Sky-Frame SFO Installation Instructions Manual

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Installation instructions

07.12.2016

Sky-Frame

Installation instructions

Sky-Frame Operator

E483711

Installation and connection of Sky-Frame Operator (SFO).

Sky-Frame Inc.

5912 Blackwelder St

Culver City, CA 90232

USA

Telephone:

E-Mail:

Website:

Sky-Frame AG

Langfeldstrasse 111

CH-8500 Frauenfeld

Switzerland

Phone:

E-mail:

Internet:

+1 (424) 298 8906

info@sky-frame.com

www.sky-frame.com

+41 52 724 94 94

info@sky-frame.ch

www.sky-frame.ch

www.sky-frame.com

13.4.1.0

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Page 1 Sky-Frame Installation instructions Sky-Frame Operator E483711 Installation instructions Installation and connection of Sky-Frame Operator (SFO). Sky-Frame Inc. 5912 Blackwelder St Culver City, CA 90232 Telephone: +1 (424) 298 8906 E-Mail: info@sky-frame.com Website: www.sky-frame.com Sky-Frame AG Langfeldstrasse 111 CH-8500 Frauenfeld...
Page 2: Table Of Contents
Mains power failure ......................15 System overview ..........................16 Component designations ..................... 16 System types ........................17 Drive position ........................17 Sky-Frame Operator description ..................18 Addressing ........................... 18 Technical data and features ......................19 4.1.1 Connected loads electric ...................... 19 4.1.2...
Page 3 Inserting the glass ..........................26 Set mounting position of the bar with belt lock ..............26 Positioning of the running gears ..................26 Lifting in the glass ........................ 26 Creating space for profile installation .................. 27 Installation of first-opening sliding element ( A ) ..............27 Installation of further sliding elements .................
Page 4 Maintenance ............................. 55 11.1 Adjusting the belt tension ..................... 55 11.2 Replacing a drive ......................... 56 11.3 Troubleshooting ........................57 11.4 LED status ..........................59 11.5 Part list ..........................60 07.12.2016 13.4.1.3...
Page 5 • This manual will make it possible for a system with one or more drive(s) to be installed safely and efficiently. • These instructions are the property of Sky-Frame AG, and are only intended for authorised personnel. • Passing on to third parties and duplication of the document or parts thereof are strictly forbidden.
Page 6 Explanation of symbols Safety instructions in this manual are marked by symbols that express the extent of the danger. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Page 7: Safety Instructions
Correct purpose of use The Sky-Frame Operator (SFO) is a constituent of the Sky-Frame system. The operator and the system are exclusively designed and constructed for the intended purpose of use that is described in this document.
Page 8: Entrapment Protection
Depending on the structural situation, the design version and the protection options, residual dangers cannot be ruled out. The following applies to the use of the Sky-Frame Operator: Entrapment protection is to be ensured by use of dead man’s switch operation (see also “2.4 Operating types and operating modes”).
Page 9: Danger Areas
Danger areas The marked points in the illustration show the potential danger areas of the system, where there is a risk of injury to persons in the event of improper behaviour. Between top edge of leaf and runner when closing...
Page 10: Liability Restriction
Liability restriction All information and notes in this manual have been put together taking the applicable standards and regulations, the state of technology, knowledge and many years of experience into consideration. The manufacturer does not accept liability for damage caused by: Failure to follow the instructions in the manual •...
Page 11: General Information About Installation, Maintenance And Cleaning Work
There must not be any objects obstructing the movement area of the door. • After installation, the settings and the operation of the Sky-Frame Operator must be checked, and if • need be those of its additional safety equipment as well.
Page 12: Description Of Function
The SFO-M (Master) plays a defined part due to the assignment of a specific motor address. In this way, it can be connected with up to 5 additional SFO-S (Slave) via a bus line to form a telescopic system with a maximum of three sliding panels to the left and three sliding panels to the right (3+3).
Page 13: Performance Ranges
Performance ranges Full energy mode (dead man’s switch operation = as-delivered status) In this mode, the sliding panel only moves for as long as the control button is pressed. If the control button is released, the movement of the panel(s) stops. This makes it possible to move to any opening position. The entire system must be visible from the control button.
Page 14: Functions In Dead Man's Switch Operating Mode
Functions in dead man’s switch operating mode Sky-Frame systems with a Sky-Frame Operator can be operated as follows. Opening the door by hand Manual operation also remains possible in the event of a power failure (see also document “User Manual: Power-operated sliding doors”).
Page 15 Opening and closing the system using the OPEN / CLOSE button • A double click of the OPEN button (two quick successive pushes + hold) opens the FIRST front panels of the system (A). • A continuous push of the CLOSE button closes the ENTIRE system (B + A).
Page 16: Safety Functions
A maximum of 150 N (15 kg / 33 lbs) is reached during the opening and closing run. Sky-Frame Operator is subject to the following directives: • UL 325 Sky-Frame Operator has been checked for continuous operation up to 20,000 opening cycles and has a power shut-off (without slip). Opening run If the sliding panel encounters an obstruction during the opening run, the sliding panel stops until the button is released and pushed again.
Page 17: System Overview
System overview Component designations The terms that are used for the SFO-M (Master) components in these installation instructions: [1] drive hood [2] SI-1000 drive [3] button interface [4] mains connection Components adjacent to drive: (schematic) 07.12.2016 13.4.1.16...
Page 18: System Types
SFO ( A ) SFO ( A+A’ ) SFO ( A+A’+A’’ ) SFO ( A + B) SFO ( A+A’ + B+B’ ) SFO ( A+A’+A’’ + B+B’+B’’ ) SFO ( A+A’+A’’ + B+B’ ) SFO ( A+A’ + B )
Page 19: Sky-Frame Operator Description
The button interface (see 8.5) for connecting the control button (see 8.3) is only in the connection service opening of the SFO-M (Master) that opens first ( A ). Addressing The addresses of the drives are set using the DIP switch on the outside of the drive housing.
Page 20: Technical Data And Features
Technical data and features 4.1.1 Specification Value Unit Connected loads electric Voltage (Sky-Frame Operator) Current consumption per SFO-M or SFO-S in operation Voltage of external peripherals (button interface output) max. 300 Frequency Branch circuit Protection class IP 20 4.1.2...
Page 21: Prior To Installation
Installation instructions The ideal installation procedure The ideal installation procedure for a Sky-Frame system with Sky-Frame Operator looks as follows: 1. Install frame (see “Frame installation” Chap. 13.1) In case of frame joints, pull in the belt and connect it, as well introduce the drive-cables (see 6.3).
Page 22: Connection Of The Drives For Mitre And Frame Joints
Power supply (L/PE/ N) • CAN bus (CAN-L / CAN-H / GND) • terminal no. 4 / 5 / 6 → see “8.6 Button interface terminal assignments” 4 / 5 / 6 SFO-M SFO-S addr. 11 addr. 21 07.12.2016 13.4.1.21...
Page 23: Installing The Drive Belt With Frame Joints
Installing the drive belt with frame joints If a drive belt leads through a profile joint, the belt must be pulled in and connected at the construction site. Frame assembly: When the frame is being assembled using jointed drive profiles, it must be ensured that adhesive (Polyflex) is only applied in the vicinity of the joint connection.
Page 24 Loosen belt clamping plate slightly and push in direction of drive by hand. Insert drive belt into centre flange from belt tensioner side with back of belt facing centre flange. RISK OF FAULT The belt must not twist when it is being moved into the...
Page 25 Fix flanged disk in position. Pull a piece of shrinkage tube over the drive belt and plug it into the belt lock. Hook drive belt into belt lock at both sides. Heat shrinkage tube with a hot air dryer to secure the connection.
Page 26: Use Of Drive In Rooms With High Humidity (Pool)
Use of drive in rooms with high humidity (pool) System with a drive that are located in rooms with high humidity (pool) have an expansion milling on the outer area of the drive cover that is protected with a filter mat.
Page 27: Inserting The Glass
Inserting the glass Important note: The glass material shall comply with class A rating in ANSI Z97.1 “Methods of test for safety glazing material used in building”. Set mounting position of the bar with belt lock The “bar with belt lock” must be pushed all the way into the closed position, up to the frame with edge locks.
Page 28: Creating Space For Profile Installation
Creating space for profile installation The sliding element (glass with GRP frame) must be pushed away so there is room for installing the profile. Installation of first-opening sliding element ( A ) With first-opening sliding elements the “follower with carriage” is screwed to the end cap of the locking profile in the factory and only has to be connected to the drive belt via the “bar with belt lock”...
Page 29 Securing the locking profile and the follower to the bar with the locking mechanism: First remove the two countersunk head screws that are in the brass carriage, then lift the brass carriage onto the bar at the top and screw in place.
Page 30 Control of the running characteristics: Now that the glass is resting on the running gear and is connected to the drive belt, it must be checked with a spring balance or force sensor that the max. operating force of the sliding element is 150 N.
Page 31: Installation Of Further Sliding Elements
Installation of further sliding elements The followers of the further sliding elements are already pre-installed. Installation procedure: First check of running characteristics: The glass which has already been inserted must first be checked manually for ease of movement of the sliding element [OK?].
Page 32 Control of the running characteristics: Now that the glass is resting on the running gear and is connected to the drive belt, it must be checked with a spring balance or force sensor that the max. operating force of the sliding element is 150 N.
Page 33: Electrical Connection
Schematic diagram of opening options and connection facility of first-opening sliding panel ( A ) with MASTER drive: SFO ( A ) SFO ( A+A’ ) SFO ( A+A’ + B ) SFO ( A + B) SFO ( A + B ) SFO ( A+A’ + B+B’ ) SFO ( A+A’+A’’...
Page 34: Connecting Facility At Drive Hood
Connecting facility at drive hood The customer power supply and button connection only takes place on the SFO-M (Master) drive ( A ). Example: 2-track system with A+B drive The drive housing provides two 22 mm holes to allow the installer to fit the intended conduits for field wiring.
Page 35: Control Buttons
2x normally open (NO), locked The control voltage for the Class 2 (24 VDC) button is provided by the Sky-Frame Operator (terminal 1 / 3). The button is directly connected to terminals 1 / 2 and 3 of the button interface.
Page 36: Button Interface
Connect to PC • A PC / laptop can be connected to the SFO-M button interface via the service adapter (see 10.3) and therefore communicate with all connected bus subscribers (other drives) via the common bus protocol in order to parametrise them.
Page 37: Mains Voltage Connection
Mains voltage connection The control button is only connected with the SFO-M (Master) drive ( A ). All work steps are explained on the example of the depicted telescopic corner system. 1. Opening of the service cover Slacken the four screws on the service cover (=smaller cover) and remove the service cover.
Page 38 3. Connecting the empty conduits: The drive housing provides two 22 mm holes to allow the installer to fit the intended conduits for field wiring, one for Mains Connections, the other one for a Class 2 wall control switch.
Page 39 5. Inserting the button interface: First clip the support plate with the button interface into the service opening [1]. Then plug in the flat cable and the device plug [2]. IMPORTANT: Store the cable in the service opening as carefully as possible, otherwise damage or malfunctions may occur.
Page 40: Wiring Diagrams
Wiring diagrams Single drive: 120 VAC SFO-M ( A ) 60 Hz flat cable MASTER addr. 11 RISK OF FAULT Contacts may only be switched potential-free. 07.12.2016 13.4.1.39...
Page 41 Middle opening / corner opening: SFO ( A + B ) 120 VAC 60 Hz flat cable MASTER SLAVE addr. 21 addr. 11 3-way telescopic: SFO ( A+A’+A’’ ) 120 VAC 60 Hz flat cable SLAVE SLAVE MASTER addr. 13 addr.
Page 42 Maximum configuration (3+3): SFO ( A+A’+A’’ + B+B’+B’’ ) 07.12.2016 13.4.1.41...
Page 43: Teaching The System
Teaching the system Start-up The procedure described here describes the start-up of the standard device. • Sensors are not connected and adjusted until start-up has taken place. • Accessories and other operating modes are not adjusted until start-up is complete.
Page 44: Start Teach-In Run
Start teach-in run The teach-in run button “LEARNING” is on the button interface module, which is located in the small service opening of the MASTER drive ( A ). Starting the teach-in run: Status check LED: does the LED flash 2x short + 2 sec.
Page 45: Teach-In Run Procedure
Teach-in run procedure Typical procedure for a teach-in run: 1. Leaves opened all the way 2. ( A ) closes approx. 100mm 3. ( A‘ ) moves to ( A ), ( A‘‘ ) moves to ( A‘ ) 4.
Page 46: Function Checks
Function checks It is advisable to carry out function checks after starting up the system. For more information, see also “2.5 Functions in dead man’s switch mode”. Function check 1: Close the system In order to close the entire system at once,...
Page 47: Service Software Sky-Impulse
Service software Sky-Impulse 10.1 Basics The “Sky-Impulse” service software makes the following possible: Adjust opening speed • Adjust closing speed • Adjust speed in end zone (when closing) • Define deadbolt contact function • Perform motor program update •...
Page 48: Installation
All available Windows-Updates must be installed prior to installation. There are 3 programs to install; in order to do this, first open the Sky-Frame Impulse installation folder: Depending on the operating system (x86 / x64-bit), first run the relevant “SkyImpulse” installer and follow the instructions on the screen.
Page 49: Service Adapter And Connecting Cable
10.3 Service adapter and connecting cable The following tools are required for making the connection between the PC and the button interface and the drive for parameter setting using the “Sky-Impulse” service software: Service adapter (IXXAT / USB to CAN adapter) Art.
Page 50: Starting The Service Software
10.5 Starting the service software A double click on the desktop icon of the Sky-Impulse service software opens the program interface. In the menu on the top left are the following three panels. 10.6 Operating fields Language selection window...
Page 51: Overview
10.7 Overview In the upper part of the window, the connection status (left) and operating mode (right) are displayed: 10.8 Connection [1] Indication of whether the service adapter has been detected [2] Indication of how many drives have been...
Page 52: 10.10 Controller
10.10 Controller [1] Button for carrying out teach-in run [2] Button for carrying out reference run (same function as after a power failure) [3] Button for resetting the teach-in run [4] Button for opening the door (function check) [5] Button for stopping door movement...
Page 53: 10.11 Parameters
10.11 Parameters [1] Glass weight: Display the allowable speed ranges below. NOTICE The glass weight and optimal speeds are already set for the relevant system in the factory. [2] Opening speed adjusting range [3] Closing speed adjusting range [4] Adjusting range in close limit position [5] Read out current values (refresh) [6] Permanent storage of set values (SAVE in EEPROM).
Page 54: 10.12 Status
10.12 Status [1] Request the drive status by selecting the relevant motor address (Addressing see 3.5) [2] Display of motor operating data [3] Indication of whether an OPEN or CLOSE command is present at the relevant motor Actuation active...
Page 55: 10.13 Info
10.13 Info [1] Select motor for which the information is to be displayed. 10.14 Motor program [1] List of motor addresses recognised when connecting [2] Select required motor program [3] Start update procedure RISK OF FAULT Do not interrupt connection between PC and drive during the update! 07.12.2016...
Page 56: Maintenance
Maintenance 11.1 Adjusting the belt tension The drive belt is tensioned via the clamping plate using the screwdriver Nr. 6. Then re-tighten the two clamping screws. Re-tighten the two hexagon socket screws after tensioning. RISK OF FAULT The tension of the belt must not exceed 36 ft-lb (160 N), otherwise there is a risk of damage to the gearbox bearings.
Page 57: Replacing A Drive
11.2 Replacing a drive To replace a defective drive, proceed as follows: Slacken belt tensioner (11.1) Remove flanged disk of affected drive. Remove the four screws from the drive cover. Remove drive cover and suspend from drive belt. Disconnect drive connector.
Page 58: Troubleshooting
11.3 Troubleshooting The functionality of all Sky-Frame Operator drives has been checked in the factory before delivery. Quick troubleshooting: Disconnect system from the mains voltage. Open small service cover at the SFO-M (Master) drive ( A ). Check whether all plug-in connections are attached to the designated connections.
Page 59 Detailed troubleshooting: If the fault could not be remedied with quick troubleshooting (11.3), detailed troubleshooting must be carried out. Fault Possible cause Remedy Unable to start teach-in run Continuous signal from control button Check whether no continuous signal from the control button is present.
Page 60: Led Status
11.4 LED status The operating mode can be determined on the basis of the LEDs on the button interface. Value of variable LED status Operating mode description “ab[61]” LED illuminated 5s Initialization of the drives Brief flashing Wait for button operation...
Page 61: 11.5 Part List
11.5 Part list The following items are available for the Sky-Frame Operator: Art. No. Description 400351 SI-1000 drive 400361 SFO-S (Slave) drive hood 400362 SFO-M (Master) drive hood 400363 Drive locking plate 400364 Button interface support 400365 Drive flanged disk...