M 2.2K OHM J 1/ R16786 D1BD1003A044 M 100KOHM, 1/10W R16927 ERJ6GEYJ223 M 22KOHM,J,1/10W R16787...
  • Page 112 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17228 D0GDR00Z0002 M 0 OHM, 1/10W SC42 K1KY09AA0745 9P CONNECTOR R17229 ERJ6GEYJ224 M 220KOHM,J,1/ SC46 K1KY09AA0745 9P CONNECTOR SC50 K1KA02AA0193 2P CONNECTOR R17230...
  • Page 113 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C352 ACKZE1V561T ELECTROLYTIC C603 ECKENA221KBR C 221P 250V CAPACITOR C605 ECWF2W105KA PLASTIC FILM C353 ACKZE1K821E Al ELECTROLYTIC CAPACITOR(PP) CAPACITOR C606 ACTEB104K5T...
  • Page 114 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D359 VDFCHS10A045 DIODE PC301 VPS2581AL2HE OPTOISOLATOR D360 VDSAR02LFA4 DIODE PC501 VPS2581AL2HE OPTOISOLATOR D501 VDS1WBA80 DIODE PC502 VPS2581AL2HE OPTOISOLATOR D502 MA165TAKU DIODE...
  • Page 115 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R236 ARRCR2F1004T METAL GLAZE R315 ERJ6GEYJ221V M 220 OHM,J,1/ FIXED RESISTOR R251 ARRCR1F1503T METAL GLAZE R316 ERJ6GEYJ221V M 220 OHM,J,1/ FIXED RESISTOR R252 ARRCR1F1503T METAL GLAZE...
  • Page 116 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R394 ERJ6ENF1002 M 10KOHM, 1/10W R611 ERJ3GEYJ100 M 10 OHM,J,1/16W R395 ERJ6GEYJ683V M 68K OHM J 1/ R612 ERJ3EKF3162 M31.6KOHM, 1/16W R613...
  • Page 117 Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R671 ERJ6GEYJ221V M 220 OHM,J,1/ T301 ETB35BC29GAD TRANSFORMER T501 ETB29AK1L8AD TRANSFORMER R672 ERJ6GEYJ221V M 220 OHM,J,1/ VR251 EVMEASA01B15 VARIABLE RESIS- R701 ERJ6GEYJ102V M 1K OHM J 1/10W R702...