Danaher Motion Superior Electric SLO-SYN SS2000D6 Installation Instructions Manual

Danaher Motion Superior Electric SLO-SYN SS2000D6 Installation Instructions Manual

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  • Page 1 (217) 352-9330 | Click HERE Find the Danaher Motion / Superior Electric SS2000D6 at our website:...
  • Page 2 www.DanaherMotion.com ® Installation Instructions for SLO-SYN SS2000D3 AND SS2000D6 Packaged Drives 400030-024 Rev K Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Printed in the United States of America. NOTICE: Not for use or disclosure outside of Danaher Motion except under written agreement. All rights are reserved. No part of this book shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from the publisher.
  • Page 4 Electrical Specifications). Warranty And Limitation Of Liability Danaher Motion (the "Company") warrants to the first end user purchaser (the "purchaser") of equipment manufactured by the Company that such equipment, if new, unused and in original unopened cartons at the time of purchase, is free from defects in material and...
  • Page 5 THE FOREGOING WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, and of any other obligations or liabilities on the part of the Company; and no person is authorized to assume for the Company any other liability with respect to equipment manufactured by the Company.
  • Page 6: Table Of Contents

    Danaher Motion Superior Electric Table of Contents Table of Contents SECTION 1: INTRODUCTION ..............1 1.1 U ................1 SING ANUAL 1.2 P ................. 1 RODUCT EATURES SECTION 2: EXPRESS START UP............... 2 SECTION 3: INSTALLATION GUIDELINES..........3 ............3...
  • Page 7 Table of Contents Danaher Motion SECTION 5: TORQUE VERSUS SPEED CHARACTERISTICS .....15 5.1 M .................15 OTOR ERFORMANCE 5.2 T ...........16 YPICAL ORQUE ERSUS PEED URVES SECTION 6: SYSTEM CHECKING ............23 APPENDIX A: TROUBLESHOOTING............25 A.1 E ..........25 LECTRICAL NTERFERENCE ROBLEMS A.2 C ................26...
  • Page 8: Section 1: Introduction

    Danaher Motion Superior Electric Section 1: Introduction SECTION 1: INTRODUCTION 1.1 U SING ANUAL ® It is important that you understand how this SLO-SYN 2000 unit is installed and operated before you attempt to use it. Read this manual completely before proceeding with the installation of this unit.
  • Page 9: Section 2: Express Start Up

    Section 2: Express Start Up Danaher Motion SECTION 2: EXPRESS START UP The following instructions define the minimum steps necessary to make your Drive operational. Always disconnect the AC power to the unit and be certain the "PWR ON" LED is OFF before connecting or disconnecting the motor leads.
  • Page 10: Section 3: Installation Guidelines

    Danaher Motion Superior Electric Section 3: Installation Guidelines Section 3: Installation Guidelines 3.1 G ENERAL IRING UIDELINES SLO-SYN 2000 drives use modern solid-state electronics to provide the features needed for advanced motion control applications. In some cases, these applications produce electromagnetic interference (EMI, or electrical "noise") that cause inappropriate operation of the digital logic used in the drive, or in any other computer-type equipment in the user's system.
  • Page 11: Mounting

    Section 3: Installation Guidelines Danaher Motion Suppress all relays to prevent noise generation. Typical suppressors are capacitors or MOVs. (See manufacturers’ literature for complete information). Whenever possible, use solid-state relays instead of mechanical contact types to minimize noise generation. If you are experiencing problems with drive operation that might be related to EMI, refer to Appendix A for Troubleshooting pointers.
  • Page 12 Danaher Motion Superior Electric Section 3: Installation Guidelines Figure 3.3 D6 Mounting Diagram The unit should be mounted upright (with the cooling fins vertical) , or proper cooling will not occur. Air flow should not be obstructed. Case temperature should not exceed +70° C (+158° F). Forced air cooling may be required to maintain temperature within the stated limits.
  • Page 13: Connector Locations And Pin Assignments

    Section 3: Installation Guidelines Danaher Motion 3.3 C ONNECTOR OCATIONS AND SSIGNMENTS Figure 3.4 shows the connector locations for the SLO-SYN 2000 drive. Figure 3.4 Connector Locations SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 14: Motor Connections

    Cabling from the drive to the motor should be done with a shielded, twisted pair cable. As a guideline, the wires for each motor phase should be twisted about six times per foot. Danaher Motion offers the following motor cable configurations. These cables have unterminated leads on both ends. Length...
  • Page 15: Power Input

    Section 3: Installation Guidelines Danaher Motion WHITE/BLACK WHITE/RED BLACK GROUND GREEN 4-LEAD MOTORS GREEN N.C. BLACK WHITE N.C. WHITE/RED WHITE/GREEN 6-LEAD MOTORS GREEN BLACK ORANGE N.C. N.C. WHITE WHITE/BLACK WHITE/RED WHITE/GREEN 8-LEAD MOTORS, SERIES CONNECTIONS GREEN BLACK ORANGE WHITE WHITE/BLACK...
  • Page 16: Section 4: Specifications

    Danaher Motion Superior Electric Section 4: Specifications SECTION 4: SPECIFICATIONS 4.1 M ECHANICAL SS2000D3 Size (Inches) 2.5W x 5.6 (5.8*)D x 9.6 (10.8*)H (mm) 63W x 142 (147*)D x 244 (274*)H Weight 3.2 pounds (1.45 kg) * Includes mounting hardware...
  • Page 17: Motor Compatibility

    Section 4: Specifications Danaher Motion 4.4 M OTOR OMPATIBILITY Motor Types Superior Electric KM and M Series Frame Sizes D3: KML060 — KML091 M061 — M092 D6: KML060 — KML093 M061 — MH112 Do Not use larger frame size motor than those listed, or the drive may...
  • Page 18: Resolution

    Danaher Motion Superior Electric Section 4: Specifications 4.5 C URRENT ETTINGS The proper current setting for each motor is shown on the individual torque vs. speed curves. Use this current level to obtain the torque shown. The access hole for the switches which set the motor current level is located on the front of the unit (see Figure 4.1).
  • Page 19: Signal

    Section 4: Specifications Danaher Motion Figure 4.1 Switches For Setting Current Level and Step Resolution 4.7 S IGNAL PECIFICATIONS 4.7.1 Connector Pin Assignments All connections are made via the 8-pin connector, part number 220878-008. Assignment OPTO PULSE RDCE BOOST RESET READY 4.7.2 Signal Descriptions...
  • Page 20: Level Requirements

    Danaher Motion Superior Electric Section 4: Specifications All Windings Off Input When this signal is low, AC and DC current to the motor will be zero. There is no holding torque when the AWO signal is low. RDCE Reduce Current Input The motor current is 50% of the selected value when this signal is low.
  • Page 21: Indicator Lights

    Section 4: Specifications Danaher Motion OPTO 12 VDC, 16 mA PER SIGNAL 560 ohms PULSE CONTROL SIGNAL 1/4 watt DRIVE CONTROL LOGIC COMMON OPTO 4.5 - 6.0 VDC, 16 mA PER SIGNAL PULSE CONTROL SIGNAL DRIVE CONTROL LOGIC COMMON OPTO 4.5 - 6.0 VDC, 16 mA PER SIGNAL...
  • Page 22: Section 5: Torque Versus Speed Characteristics

    Danaher Motion Superior Electric Section 5: Torque Versus Speed Characteristics SECTION 5: TORQUE VERSUS SPEED CHARACTERISTICS 5.1 M OTOR ERFORMANCE All stepper motors exhibit instability at their natural frequency and harmonics of that frequency. Typically, this instability occurs at speeds between 50 and 500 full steps per second and, depending on the dynamic motor load parameters, cause excessive velocity modulation or improper positioning.
  • Page 23: Ersus Speed Curves

    Section 5: Torque Versus Speed Characteristics Danaher Motion 5.2 T YPICAL ORQUE ERSUS PEED URVES KML060-F02 MOTOR, 1.5 AMPERES M061-FF206 MOTOR, 1.0 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 24 Danaher Motion Superior Electric Section 5: Torque Versus Speed Characteristics KML061-F03 MOTOR, 1.5 AMPERES KML062-F03 MOTOR, 1.5 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 25 Section 5: Torque Versus Speed Characteristics Danaher Motion M062-FF206 MOTOR, 1.5 AMPERES M063-FF206 MOTOR, 1.5 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 26 Danaher Motion Superior Electric Section 5: Torque Versus Speed Characteristics KML063-F04 MOTOR, 2.0 AMPERES KML091-F05 MOTOR, 3.0 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 27 Section 5: Torque Versus Speed Characteristics Danaher Motion M091-FF206 MOTOR, 3.0 AMPERES KML091-F07 MOTOR, 3.0 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 28 Danaher Motion Superior Electric Section 5: Torque Versus Speed Characteristics KML093-F10 MOTOR, 6.0 AMPERES M111-FF206 MOTOR, 5.0 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 29 Section 5: Torque Versus Speed Characteristics Danaher Motion M112-FF206 MOTOR, 6.0 AMPERES MH112-FF206 MOTOR, 6.0 AMPERES SS2000 D3 AND D6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 30: Section 6: System Checking

    Danaher Motion Superior Electric Section 6: System Checking SECTION 6: SYSTEM CHECKING Motors connected to this drive can develop high torque and large amounts of mechanical energy. Keep clear of the motor shaft and all parts mechanically linked to the motor shaft.
  • Page 31 Section 6: System Checking Danaher Motion IF "POWER" INDICATOR IS NOT LIT, Check For: Improper AC input wiring and voltage levels Blown supply circuit fuse or tripped input circuit breaker Check for blown drive fuse IF "OVERCURRENT" INDICATOR IS LIT, Check For:...
  • Page 32: Appendix A: Troubleshooting

    Danaher Motion Superior Electric Appendix A: Troubleshooting APPENDIX A: TROUBLESHOOTING A.1 E LECTRICAL NTERFERENCE ROBLEMS Electrical interference problems are common with today’s computer-based controls. Such problems are often difficult to diagnose and cure. If such a problem occurs with your system, it is recommended that the following checks be made to locate the cause of the problem.
  • Page 33 These distributors offer literature, technical assistance and a wide range of models off the shelf for fastest possible delivery. Danaher Motion sales engineers are conveniently located to provide prompt attention to customers' needs. Call the nearest office listed for ordering and application information or for the address of the closest authorized distributor.

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