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Power Stak
PPS2200-62NFO-21
This manual covers PowerStak units with frame
numbers starting with GC stamped into the mast
and shipped March 2014 and after.
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
JUNE 2015
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Table of Contents
Related Manuals for Presto Power Stak PPS2200-62NFO-21
Summary of Contents for Presto Power Stak PPS2200-62NFO-21
- Page 1 Power Stak PPS2200-62NFO-21 This manual covers PowerStak units with frame numbers starting with GC stamped into the mast and shipped March 2014 and after. Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT JUNE 2015...
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Page 2: Limited Warranty
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. -
Page 3: Table Of Contents
Figure 8: Power Unit ........................21 Figure 9: Hydraulic System ......................22 Figure 10: Hydraulic Schematic....................23 Figure 11: Control Panel ....................... 24 Figure 12a & b: Electric Schematic Diagram ................25-26 Figure 13: Battery Connection ...................... 27 PRESTO OWNER’S MANUAL Page 3 POWER STAK... -
Page 4: Introduction
This machine is designed for powered necessary for the safe and proper installation, operation travel and should not be manually moved and maintenance of Presto Lifts Inc. battery operated, by applying force to the Control Pod Power Stak. It is important that all personnel involved... -
Page 5: Responsibility Of Owners And Users
Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order in accordance with Presto’s owner’s manual. Removal from Service Any device not in safe operating condition such as, but not limited to, excessive leakage, missing rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic, or pneumatic lines, damaged or malfunctioning controls or safety devices, etc. -
Page 6: Certified Operator Training
(OSHA 1910.178 29QFR-7-1-06 Edition) Presto lifts does not offer operator training. Operator training programs may be offered by your local Presto Lifts dealer or obtained online. Enter, "powered industrial truck operator training" into a search engine. - Page 7 CAREFULLY READING THIS MANUAL. In order • Keep the stacker under control at all times. to provide for the safe operation of these stackers, Presto Operate at a speed that allows you to stop safely. Lifts Inc. has identified certain hazards that may oc- Be even more careful on slippery or uneven sur- cur during the maintenance and use of these lifts.
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Page 8: Installation
Remove all metal/plastic bands, cardboard and other and that the lift is complete. Presto tests and inspects material used for shipping purposes. every piece of equipment prior to shipment. If damage... -
Page 9: Operation
The turtle forks first direction. When rotating the butterfly towards speed button is a maintained contact operation. Figure 1: Operational buttons Control Pod Top Turtle Speed Control Pod Bottom PRESTO OWNER’S MANUAL Page 9 POWER STAK... -
Page 10: Daily Operations Maintenance Checks
B. Check for any worn or damaged parts. IMPROPER USE OF THIS LIFT TRUCK COULD RESULT IN INJURY AND/OR DAMAGE TO LOAD AND EQUIPMENT. • Inspect the lift for damaged or worn parts. PRESTO OWNER’S MANUAL Page 10 POWER STAK... -
Page 11: Suggested Daily Operator Checklist
4. Check Horn Function 5. Check Brake Function OPERATOR ID DATE DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! PRESTO OWNER’S MANUAL Page 11 POWER STAK... -
Page 12: Battery Maintenance
Approx. 12.7 V Fully charged Approx. 12.2 V 1/2 charged RECOMMEND charging the system BEFORE the BDI indicates EMPTY IN ORDER TO EXTEND Approx. 12.0 V 1/4 charged BATTERY LIFE Approx. 11.6 V Discharged PRESTO OWNER’S MANUAL Page 12 POWER STAK... -
Page 13: Maintenance
S E C T I O N 6 MONTHLY OPERATIONS MAINTENANCE MAINTENANCE CHECKS: Operation of Presto Power Stak is very simple — as is 1. Battery (maintenance free) their construction. They require very little maintenance. A. Clean terminals. Reasonable care will result in excellent trouble-free B. -
Page 14: Troubleshooting
¨ Loose or dirty battery connections ¨ Blown fuse(s) • Faulty wiring from fuse to travel control switch • Faulty control switch • Faulty wiring from travel control switch direction contactor • Faulty contactor PRESTO OWNER’S MANUAL Page 14 POWER STAK... -
Page 15: Figure 2: Stacker Body Components
Stacker Body Assemby Chain Cover Stacker Body Assemby Chain Cover Washer Washer Spring Washer Top Cover Spring Washer Top Cover Caster Assembly Caster Assembly Bolt Bolt 10 Bolt Limit cover Bolt Limit cover PRESTO OWNER’S MANUAL Page 15 POWER STAK... -
Page 16: Figure 3: Control Pod
Figure 3: Control Pod CONTROL POD PPS2200-62NFO-21 Control Pod Bottom Item Description Item Description Lifting Switch Lifting Switch Lowering Switch Lowering Switch Butterfly Switch Running Switch Belly Button Stop Switch Emergency Reverse Switch Horn Button Horn Button Turtle Speed Switch PRESTO OWNER’S MANUAL Page 16 POWER STAK... -
Page 17: Figure 4: Steering Component
Bearing Bolt Spindle Seat Snap Ring Bearing Spindle Collar Bolt Air Spring Spring Washer Fixing Shaft Washer Control Handle Fixing Board Anchor Handle Bolt Control Pod Collar Spindle Bolt Lock Nut Flat Key PRESTO OWNER’S MANUAL Page 17 POWER STAK... -
Page 18: Figure 5: Drive Unit
Gear Bearing Seal Dust Cover Ring Gear Shaft Gear Wheel Bearing C Clip C Clip Seal Electric Brake Ring Bearing Traction Motor Dust Ring C Clip Screw Gear Screw Screw Spacer Flange Panel PRESTO OWNER’S MANUAL Page 18 POWER STAK... -
Page 19: Figure 6: Carriage Assembly
Description Block Block Washer Washer Roller Roller Bolt Bolt Fixed Pin, Chain Fixed Pin, Chain Cotter Pin Cotter Pin Snap Ring Snap Ring Feed Shaft Feed Shaft Bolt Bolt Fork Assembly Fork Assembly PRESTO OWNER’S MANUAL Page 19 POWER STAK... -
Page 20: Figure 7: Mast Components
Seat, Chain Wheel Seat, Chain Wheel Snap Ring Snap Ring Bolt Bolt Lift Cylinder Lift Cylinder U Bolt U Bolt 10 Outer Mast Assy Outer Mast Assy 11 Nut 12 Control Valve Control Valve PRESTO OWNER’S MANUAL Page 20 POWER STAK... -
Page 21: Figure 8: Power Unit
Oil Filter Solenoid Valve Oil Hose, Return Coupling Oil Tank, Plastic 4A Screw Plug, Metal 10 Oil Hose, Suction Motor 4B Screw Plug, Plastic Bolt, Spring Washer 11 Oil Filter Coupling 12 Oil Tank, Plastic Start Switch Cover, Oil Tank Motor Bolt, Spring Washer 6A Start Switch 12B Cover, Oil Tank PRESTO OWNER’S MANUAL Page 21 POWER STAK... -
Page 22: Figure 9: Hydraulic System
HYDRAULIC SYSTEM Figure 9: Hydraulic System PPS2200-62NFO-21 Item Description Screw Item Description Washer Screw Washer Hydraulic Assembly Hydraulic Assembly L-Adaptor L-Adaptor O-ring O-ring Oil Hose Oil Hose Adaptor Adaptor PRESTO OWNER’S MANUAL Page 22 POWER STAK... -
Page 23: Figure 10: Hydraulic Schematic
PRESTO OWNER’S MANUAL Page 23 POWER STAK... -
Page 24: Figure 11: Control Panel
CONTROL PANEL Figure 11: Control Panel Item Description Controller Fuse Fuse Travel Contactor Item Description Lifting Contactor Controller Fuse Fuse Travel Contactor Lifting Contactor PRESTO OWNER’S MANUAL Page 24 POWER STAK... -
Page 25: Figure 12A & B: Electric Schematic Diagram
PRESTO OWNER’S MANUAL Page 25 POWER STAK... - Page 26 PRESTO OWNER’S MANUAL Page 26 POWER STAK...
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Page 27: Figure 13: Battery Connection
0.00 LB 063Z8 MODEL CAGE CODE SCALE DIMENSIONS ARE IN REFERENCE PowerStak INCHES 8000 PROJECT: EL POWER STAK BATTERY CONN DIAG 24VDC USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT TITLE: SIZE DWG. NO. PRESTO OWNER’S MANUAL Page 27 POWER STAK... -
Page 28: Ordering Replacement Parts
Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit. -
Page 29: Restocking Policy
Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue. Presto Lift Inc. reserves the right to determine potential credits, as a result of factory defects, based on its inspection of the merchandise. -
Page 30: Return Materials Authorization Policy
Presto Lifts. Customers shipping returns from the Continental US, Canada, or Mexico have thirty (30) days from date of RMA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender. - Page 31 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS! Call Presto Sales for stock or customized lift inquiries: 800-343-9322 Email: sales@prestolifts.com...
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