EZ-Pad 3.0 Gym Control System
Section 1 - Overview
1. Mount Relay Boxes in desired location
and connect circuits as outlined in
2. Connect gym equipment and auxiliary devices to relays in Relay Box,
Record connections on the Relay Assignment Table located on the inside of the Relay Box door.
3. Verify each connected device is working correctly using the Operate menu on the Relay Box.
4. Mount Touch screens in desired location. Touch screens require a standard 8
5. Make ethernet connections between Touch screens and Relay Boxes and Relay Box to Relay Box
6. Check the network status from any Relay Box to verify that all Relay Boxes and Touch screens are
communicating in the network as outline in
Initial Set Up
7. Perform
(Section 5.1)
8. For each Relay Box, name the box and each connected device
See Section 6 – Setting Groups
9. Program desired groups.
Section 2 - Wiring Notes
Section 2.1 - Connecting Relay Box to 120 Volt Power Source:
a) The 3-position screw terminal strip at top center of each relay board is to provide power to relays that is then distributed to the connected devices.
The two relay boards are referred to as Relay Board A and Relay Board B.
b) If using only one board of relays, Relay Board A must be used since the processor pulls power from this circuit.
c) Input circuit size is to be a dedicated 30 amp circuit for each relay board.
d) Wire size will be determined by connected load. Distance from power source and distance to farthest device to be operated.
Section 2.2 - Connecting gym equipment or other directional devices to Relay Box:
a) There are three screw terminal strips located next to each of the eight relay sets in each Relay Box that are labeled UP, DOWN and NEUTRAL.
UP and DOWN are the hot supply lines that become active when the relay is on.
b) Connect backstops, dividers, electric height adjusters or other directional items to be operated to these relay sets.
c) Wire size will be determined by load rating of items connected to source and total distance from power source to the device.
Section 2.3 - Connecting auxiliary devices to Relay Box:
a) Positions labeled AUX A & AUX B are for auxiliary outputs that have their own power supply
b) One connection is to be made to the hot wire of the supply. The other connection becomes hot when the relay for the auxiliary output is on.
The relay is continuous contact, and operates just like a switch opening and closing the hot wire.
Section 2.4 - Connecting Relay Boxes in a Network:
a) If more than one Relay Box is being used, they are connected together using standard Ethernet network cables.
See Section 6 – Wiring Diagram
b) Daisy-chain Relay Boxes using the Relay Box In and Relay Box Out ports.
If only one of these ports is used on a box, the Relay Box In port should be used.
Please Note: The maximum distance for this cable run is 300ft (91.44M).
Section 2.5 – Connecting Touch screens:
a) Touch screens are connected to the system using standard Ethernet network cables.
b) Connect the Touch screen to one of the yellow Touch screen ports on the nearest Relay Box.
(suggested in a position to minimize high voltage wire runs)
Section 2 - Wiring Notes
.
Section 4 – Network Verification
Loading Devices
including
(Section 5.1.1)
See Sections 5.2 and 5.3
.
for pin out if making cables
See Section 2 - Wiring Notes
.
See Section 3.1 – Operating Individual Devices
/
" x 4 ½" electrical box
5
(RACO Box #942 or equivalent)
8
(if multiple Relay Boxes)
.
Changing Passcodes
,
(Section 5.1.2)
.
(230VAC -30A-max)
See Section 6 – Wiring Diagram
INSTRUCTIONS
INSTALLATION & OPERATION
CAUTION
1. This equipment should not be installed,
operated or maintained by any person
who has not read all the contents of
these instructions.
2. Operates on 110-120v AC, 60 Hz current.
3. Before connecting switches, controls, or
electrical, make sure power is off. Wiring
indicated in diagram by dashed lines
must be completed by an electrician.
4. Locate the Touch screen so it is within
clear view of the equipment being
operated; it should also be in a location
that will minimize the chance of damage.
Please Note: Custom products/installations
may not be reflected by this document. Call
Draper, Inc. if you have questions about
your installation.
.
.
See Section 2 - Wiring Notes
Log In Time Out
and setting
(Section 5.1.3)
, such as lights, scoreboards, PA system.
for pin out if making cables.
If you have any difficulties installing or servicing your
EZ-Pad Control System, call your dealer or Draper, Inc.
Draper, Inc. | 411 S. Pearl St. Spiceland, IN 47385
draperinc.com | 765.987.7999 | 800.238.7999
|
FORM: EZPad_Inst22
© 2022 All Rights Reserved
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