Coleman Powersports CT200U-CL 2020 Owner's Manual
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Coleman Powersports CT200U-CL 2020 Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
CT200U -C L
Recommended
Age 13+
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
(888)-405-8725 Coleman Powersports
READ THIS MANUAL CAREFULLY!
1 775 E. University Dr. 85281
www.colemanpowered.com
REV# 060819

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Summary of Contents for Coleman Powersports CT200U-CL 2020

  • Page 1 Recommended Age 13+ Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area. (888)-405-8725 Coleman Powersports READ THIS MANUAL CAREFULLY! 1 775 E. University Dr. 85281 www.colemanpowered.com REV# 060819...
  • Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Off-Road Mini Bike. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable operation.
  • Page 3 This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
  • Page 4 WARNING The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. California proposition 65...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS COLEMAN POWERSPORTS WARNING... 2 IMPORTANT SAFETY LABELS....4 CHAIN AND SPROCKET......23 LOCATION........4 INSPECTION......23 LABELS.......... 5 TENSION AND ADJUSTMENT..23 SAFETY ..........6 CLEANING AND LUBRICATION...23 DESCRIPTION AND PART LOCATIONS... 7 CLEANING AND INSPECTING DESCRIPTION AND PART FUNCTIONS.. 8 CENTRIFUGAL CLUTCH......

  • Page 6: Coleman Powersports Warning

    90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair, refund purchase amount, or replace any original Coleman Powersports unit/part which is covered by this warranty and is proven to be defective in workmanship or material.
  • Page 7 5. Any product which has been altered or modified in a manner not consistent with the original design of the product or in a manner not approved by Coleman Powersports. 6. Tires 7.

  • Page 8: Important Safety Labels

    IMPORTANT LABELS LOCATION...

  • Page 9: Labels

    • Check the throttle to ensure it works properly and FOR SERVICE AND REPAIR, PLEASE "snaps back" prior to starting the mini bike. CALL COLEMAN POWERSPORTS • be seated before attempting to start the mini bike. TOLL FREE 888-405-8725 • continually supervise children...

  • Page 10: Safety

    SAFETY This Mini Bike is recommended Never traverse, climb or go for riders 13 and older. down a hill that is too steep. Avoid hills with loose or slip- Always wear a certified DOT or pery terrain. motorcycle type helmet that fits properly, over the ankle Never attempt wheelies, boots, eye protection, gloves,...

  • Page 11: Description And Part Locations

    DESCRIPTIONS AND PART LOCATIONS 1. Rear Rack 2. Rear Fender 3. Seat 22 2 3 4. Headlight 5. Front Fender 6. Front Wheel 7. Foot Pegs 8. Kick Stand 9. Starter Recoil 10. Fuel Valve 11. Choke Lever 12. Carburetor 13.

  • Page 12: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Right Throttle Grip : The engine speed is regulated by the position of the right throttle grip. Throttle is increased by turning the throttle grip toward the operator. Engine speed is decreased by turning the throttle grip away from the operator.

  • Page 13: Choke Operation

    DESCRIPTION AND PART FUNCTIONS Choke operation Choke Lever (1): If the engine is cold, the Choke Lever (1): If the engine is cold, the choke can help start the engine by placing choke can help start the engine by placing the choke lever to the “ON”...

  • Page 14: Fuel And Oil

    FUEL AND OIL FUEL WARNING Never use leaded gasoline in this product. It could affect the engine’s emissions and Fuel and fuel vapor are highly damage the engine. flammable and toxic. You can be Mini Bike requires clean unleaded regular burned or poisoned while refueling.

  • Page 15: Pre Ride Inspection

    PRE-RIDE INSPECTION WHAT TO CHECK FOR Inspecting and checking the condition of CHECK the Mini Bike before each ride is Steering • Smoothness important. Following the pre-ride check • No restriction of list will help insure the you do not have movement mechanical problems which could result in injury or becoming stranded.

  • Page 16: Riding Mini Bike

    RIDING THE MINI BIKE HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT or SNELL certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of motorcycle helmet that is right for you.

  • Page 17: Starting The Engine

    RIDING THE MINI BIKE STARTING ENGINE To start the engine 1. Place the fuel valve (1) in the “ON” (right) position. 2.. If engine is cold, place the choke lever (2) in the “ON” (left) position. 3. Place the ON/OFF switch (3), located on the handlebars, in the (on)position.

  • Page 18: Starting Off

    RIDING THE MINI BIKE STARTING OFF 1. Start and warm up the engine according to the instructions in this manual. 2. Place the side kick stand in the up position. WARNING 2. Apply the throttle gradually to start Removing hands from the handlebars riding.

  • Page 19: Load Guidelines

    If you have a question about a modification or accessory, contact Modifications to the Mini Bike, including your dealer or call Coleman Powersports. adding accessories, could adversely affect the handling of the Mini Bike causing an accident which could result in severe injury of death.

  • Page 20: Maintenance

    MAINTENANCE For maintenance, your mini bike may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance CAUTION procedures and time table for Failing to perform recommended maintenance listed in this manual is maintenance on this Mini Bike could dam- important for the safety of the rider and age the Mini Bike engine and components...

  • Page 21: Maintenance Chart

    MAINTENANCE CHART In order to maintain good performance, check and maintain the motorcycle at the intervals listed in the Maintenance chart. The capital letters in the following chart represent: I: Inspect, including troubleshooting, cleaning, adding lubricating oil, adding oil, repairing and replacement. A: Adjustment C: Cleaning R: Replacement L: lubricating Maintenance...

  • Page 22: Air Filter

    MAINTENANCE Air Filter CAUTION The air cleaner element needs to be Clean air filter frequently if Mini cleaned or replaced periodically (see Bike is driven in wet, muddy or chart for cleaning/replacement dusty conditions. intervals). The air filter element will need to be cleaned more often if Mini Bike is Driving in the above conditions ridden in muddy, wet, or dusty conditions.

  • Page 23: Spark Plug

    MAINTENANCE Spark Plug This Mini Bike comes equipped with a CHDY- F7TC spark plug. To inspect the spark plug, remove the air filter cover and element to gain access. Remove spark plug cap (1) then remove the spark plug from the engine with the spark plug tool provided.

  • Page 24: Engine Oil

    MAINTENANCE WARNING Engine Oil The proper amount and grade of engine oil New and used oil can be hazardous will have a great impact on the life of the Children and pets can be harmed engine. Checking the oil daily and changing the oil as listed in the by swallowing new or used oil.

  • Page 25: Throttle Cable Adjustment

    MAINTENANCE Throttle Cable adjustment It is important that the throttle grip have a certain amount of free play so the throttle .078 - .24 in does not rise when the handlebars are (2-6 mm) turned from left to right. The hand grip throttle free play (2) should be .078 - .24 in (2-6 mm) To adjust freeplay WARNING...

  • Page 26: Brakes

    MAINTENANCE Brakes Brake Lever Adjustment 2.0 - 4.0mm (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the Jam nut (2) on the brake cable.

  • Page 27: Chain And Sprocket

    MAINTENANCE Chain Chain lubrication Chain and Sprocket Lubricating the chain before each ride will help to ensure maximum life of the chain Inspection and sprockets. Inspect the drive chain for wear, rust, bound links, proper lubrication and proper Instructions for cleaning and tension.

  • Page 28: Centrifugal Clutch

    MAINTENANCE Centrifugal Clutch Cleaning and lubrication To help ensure the maximum life out of the Centrifugal clutch. It is important to clean and lubricate the clutch after every 5 hours of operation. To Clean and lubricate, follow the instructions below 1.

  • Page 29: Tires

    MAINTENANCE Tires Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the tire. Minimum tread 3. Check tire pressure. Incorrect tire 4mm (.16 in.) pressure can affect the handling, rider comfort, steering, tire life and traction.

  • Page 30: Storage

    Storage If the Mini Bike is left unused for an extended period of time proper storage maintenance is required. 1. Wash Mini Bike thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/ rubber protectant.

  • Page 31: Washing The Mini Bike

    Washing the Mini Bike 1. Wash mud and dirt off Mini Bike with low pressure water from a hose. Do not use high pressure nozzles, this could allow water to enter the engine causing damage. 2. Wash Mini Bike using a mild detergent or car soap using a sponge, soft rag or brush.

  • Page 32: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will • Low fuel • Fill with fresh fuel not start • Stale or contaminated fuel. • Have a service center flush and fill with fresh fuel. • Fuel valve is in the “OFF” •...

  • Page 33: Specifications

    SPECIFICATIONS Engine Braking Displacement 196cc Rear Brakes (Type) Drum Starting Recoil Cord Spark Plug Type CHDY - F7TC Cooling Air cooled Tires Ignition Type T.C.I Front Tire Size AT19x7-8 Cylinder head config. Rear Tire Size AT19x7-8 Number of Cylinder Single Combustion Cycle 4-stroke Bore and Stroke...

  • Page 34: Frame And Engine Number Location

    FRAME AND ENGINE NUMBER LOCATION The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your Mini Bike. Locate the VIN # numbers and list the numbers below for reference. The 17 digit Vehicle Identification Number (VIN) is located on the vertical tube on the neck of the mini bike...

  • Page 35: Emission Control System Warranty

    Hisun Motors Corp., U.S.A. Emission Control System Warranty Statement The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor vehicles must be designed, built and equipped to meet U.S.
  • Page 36 75069 (Phone: 972-446-0760 or Toll Free: 877-838-6188), or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and is free from defects in material and workmanship which cause such...
  • Page 37 III. Limited Liability The liability of HISUN under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the HISUN dealer.
  • Page 38 Hisun Motors Corp., U.S.A. 310 E. University Drive McKinney, TX 75069 Phone: 972-446-0760 Fax: 972-446-0765 Toll-Free: 877-838-6188...
  • Page 39 POWERSPORTS (888)-405-8725 Coleman Powersports 1775 E. Universtiy Dr . Tempe, AZ. 85281 https//www. colemanpowered.com https//www.facebook.com/Colemanpowersportusa https//www.instagram.com/colemanpowersports_usa...

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