G-Power America GN5250DW Owner's Manual
  1. Manuals
  2. Brands
  3. G-Power America Manuals
  4. Portable Generator
  5. GN5250DW
  6. Owner's manual

G-Power America GN5250DW Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Rev 20190828
We Power Your World!
Owner's Manual of Generator for
GN5250DW
Green-Power America,LLC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GN5250DW and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for G-Power America GN5250DW

Summary of Contents for G-Power America GN5250DW

  • Page 1 Rev 20190828 We Power Your World! Owner’s Manual of Generator for GN5250DW Green-Power America,LLC...
  • Page 2 Products Service Green-Power America LLC thanks you for choosing a Green-Power America product. egister your product within 10 days of purchase to ensure that you receive service. egistering your product 1. You have a record of the product purchase, 2. Customer Service can Be serve you on Warranty related issues, You can register your product in one ways as follow...
  • Page 3 5250W D ual F uel Generator Topi c Page n i l Assembly and Installation Operation Inspection，Cleaning, Maintenance and Storage Speci fications t s i GREEN-POWER AMERICA，LLC（HEREINAFTER IN SHORT “GREEN-POWER” OR “GPA” ）...
  • Page 4 Owner’s Manual Green-Power America (GPA) Version 2018-1 1 Revise WARRANTY POLICY -- GENERATOR Green-Power America, LLC (GPA) Two(2)-YEAR LIMITED WARRANTY or One(1)-YEAR LIMITED WARRANTY Green-Power America, LLC (GPA) provides Two(2)-Year or One(1)-Year (GPD1500 and GN1750D) limited factory warranty once consumers buy the water pump from GPA or any of GPA partners in the United Sates.
  • Page 5 Green-Power America (GPA) Version 2018-1 1 Revise keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty 4, Return Policy and Procedure  Defective Return If the defective unit can not be repaired by the authorized repair center and the unit was within one (1) year, GPA will make a decision, on GPA sole options, either replace it with an equivalent or return it to GPA and consumer will get refund.
  • Page 6 Owner’s Manual Green-Power America (GPA) Version 2018-1 1 Revise –Accessory parts such as starting batteries, tools and storage covers. –Failures due to acts of God and other force majeure events which beyond the manufacturer's control. –Problems caused by parts that are not original Green-Power America (GPA) parts. When applicable, this warranty does not apply to products used for prime power in place of a utility 6, Limits of Implied Warranty and Consequential Damage...
  • Page 7 Green-Power Green-Power Green-Power Green-Power please call specified toll free number. Service purchaser should contact Green-Power...
  • Page 8 Owner’s Manual Green-Power Green -Pow...

  • Page 9: Safety Guidelines - Definitions

    Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 10: General Precautions

    Owner’s Manual General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

  • Page 11: Hot Components

    General Precautions (cont’d) Gasoline and Oil (cont’d) • Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container. •...

  • Page 12: Electrical Safety

    Owner’s Manual General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...
  • Page 13 General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 14 Owner’s Manual General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 15: Heart Pacemakers

    General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 16 Owner’s Manual General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator might weigh over 100 lbs Two or more people should assist when moving or lifting this product.
  • Page 17 General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 18 Owner’s Manual General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.

  • Page 19: Assembly And Installation

    Assembly and Installation Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the Hardware Kit included with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...

  • Page 20: Installation

    Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 21 Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).

  • Page 22: Operation

    Owner’s Manual Operation NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. Before Starting the Generator CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 23 Operation (cont’d) tarting 1.Select Fuel Source: O FF FOR GASOLINE: a.Switch the gasoline valve to ON position (Fig 8) (Fig 9) b.Turn the Fuel Select Switch point to GAS Fig 9 Fig 8 FOR LPG/PROPANE: a.Make sure the LPG hose is safely secured from the generator to the tank. b.Switch the gasoline valve to OFF position (Fig 10) c.Turn the Fuel Select Switch point to LPG...
  • Page 24 Owner’s Manual Operation (cont’d) STOPPING THE GENERATOR O FF 1.Remove all connections from the control panel receptacles Allow the generator to run at “no load” to reduce and stabilize engine and alternator temperatures. Fig 11 If you operate with gas, switch the gasoline valve to OFF position(Fig 11)；...
  • Page 25 Operation (cont’d) Powering 120/240Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 26 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 27: Inspection, Cleaning, And Maintenance

    Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 28 Owner’s Manual Fuel Sediment Cup Cleaning(If It Is Applied) The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 29 Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...

  • Page 30: Air Cleaner Maintenance

    Owner’s Manual Air cleaner Maintenance A dirty air cleaner will restrict air flow to the carburetor. lower generator output power and deteriorate the engine emission To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 32 Owner’s Manual Transporting/Storage Drain the carburetor by loosengine the drain screw.Drain the gasoline into asuitable container.(017) WARNING Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stopped.Do not smoke or allow flames or spartks In the area during this producedure.
  • Page 33 Wiring Diagram for GN5250DW DC PROTECTOR DC WINDING...

  • Page 34: Specifications

    Owner’s M anual Specifications AC electr ical Current Output Running Watts 4250W(GAS)/3800(Propane) Starting Watts 5250W(GAS)/4750(Propane) Two 120V 20A NEMA 5-20 Receptacle Outlet one 120V/240V 30A NEMA L14-30R Receptacle DC electrical Outlet 12V@8.3A Gasoline engine Type 4-cycle OHV air-cool ed recoil start Displacement 223cc Oil c apacity...
  • Page 35 LCT engine parts cylinder head system assy. GPA Parts No. LCT Parts No. Description GPG4000-A-01 CYLINDER HEAD COMP. PGH40025 FLANGE BOLT (M8X58) GPG4000-A-02 PGH49028 GPG4000-A-03 SPAR K PLUG PGH44726 GPG4000-A-04 CYLINDER HEAD SEALING PAD PGH40075 GPG4000-A-05 HEAD COVER COMP. PGH40653 GPG4000-A-06 HEAD COVER PACKING PGH40675...
  • Page 36 LCT engine parts Cylinder barrel Description GPA Parts No. LCT Parts No. CRANK CASE GPD5000-B-01 PGH48101 GPD5000-B-02 OIL LEVEL SWITCH ASSY. PGH44760 GPG4000-B-03 GOVERNOR GEAR ASSY. PGH45125 GOVERNOR SLIDER GPG4000-B-04 PGH45150 GPG4000-B-05 GOVERNOR ARM SHAFT PGH45650 GPG4000-B-06 LOCK PIN (8mm) PGH45626 GPG4000-B-07 PGH45200...
  • Page 37 LCT engine parts Crankcase cover system assy. GPA Parts No. LCT Parts No. DESC RIPTION GPG4000-C-01 C ASE C OV ER PGH46854 GPG4000-C-02 C ASE C OV ER PAD PGH46934 GPG4000-C-03 OIL SC ALE PGH46902 PGH42133 GPG4000-C-04 GPG4000-C-05 PGH40925 GPG4000-C-06 PGH41000 GPG4000-C-07 PGH46875...
  • Page 38 LCT engine parts Crankshaft system assy. GPA Parts No. LCT Parts No. Description GPD5000-D-01 CRANKSHAFT COMP. PGH48207 GPG4000-D-02 PGH42101-1 SEMICIRCLE KEY...
  • Page 39 LCT engine parts Piston and connecting rod system assy. GPA Parts No. LCT Parts No. Description GPG4000-E-01 COMPRESSION RING A PGH41327-1 GPG4000-E-02 COMPRESSION RING B PGH41327-2 GPG4000-E-03 PGH41327-3 OIL RING A GPG4000-E-04 PGH41327-4 OIL RING B GPG4000-E-05 PISTON PIN CLIP PGH41300 GPG4000-E-06 PGH41253...
  • Page 40 LCT engine parts Valve Train Assembly GPA Parts No. LCT Parts No. Description GPG4000-F-01 PIVOT ADJUSTING NUT PGH40525 GPG4000-F-02 ROCKER ARM PIVOT PGH40550 GPG4000-F-03 ROCKER ARM PGH40500 GPG4000-F-04 PIVOT BOLT (M8) PGH40475 GPG4000-F-05 PUSH ROD GUIDE PLATE PGH40275 GPG5000-F-06 PUSH ROD PGH48025 GPG4000-F-07 VALVE LIFTER...
  • Page 41 LCT engine parts Recoil Starter Assy. Description GPA Parts No. LCT Parts No. GPG4000-G-01 ELASTIC CYLINDRICAL PIN PGH46050.1.1 WASHER ￠10 GPG4000-G-02 PGH46050.1.2 GPG4000-G-03 PRESSURE SPRING PGH46050.1.3 GPG4000-G-04 SPRING RETAINER PGH46050.1.4 GPG4000-G-05 STARTER RATCHET PGH46050.1.5 GPG4000-G-06 RETURN SPRING PGH46050.1.6 GPG4000-G-07 PGH46050.1.7 RECOIL STARTER ROPE PGH46050.1.8 GPG4000-G-08...
  • Page 42 LCT engine parts Fan cover system assy. Description GPA Parts No. LCT Parts No. GPG4000-H-01 FAN COVER COMP. PGH46145 GPG4000-H-02 FLYWHEEL SIDE PLATE PGH46163 GPG4000-H-03 SHROUD PGH46182 GPG4000-H-04 AIR CLEANER SUPPORT PGH42628 GPG4000-H-05 FLANGE BOLT (M6 X 12) PGS40003 GPG4000-H-06 FLANGE BOLT (M6 X 20) PGS40007 GPG4000-H-07...
  • Page 43 LCT engine parts Carburetor system assy. Description GPA Parts No. LCT Parts No. GN5250-I-01 CARBURETOR ASSY GPG4000-I-02 CARBURETOR PAPER GASKET PGH44128 GPG4000-I-03 PGH44150 CARBURETOR INSULATING PLATE GPG4000-I-04 PGH44203 INTAKE PIPE GASKET GN5250-I-05 FUEL SELECTOR SWITCH FUEL HOSE GN5250-I-06...
  • Page 44 LCT engine parts Flywheel system assy. GPA Parts No. LCT Parts No. Description GPG4000-J-01 FLYWHEEL PGH42461 FLYWHEEL NUT (M14X1.5 ) GPG4000-J-02 PGH42475 GPG4000-J-03 PGH42500 COOLING FAN GPG4000-J-04 PGH46142 STARTER PULLEY...
  • Page 45 LCT engine parts Ignition System Assy. GPA Parts No. LCT Parts No. Descript io n GPG4000 -K-01 NOISE SUPPERSSOR CAP ASSY PGH44675.2-1 GPG4000 -K-02 PGH44675.2-2 IGNITION COIL ASSY PGH44675.2-3 GPG4000 STOP SWITCH CORD -K-03 GPG4000 -K-04 PGH44675-3 STOP SWITCH CORD HOLDER GPG4000 -K-05 FLANGE BOLT (M6 X 25)
  • Page 46 LCT engine parts Control system assy. GPA Parts No. LCT Parts No. Description GPG4000-M-01 CONTROL UNIT ASSY. PGH45078 GPG4000-M-02 CONTROL BASE COMP. PGH45078-2 GPG4000-M-03 CONTROL AJUSTING SPRING PGH45078-3 GPG4000-M-04 PAN SCREW (M5 X 25) PGH45078-7 GPG4000-M-05 FLANGE BOLT (M6 X 12) PGS40003 THROTTLE RETURN SPRING GPD5000-M-06...
  • Page 47 LCT engine parts Air cleaner GPA Parts No. LCT Parts No. DESC RIPTION GPG4000-N-01 PGH42160 AIR C LEANER C OV ER C OM P GPG4000-N-02 AIR C LEANER ELEM ENT. PGH42160.2-2 GPG4000-N-03 PGS40003 HEX HEAD BOLT M6X12 GPG4000-N-04 AIR C LEANER SEPARATOR PGH42160.2-4 GPG4000-N-05 AIR C LEANER SEAL...
  • Page 48 Equipment Parts excluded in LCT Engine Muffler System Assy. Part No. Factory Part No. Descript io n GPD4000-O-01 MUFFLER STAY COMP. BGG31005 GPD4000-O-02 BGS30007 FLANGE BOLT (M8 X 16) BGG30212 MUFFLER COMP. GPD5000-O-03 GPD4000-O-04 MUFF. OUTER PROTECTOR COMP. BGG31520 GPD4000-O-05 BGS40003 FLANGE BOLT (M6 X 12)
  • Page 49 Equipment Parts excluded in LCT Engine Fuel tank system assy. GPA Parts No. Factory Parts No. Descript io n GN5250-P-01 FUEL FILLER CAP COMP BGG21009.1 BGG21006.2 GPG4000 -P-02 FUEL FILTER GPG4000 -P-03 BGG20558.1.5-1C FUEL TANK COMP. BGG64228 GPG4000 -P-04 OVERFLOW VALVE BGH63687 GPG4000 -P-05 FUEL TUBE A...
  • Page 50 Equipment Parts excluded in LCT Engine Control panel assy. Description GPA Parts No. Factory Parts No. GPG4000 -Q-01 BGG50200 ENGINE SWITCH ASSY. BGG50100 GPG4000 -Q-02 DIGTIAL METER BGG50068 GPG4000 -Q-03 AC CIRCUIT PROTECTOR EARTH TERMINAL BGG50705 GPG4000 -Q-04 BGG53350 120V 20A NEMA 5-20 Receptacle GPG4000 -Q-05 120V/240V 30A NEMA L14-30R Receptacle BGG53499...
  • Page 51 Equipment Parts excluded in LCT Engine Frame Comp ASSY. GPA Parts No. Factory Parts No. Description GN5250-R-01 GENERATOR FRAME BGG40342 BOTTON RUBBER A BGG61006 GPG4000-R-02 CONTROL PANEL CASE GPG5000-R-02 BGG50068.2...
  • Page 52 Equipment Parts excluded in LCT Engine Generator. Factory Parts No Description GPA Parts No. GPD5000-S-01 BGG11903.1.2 STATOR COVER BGG11903.1.3 GPD5000-S-02 STATOR ASSY. BGG11903.1.4 GPD5000-S-03 COOLING FAN BGG13100 GPG4000-S-04 BRUSH ASSY. BGS14022 GPG4000-S-05 TAPPING SCREW BGG13300 GPG4000-S-06 GENERATOR STAY BGS10001 GPG4000-S-07 NUT (5mm) BGG14052 GPD5000-S-08...
  • Page 53 Equipment Parts excluded in LCT Engine Wheel & Hand Assy. 10 11 Description GPA Parts No. Factory Parts No. QTY. GPG5250-T-01 BGS61001 SPLIT PIN GPG6500-T-02 BGS20006.1.2 WASHER PLAIN GPD5000-T-03 BGG60649 WHEEL GPD5000-T-04 BGS42004 SHAFT GN5250-T-05 BGS61001 SPLIT PIN GN5250-T-06 BGG42113 HANDLE GN5250-T-07 BGS30019...
  • Page 54 Distributed by: Green-Power America, LLC www. Green-PowerAmerica.com All copyright c is reserved by Green-Power America, LLC GPA reserves the right of any amendment on the manual without notice...

Table of Contents

Save PDF