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English
Operator Manual
Manual del operador
RZT48 / 96767200101
Please read the operator manual carefully and make
sure you understand the instructions
before using the machine.
Gasoline containing a maximum of 10% ethanol
(E10) is permitted for use in this machine. The use of
gasoline with more than 10% ethanol (E10)
114 24 43-27 Rev. 1
will void the product warranty.
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Summary of Contents for RedMax 96767200101
- Page 1 English Operator Manual Manual del operador RZT48 / 96767200101 Please read the operator manual carefully and make sure you understand the instructions before using the machine. Gasoline containing a maximum of 10% ethanol (E10) is permitted for use in this machine. The use of gasoline with more than 10% ethanol (E10) 114 24 43-27 Rev.
- Page 2 WARNING! Failure to follow cautious WARNING! Engine exhaust and certain operating practices can result in dangerous vehicle components contain or emit chemicals injury to the operator or other persons. The considered to cause cancer, birth defects, owner must understand these instructions, or other reproductive system damage.
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Page 3: Table Of Contents
CONTENTS INTRODUCTION ..........4 OPERATION ..........16 Driving and Transport on Public Roads ..4 Training ............16 Towing ............4 Operating on Hills ........18 Operating ............. 4 Moving Machine By Hand ......19 SYMBOLS AND DECALS ....... 6 MAINTENANCE.......... -
Page 4: Introduction
Do not let children or others in or on the towed equipment. Make wide Thank you for purchasing a RedMax ride- turns to avoid jack-knifing. Travel slowly and leave on mower. This machine is built for superior more distance to stop. - Page 5 Good Service RedMax’s products are sold around the world at independent dealers, retailers and online stores. No matter where you buy a RedMax product or solution, you can count on our team to provide you with dedicated service and support throughout the life of the product.
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Page 6: Symbols And Decals
SYMBOLS AND DECALS IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. These symbols are found on the machine and in the operator manual. Study them carefully until Used in this publication to tell the reader of a you know what they mean. risk of material damage, particularly if the reader neglects to obey the instructions in the manual. -
Page 7: Safety
General Operation SAFETY • Read, understand, Safety Instructions and obey all instructions on the These instructions are for your safety. Read them machine and in carefully. the manual before starting. WARNING! THIS CUTTING MACHINE CAN AMPUTATE HANDS AND FEET AND •... -
Page 8: Personal Safety Equipment
• Always wear approved protective glasses or a SAFETY full visor when assembling or driving. • Always wear gloves when handling the blades. • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a full •... -
Page 9: Safe Handling Of Gasoline
General Maintenance SAFETY • Do not use the Safe Handling of Gasoline machine indoors or in spaces lacking To avoid personal injury or damage to property, correct ventilation. use care in handling gasoline. Gasoline is very The exhaust flammable and the vapors are explosive. fumes contain carbon monoxide, WARNING! The engine and the exhaust... -
Page 10: Transport
A spark arrestor for the muffler is available • Regularly clean the deck and the underside of through your authorized RedMax dealer. the deck. Avoid spraying engine and electrical components with water. Transport •... -
Page 11: Controls
CONTROLS belt-driven hydraulic pumps. Using the left and right steering controls, the flow is regulated and This operator manual describes the RedMax Zero thereby the direction and speed. Turn Rider. The rider is fitted with a four-stroke overhead valve engine. -
Page 12: Motion Control Levers
Park Brake CONTROLS The park brake is found on the left of the Motion Control Levers machine. Pull the lever backward to operate the brake and push forward to release it. The machine’s speed and direction are continuously variable using the two steering IMPORTANT INFORMATION The machine controls. -
Page 13: Throttle Control
Service Meter CONTROLS Throttle Control The service meter displays the total number of hours the engine has run and indicates when the engine and mower need servicing. The throttle control regulates the engine speed After every 50 hours of operation, an oil can icon and the rate of rotation of the blades, assuming will appear and stay on for two hours, before the blade switch is pulled out. -
Page 14: Fuse
Hydro Release Levers CONTROLS Fuse Transaxle bypass linkages must be engaged when pushing or pulling the mower. The release levers are located on each side of the rear of the The 20 amp primary fuse is located on the left unit below the rear engine plate. -
Page 15: To Adjust The Seat
CONTROLS WARNING! Fill to bottom of filler neck. Do not overfill. Wipe off spilled oil or fuel. Do not store, spill or use gasoline near an open flame. WARNING! The engine and the exhaust system, become very hot during operation. There is a risk for burns if touched. -
Page 16: Operation
To turn to the right OPERATION While moving in a forward direction, pull the right lever back towards the neutral position while Read the Safety section and following pages, if maintaining the position of the left lever, this will you are unfamiliar with the machine. slow the rotation of the right wheel and cause the Training machine to turn in that direction. - Page 17 5. Move the steering controls outward to the OPERATION locked (outer) neutral position. The following conditions must be fulfilled before 6. Move the throttle to the middle position. If the the engine can be started: engine is cold, the choke control should be pulled up.
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Page 18: Operating On Hills
Mowing Tips OPERATION • Observe and flag rocks and other fixed objects Stopping the Engine to avoid collisions. • Begin with a high cutting height and reduce 1. Move the throttle to the minimum position it until the desired mowing result is attained. (tortoise symbol). -
Page 19: Moving Machine By Hand
OPERATION WARNING! Bypass linkages are located close to the muffler. To prevent burns, the Moving Machine By Hand engine should be shut off and allowed to cool before the bypass linkage levers are handled. WARNING! Make no adjustments without: • the engine stopped, •... -
Page 20: Maintenance
carried out by an authorized service workshop is MAINTENANCE recommended to maintain your machine in the best possible condition and to make sure of safe Maintenance Schedule operation. Following is a list of maintenance procedures Read General Maintenance in the Safety that must be performed on the machine. - Page 21 MAINTENANCE MAINTENANCE INTERVAL AT LEAST DAILY IN HOURS ONCE EACH BEFORE AFTER MAINTENANCE YEAR CHECK ■ Throttle cable for adjustment ● ● Mower deck for adjustment ● ● Condition of belts, belt pulleys ● ● Caster wheels (at 200 hour intervals) ♦...
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Page 22: Battery
MAINTENANCE STATE APPROXIMATE CHARGING TIME* TO FULL CHARGE AT 80 BATTERY Maximum Rate at: IMPORTANT INFORMATION Do not open CHARGE or remove battery caps or covers. Adding or 50 Amps 30 Amps 20 Amps 10 Amps checking level of electrolyte is not necessary. 12.6V 100% - FULL CHARGE -... -
Page 23: Safety System
Replace it with a drive, the driver must sit in the seat and release RedMax bolt if required. Do not a use lower the park brake before the steering controls can grade hardware than specified. -
Page 24: V-Belts
Adjusting the Mower Deck MAINTENANCE Leveling deck V-belts Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to Check the belts every 100 hours of operation. the correct pressure. See Technical Data / Check for severe cracking and large nicks. -
Page 25: Anti-Scalp Rollers
Cleaning MAINTENANCE Regular cleaning, especially under the mower positioned level to 1/8" higher in the rear than deck, will increase the machine’s life-span. Clean the side-to-side measurement. the machine directly after use (after it is cooled), before the debris sticks. Do not spray water on the top of the mower deck. -
Page 26: Lubrication
LUBRICATION Lubrication Schedule 12/12 Every year Lubricate with grease gun 1/52 Every Week Filter change 1/365 Every day Oil change Level check General IMPORTANT INFORMATION Use minimal Remove the ignition key to prevent unintentional lubrication and remove excess lubricant so that movements during lubrication. -
Page 27: Engine Oil
The transmission is maintenance free with no 9. Refer to the Service Journal for oil checking need for level checks or oil changes. If a leak and changing intervals and change occurs, replace the unit or contact your RedMax recommendations. dealer. -
Page 28: Troubleshooting
TROUBLESHOOTING Problem / Cause Engine will not start Engine overheats Blade switch is engaged Clogged air intake or cooling fins Steering controls are not locked in the Engine overloaded neutral position Poor ventilation around engine Park brake is not engaged Defective engine speed regulator Dead battery Too little or no oil in the engine... -
Page 29: Storage
Drain the fuel Always use genuine RedMax spare parts. into an approved container outdoors and store far away from open flame or sources of An annual check-up at an authorized service ignition. -
Page 30: Schematic
SCHEMATIC... -
Page 31: Technical Data
TECHNICAL DATA ENGINE Manufacturer Kawasaki Type FR691V Power 23 hp BPR4ES Spark Plug (Gap: .030"/0,76 mm) Lubrication Pressure with oil filter Fuel Min 87 octane unleaded (Max ethanol 10%, Max MTBE 15%) Fuel tank capacity 3-1/2 gallons 13,25 litres Cooling Air cooled Air filter Standard... - Page 32 TECHNICAL DATA Torque Specifications Engine crankshaft bolt 50 ft/lb Standard 1/4" fasteners 9 ft/lb Deck pulley bolts 150 ft/lb Standard 5/16" fasteners 18 ft/lb Lug nuts 75 ft/lb Standard 3/8" fasteners 33 ft/lb Spark Plug Torque 16 ft-lb (22 Nm) Standard 7/16"...
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Page 33: Service Journal
SERVICE JOURNAL DELIVERY SERVICE Action Date, mtr reading, stamp, sign Charge and connect the battery Adjust the tire pressure of all wheels to 15 PSI (1 bar) Connect the contact box to the cable for the seat’s safety switch Check that the right quantity of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine... - Page 34 SERVICE JOURNAL AFTER 10 HOURS Action Date, mtr reading, stamp, sign Change the engine oil DAILY SERVICE Action Date, mtr reading, stamp, sign Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Check safety system Check fuel system for leaks Inspect safety guards and shields Check brake adjustment...
- Page 35 SERVICE JOURNAL 100-HOUR SERVICE Action Date, mtr reading, stamp, sign Do the 25-hour service Do the 50-hour service Change the engine oil filter Clean/replace the spark plugs Replace the fuel filter Check V-belts Check / tighten caster wheel axle bolts (at 200 hour intervals) Change the air filter’s paper cartridge 300-HOUR SERVICE Action...
- Page 36 01.05.2021 CL...
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