LG 43LF540 Series Service Manual

LG 43LF540 Series Service Manual

Chassis : lt55h

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LED TV
SERVICE MANUAL
CHASSIS : LT55H
MODEL : 43LF540*
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL68606409 (1501-REV01)
North/Latin America
Europe/Africa
Asia/Oceania
43LF540*-DB
Internal Use Only
http://aic.lgservice.com
http://eic.lgservice.com
http://biz.lgservice.com
Printed in Korea

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Summary of Contents for LG 43LF540 Series

  • Page 1 Internal Use Only North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com LED TV SERVICE MANUAL CHASSIS : LT55H MODEL : 43LF540* 43LF540*-DB CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. P/NO : MFL68606409 (1501-REV01) Printed in Korea...
  • Page 2 SPECIFICATION ..................6 ADJUSTMENT INSTRUCTION .............. 10 BLOCK DIAGRAM ................... 17 EXPLODED VIEW .................. 19 SCHEMATIC CIRCUIT DIAGRAM ..........APPENDIX TROUBLESHOOTING ...............APPENDIX - 2 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 3 An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 4 - 4 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 6 50 inch Wide (1920 × 1080) 50LF5600/565T-DE 55 inch Wide (1920 × 1080) 55LF5600/565T-DE 55LF6200/620T-DD 60 inch Wide (1920*1080) 60LF5600/565T-DE - 6 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 7 2) Humidity : ~ 80 % Storage Environment 1) Temp : -20 ~ 60 deg 2) Humidity : ~ 85 % - 7 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 8 1360*768 47.712 60.015 85.50 VESA (WXGA) 1280*1024(FHD Only) 63.981 60.02 108.00 VESA (SXGA) 1920*1080(FHD Only) 67.5 148.5 HDTV 1080P - 8 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 9 Max Vertical Freq - 62 Hz Min Horiz. Freq - 30 kHz Max Horiz. Freq - 83 kHz Pixel Clock - 160 MHz - 9 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 10 (5) Click “Auto” tab and set as below. (6) Click “Run”. (7) After downloading, check “OK” message. filexxx.bin (7)...OK - 10 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 11 In this case, you have to channel recover. If all channel data is cleared, you didn't have a DTV/ATV test on production line. - 11 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 12 81-119 - Using ‘no signal’ or ‘full white pattern’ or the others, check the back light on. Over 120 - 12 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 13 (iii). If R gain or B gain is over 255, Readjust G gain less than 172, Conform to R gain is 255 or B gain is 255 - 13 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 14 (1) HD 2D EDID Data (LF54, LF550D/B, LF560D/B) Before S/W version CheckSum(0xFF) Physical Address (0x1E) HDMI 1 74 / 5B HDMI 2 74 / 4B - 14 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 15 (4) FHD 3D DTS EDID Data (42/49LF62) CheckSum(0xFF) Physical Address (0x1E) HDMI 1 40 / 1A HDMI 2 40 / 0A - HDMI1/2 (128) - 15 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 16 3) Don’t wear a 3D Glasses, Check the picture like below - Hi-pot Test = Accessible Metal and LIVE & NEUTRAL. (4) LEAKAGE CURRENT: At 0.5mArms - 16 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 17 BLOCK DIAGRAM 1. Lownd 60Hz Block Diagram(M1A, 10W@6Ω) CI Slot(P1900) - 17 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 18 2. Lowend 120Hz Block Diagram(M1A+URSA8, 10W@6Ω) CI Slot(P1900) - 18 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 19 Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 19 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 20 140702 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR TP_NON_EU THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 21 140826 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR POWER THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 22 FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR HDMI_R1S1 THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 23 2014/06/02 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR SPDIF THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 24 L14_CA_M1A 2014/06/13 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 25 140721 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR S_FLASH THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 26 L14_CA_M1A ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR TUNER_CSA THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 27 2014/05/29 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR REAR_JACK_NON_EU THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 28 140613 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR LVDS THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 29 2014/05/22 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR RS232C_MSTAR_DEBUG_4P THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 30 2014/06/02 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR IR_EYE_SENSOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 31 2014/05/29 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MAIN1_NON_EU LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 32 140903 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR MAIN2_NON_EU THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 33 FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR 1AMP_TAS THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 34 140815 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR MHL_SW_AND THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 35 140707 ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR USB_3216_CAP4 THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes...
  • Page 37: Copyright Ⓒ 2015 Lg Electronics. Inc. All Right Reserved

    F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GCSC System for these model. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 1 / 97...
  • Page 38 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 2 / 97...
  • Page 39 No Video/ replace of Power Board ( 13.2V) voltage? No audio MAIN B/D Replace Power Board and repair parts LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 3 / 97...
  • Page 40 Normal Contact with signal distributor Replace or broadcaster (Cable or Air) Picture? Main B/D Normal Picture? Close Close LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 4 / 97...
  • Page 41 Tuner soldering Main B/D S/W Upgrade Contact with signal distributor Normal or broadcaster Picture? (Cable or Air) Close Close LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 5 / 97...
  • Page 42 RGB/ Check external External device HDMI/DVI device and /Cable Replace Main B/D cable normal error LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 6 / 97...
  • Page 43 Main B/D normal? External Input, Component, HDMI/ RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 7 / 97...
  • Page 44: Power Error

    Normal? Check ST-BY 3.5V ☞A12 ※ Normal Replace Main B/D voltage? Normal voltage? Replace Power B/D Replace Power LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 8 / 97...
  • Page 45 Power off by unknown status except listed case "POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble Abnormal "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 9 / 97...
  • Page 46 Speaker off Cancel OFF Replace Power Board and repair parts Check Speaker Disconnection Replace MAIN Board disconnection Replace Speaker LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 10 / 97...
  • Page 47 Connect and check Normal Check and fix other external device audio? external device Check and fix external device LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 11 / 97...
  • Page 48 (Power B/D don’t have problem) If R/C operate, Normal Explain the customer operating? cause is interference from light in room. Replace R/C LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 12 / 97...
  • Page 49 Check and fix DVI, Optical Replace Main B/D Fix in external device/cable Recognition error accordance with technical information LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 13 / 97...
  • Page 50 ※ Describe the basis of the description in (For models without any fix information, provide “Part related to nose” in the Owner’s the description) Manual. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 14 / 97...
  • Page 51 Replace module exterior damage damage Cabinet Replace cabinet damage Remote controller Replace remote controller damage Stand Replace stand dent LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 15 / 97...
  • Page 52 Other : PSU Module Exchange Module itself (1) A-4/5 Exchange Module itself (2) A-5/5 Continue to the next page LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 16 / 97...
  • Page 53 D. Function error_ No response in Remote controller operation checking method remote controller, key error LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 17 / 97...
  • Page 54 Check Back Light On with naked eye date <ALL MODELS> Power On -> disjoint back case -> check lighting at any point LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 18 / 97...
  • Page 55: Only For Training And Service Purposes

    Measure LED+ applying to LED Back Light from Power Board. Output LED+ from Power Board -> supply to LED B/L. Check Pin contacting statement and connection statement. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 19 / 97...
  • Page 56 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 20 / 97...
  • Page 57: Lge Internal Use Only

    Check the DC 13.2V Power Board <-> Main Board PWR_ON/OFF PDIM#2 D13.2V D13.2V D13.2V A13.2V A13.2V DRV_ON/OFF PDIM#1 LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 21 / 97...
  • Page 58 TUNER input signal strength checking method Content date <ALL MODELS> MENU => CHANNEL => Manual Tuning => Check Signal Strength & Signal Quality LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 22 / 97...
  • Page 59 1. Checking method for remote controller for adjustment Version Press the IN-START with the remote controller for adjustment LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 23 / 97...
  • Page 60 TV connection diagram (1) date <ALL MODELS> As the part connecting to the external input, check the screen condition by signal LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 24 / 97...
  • Page 61 Check and replace Link Cable(LVDS) and contact condition date <ALL MODELS> 1. Check and replace LVDS Cable 2. Check LVDS connection condition LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 25 / 97...
  • Page 62 Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 26 / 97...
  • Page 63 Solder defect, CNT Broken Solder defect, CNT Broken T-Con Defect, CNT Broken Abnormal Power Section Solder defect, Short/Crack Solder defect, Short/Crack LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 27 / 97...
  • Page 64 Abnormal Power Section Solder defect, Short/Crack Abnormal Display Fuse Open, Abnormal power section Solder defect, Short/Crack Noise GRADATION GRADATION LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 28 / 97...
  • Page 65 Appendix : Exchange PSU(LED driver) No Light Dim Light Dim Light Dim Light No picture/Sound Ok LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 29 / 97...
  • Page 66 Panel Mura, Light leakage Press damage Crosstalk Press damage Crosstalk Un-repairable Cases In this case please exchange the module. Press damage LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 30 / 97...
  • Page 67 Un-repairable Cases In this case please exchange the module. Horizontal Block Gate TAB IC Defect Gate TAB IC Defect LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 31 / 97...
  • Page 68 Front LED control : Menu  Option  Power Indicator  Standby light ON ST-BY condition: Red LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 32 / 97...
  • Page 69 Check the DC 13.2V Power Board <-> Main Board PWR_ON/OFF PDIM#2 D13.2V D13.2V D13.2V A13.2V A13.2V DRV_ON/OFF PDIM#1 LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 33 / 97...
  • Page 70: Table Of Contents

    Check “power on(Pin 1)” pin is high(about 3.3V) Power Board <-> Main Board PWR_ON/OFF PDIM#2 D13.2V D13.2V D13.2V A13.2V A13.2V DRV_ON/OFF PDIM#1 LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 34 / 97...
  • Page 71 1. Press the IN-START button of the remote controller for adjustment 2. Check the entry into adjustment item 3 LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 35 / 97...
  • Page 72 1. Press the MENU button on the remote controller 2. Select the AUDIO function of the Menu 3. Select TV Speaker from Off to On LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 36 / 97...
  • Page 73 ③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 37 / 97...
  • Page 74 When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when it does not move at all. LGE Internal Use Only Copyright ⓒ 2015 LG Electronics. Inc. All right reserved. Only for training and service purposes 38 / 97...

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43lf540 -db series

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