Summary of Contents for AMP SmartWrapper 60
- Page 1 SmartWrapper 60 Overwrapping Machine Operation & Setup Manual Advanced Media Products, Inc. Phone: (661) 298-6100 Fax: (661) 298-7676 www.advancedmediausa.com...
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Page 2: Table Of Contents
1.1 Control Panel 1.2 Speed Adjusting 1.3 Cams & Levers 2. Feeding System 2.1 Hopper, Pusher & Box Lifter 2.2 Safety Device for Pusher (pre 2008) 2.3 Safety Device for Pusher (post 2008) 3. Overwrapping Film Feeding 3.1 Film Feeding 4. -
Page 3: Theory Of Operation
Theory of Operation The Smartwrapper 60™ is a single motor driven polypropylene over wrapping machine with the built-in ability to add a tear tape for easy packaging opening. It is powered by 220 volt AC single phase, consuming 2500 watts. The Smartwrapper 60 is adjustable to accommodate a package size up to 30 mm high, 220 mm wide and 145 mm long. - Page 4 The hopper exit guides set the box up to be centered down the product path. A set of fingers reach up to pull a section of film down. When the finger reach the bottom the cutting blade cuts the film. The box is then pushed under the brush and the film is wrapped around the box.
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Page 5: Control System
Rear Sealer Thermometer D. Tear Tape Sealer Thermometer Cycle Counter Manual Controller Socket G. Manual /Auto Switch H. Main Power Switch Emergency Stop Button Start Button Stop Button Side & Rear Sealer Heaters On/Off Switch M. Tear Tape Heater On/Off Switch... - Page 6 N. Missing Disc Sensor On/Off (Optional)
- Page 7 Manual Controller The manual controller will only function when the “manual/auto” switch is set to the manual position (see previous page). Normal (Forward) mode can be controlled by pushing the “Start” and “For” buttons simultaneously, Reverse mode can be controlled by pushing the “Start” and “Rev”...
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Page 8: Speed Adjusting
1.2 Speed Adjusting The speed of this machine is controlled by Inverter (Mitsubishi FR-S520S-1.5K).. Mitsubishi Inverter FR-S520-1.5K To adjust the speed 1. Turn the dial to adjust the desired frequency output to the motor. Turn the dial clockwise to increase the frequency (and speed up the machine) or vice versa. 2. -
Page 9: Cams & Levers
1.3 Cams & Levers Pusher Bar Clamp close/release (used for film wrap adjustments) Box Lifter Rear Sealer Folding Plate Rear Folding Plate Film Cutting Blade Film Length Sides Folding Block Sides Sealers... - Page 10 2. Feed System 2.1 Hopper, Pusher & Boxes Lifter Loosen the locking screws to adjust the hopper for different size products. Pusher Bar (under safety cover) WARNING! - DO NOT RUN MACHINE WITHOUT SAFETY COVER! Box Lifter...
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Page 11: Safety Device For Pusher (Pre 2008)
2.2 Safety Device for Pusher (Pre 2008 Machines) When products jam during the automatic mode, the machine will stop automatically and the Jam Indicator will flash. Jam Indicator To restart the machine Clear the jammed product. Push the lever in the direction shown so that the mechanical safety device returns to its original position. -
Page 12: Safety Device For Pusher (Post 2008)
2.3 Safety Device for Pusher (Post 2008 Machines) When products jam during the automatic mode, the machine will stop automatically and the Jam Indicator will flash. Jam Indicator To restart the machine 1. Clear the jammed product. 2. The safety device will reset itself. 3. -
Page 13: Overwrapping Film Feeding
3. Overwrapping Film Feeding 3.1 Film Feeding Film Holder Film Tension Rollers Cutting Blade Film Feeding Diagram Film Feeding Direction... -
Page 14: Tear Tape Feeding
4. Tear Tape Feeding 4.1 Tear Tape Feeding The tear tape feeding includes 1. Tear Tape Holder 2. Tear Tape Guides 3. Tear Tape Sealer 4. Position Adjusting Screw 2. Tear tape guides 1 Tear tape holder 3. Sealer 4. Position adjusting screw Tear Tape Feeding Diagram IMPORTANT! Twist the tape to turn it upside down... - Page 15 5. Film Press & Tear Tape Cutting Assembly Tear Tape Cutter Tie Bar connected to Tear Tape Cutter Film feeds between these plates Film Press – Holds the film from going backwards Film Guiding Plate Cutting Blade (upper) Cutting Blade...
- Page 16 Film Press & Tear Tape Cutting Assembly (continued) Adjusting Spring Upper Blade NOTE! – Only adjust if film not cutting. Use caution when adjusting. You should go in 20° increments or less, if you twist more than 20°, you may go past the correct setting.
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Page 17: Tear Tape Notch
5.2 Tear Tape Notch adjustment Tear Tape Notch Adjusting Notch vertically 1. Loosen the locking screw 2. Move the block vertically to the desired position. 3. Relock the screw. 4. Adjust the tie bar to the proper position for the notch cut on the film. -
Page 18: Wrapping Parts Assembly
6. Wrapping Assembly 6.1 Wrapping Parts Descriptions Hopper Base Adjustment Box Lifter Assembly Guide block restrictor – one end is set for DVD and the other end is set for CD boxes Hopper Exit Guides – ensure the box is exiting from hopper straight, there is another one on the other side. - Page 19 6. Wrapping Assembly (continued) Box Floater – this should just rest on the top of the box Locking nut for Box Floater Spacer – change this for different size boxes Adjustment Nuts for Box Floater Rear Folding Blade – the pusher should stop the box about 0.5mm past this part.
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