Table of Contents
Summary of Contents for Fairmont 42276
- Page 1 INSTRUCTION MANUAL H6635 / 42276 Portable Alternator Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 99916096 REV 7 © 2006 Greenlee Textron Inc. 6/06...
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Page 2: Table Of Contents
= Watts #3 = Watts #4 All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 3: Important Safety Instructions
Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Electrical shock hazard: • This unit generates up to 240 volts. Contact with live circuits can result in severe injury or death. - Page 4 Exposure to hot hydraulic fluid can cause serious burns. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Do not reverse hydraulic flow. Operation with hydraulic flow reversed can cause tool malfunction. Always connect supply (pressure) hose and return (tank) hose to proper tool ports.
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Page 5: Identification
3. Alternator Unit 4. 120 Volt Receptacles 5. 240 Volt Receptacle 6. Circuit Breakers Greenlee / A Textron Company H6635 / 42276 Portable Alternator H6635/42276 Portable Alternator 7. Ground Lug 8. Hydraulic Motor 9. Pressure Port “P” 10. Return Port “T”... -
Page 6: Specifications
Greenlee / A Textron Company H6635 / 42276 Portable Alternator 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 7: Recommended Hydraulic Fluids
@ 38°C (100°F) ... 140 to 225 @ 99°C (210°F) ... 40 minimum Flash Point ... 170°C (340°F) minimum Pour Point ... -34°C (-30°F) minimum Greenlee / A Textron Company H6635 / 42276 Portable Alternator FILTER (10 MICRON) COOLER RELIEF... -
Page 8: Hoses And Fittings
Failure to observe these warnings could result in severe injury. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Connecting Hoses (see Figures 1, 2, 3) Note: Return (tank) hose connection should always be connected before supply (pressure) hose connection to prevent pressure buildup inside the unit. -
Page 9: Operation
Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Do not disconnect tool, hoses or fittings while the power unit is running or if the hydraulic fluid is hot. - Page 10 5. Connect hydraulic hoses from power source to unit. Start the power source. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Operation Plug in electrical cord of appliance into proper receptacle. 120 volt appliances utilize the top two receptacles, and 240 volt appliances utilize the bottom receptacle.
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Page 11: Maintenance
Damaged hoses or coupling could fail resulting in injury or property damage. Greenlee / A Textron Company H6635 / 42276 Portable Alternator The service life of the unit will be maximized by proper care and maintenance. The maintenance schedule below is recommended. - Page 12 Remove the positive (+) lead as soon as voltage starts to build up. Note: No other alternator components require maintenance. Flashing The Field Greenlee / A Textron Company H6635 / 42276 Portable Alternator 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 13: Troubleshooting
Tool feels hot. Greenlee / A Textron Company H6635 / 42276 Portable Alternator If the problem is in the tool, see the troubleshooting table in this manual. If the problem is in the power source, see the troubleshooting section of the power source instruc- tion manual. -
Page 14: Disassembly
Exposure to hot hydraulic fluid could cause serious burns. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Alternator assembly 1. Remove cap screws (24), wrought washers (25) and elastic stop nuts (26). Remove ground lug (23) and end bell (22). -
Page 15: Inspection
O-rings during assembly. A packing kit is available that includes all O-rings and gaskets. Greenlee / A Textron Company H6635 / 42276 Portable Alternator Assembly Refer to the Illustration(s) and Parts List for correct orientation and placement of parts. -
Page 16: Illustration And Parts
H6635 / 42276 Portable Alternator Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 17 155250 Note: Packing Kit (155250) also includes sealing components for Hydraulic Motor (153948) and Flow Control Cartridge (F024297). Greenlee / A Textron Company H6635 / 42276 Portable Alternator Description Plate, mounting ... 1 Adapter ... 1 Cap screw, 3/8 x 1" hex head ... 4 Lock washer, 3/8"...
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Page 18: Accessories (Optional)
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company www.greenlee.com 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Fax: 800-451-2632 Fax: 815-397-1865 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. • Printed in USA...