Related Manuals for Wallenstein LXG400 Series
Summary of Contents for Wallenstein LXG400 Series
- Page 1 OPERATOR'S MANUAL LXG400 Series Skid Steer Log Grapple Rev Mar-2021 Document Number: Z97107_En...
- Page 2 Keep this manual handy for frequent reference and to pass on 1.1 Introduction to new operators or owners. Call your Wallenstein dealer or the Distributor if you need assistance, further information, or Congratulations on your choice of a Wallenstein LXG400 additional copies of the manual.
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Page 3: Table Of Contents
LXG400 Series Foreword Log Grapples Table of Contents 1. Foreword ..............2 8. Service and Maintenance ........40 1.1 Introduction ..............2 8.1 Maintenance Safety ............ 40 1.2 Delivery Inspection Report ..........4 8.2 Greasing ..............40 1.3 Serial Number Location ..........5 8.3 Service Illustration ............ -
Page 4: Foreword
Foreword Log Grapples 1.2 Delivery Inspection Report Wallenstein LXG400 Series Grapples www.wallensteinequipment.com To activate warranty, register your product at: This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer. -
Page 5: Serial Number Location
Please record the product Model and Serial Number in the space provided below for easy reference. Record Product Information Here Model: Serial Number: Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM GAWR/PNBE (KG): GVWR/PNBV (KG):... -
Page 6: Types Of Decals On The Machine
They can be either vertical or horizontal orientation. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM... -
Page 7: Safety
YOU are responsible for the SAFE operation and maintenance DANGER – of your Wallenstein product. YOU must make sure that anyone who is going to use, maintain or work around the machine is Indicates an imminently hazardous situation that, if not avoided, familiar with the operating and maintenance procedures and will result in death or serious injury. -
Page 8: Safety Rules
Safety is a primary concern in the design and manufacture of attached can often be noisy enough to Wallenstein products. Unfortunately, efforts to provide safe cause permanent, partial hearing loss. equipment can be wiped out by a single careless act. - Page 9 LXG400 Series Safety Log Grapples • Do not attempt any makeshift repairs to the hydraulic lines, • A Work Zone includes any area where work with this fittings or hoses by using tape, clamps or cements. The grapple is done but does not include the traveled portion hydraulic system operates under extremely high pressure.
- Page 10 LXG400 Series Safety Log Grapples 1. Safe Area 2. Work Zone The area outside of the Work Zone is Injury may occur from heavy material designated a Safe Area for coworkers. falling / dropping in this area. Material on a grapple can create a collision hazard if workers or bystanders are inside the Work Zone.
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Page 11: Winch Safety
LXG400 Series Safety Log Grapples 2.5 Winch Safety (LXG430RP only) Refer to winch manual included with your machine. • Never stand in line with the path of a rope under tension. Stand at least 10 ft (3 m) to the side to activate the winch. - Page 12 LXG400 Series Safety Log Grapples • Do not winch across a slope. Winching across a slope could cause a rollover. Do not operate on hillsides or when working area is cluttered, wet, muddy or icy to prevent slipping and tripping.
- Page 13 LXG400 Series Safety Log Grapples 2.5.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance information • ISO 4254-1 Agricultural machinery – Safety in this manual.
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Page 14: Safety Signs
LXG400 Series Safety Signs Log Grapples 3. Safety Signs The top (or left-hand) panel on the decal shows the safety alert (the potential hazard), and the bottom (or right-hand) panel shows the message (how to avoid the hazard). Hazard How to avoid the hazard 3.1 Safety Sign Locations... - Page 15 LXG400 Series Safety Signs Log Grapples 3.1.1 LXG420S and LXG420R Safety-sign Locations (LXG420R only) (LXG420S only) (LXG420R only) 01476 Fig. 7 – LXG420S and LXG420R Safety-sign Locations...
- Page 16 LXG400 Series Safety Signs Log Grapples 3.1.2 LXG430S and LXG430R Safety-sign Locations (LXG430S only) (LXG430R only) (LXG430R only) (LXG430S only) (LXG430R only) 01481 Fig. 8 – LXG430S and LXG430R Safety-sign Locations...
- Page 17 LXG400 Series Safety Signs Log Grapples 3.1.3 LXG430RP Safety-sign Locations 01487 Fig. 9 – LXG430RP Safety-sign Locations...
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Page 18: Safety Sign Explanations
LXG400 Series Safety Signs Log Grapples 3.2 Safety Sign Explanations 4. Caution! Risk of machine moving unexpectedly 1. Caution! causing injury when servicing or repairing. Shut down machine before Be aware of pinch hazards from moving performing maintenance procedures. parts such as boom, grapple, and logs. -
Page 19: Replacing Damaged Safety Signs
LXG400 Series Safety Signs Log Grapples 7. Warning! 10. Caution! Be aware of impact and crush hazards Risk of machine rollover. Do not winch at from above. Lower and lock the grapple in angles greater than 25° from centerline of position. -
Page 20: Familiarization
LXG400 Series Familiarization Log Grapples 4. Familiarization 4.1 To the New Operator 4.2 Operator Orientation It is the responsibility of the owner or operator to read this IMPORTANT! The directions for left-hand, right-hand, manual and to train all other operators before they start backward and forward mentioned throughout this manual working with the machine. -
Page 21: Grapple Major Components
LXG400 Series Familiarization Log Grapples 4.3 Grapple Major Components Fig. 11 – LXG420R, LXG430R, LXG420S, and LXG430S Major Components 1. Push Bar (LXG430R and LXG430S only) 2. Cantilever Log Cradle 3. Hydraulic Hose End Storage 4. Operator Manual Storage Tube Location (not shown) 5. - Page 22 LXG400 Series Familiarization Log Grapples LXG430RP 01489 Fig. 12 – LXG430RP Major Components 1. Push Bar 8. Remote Grapple Control Box 2. Extendable Boom 9. Lower Main Frame 3. Winch 10. Grapple Inner Fork 4. Cantilever Log Cradle 11. Grapple Housing 5.
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Page 23: Installation
The skid steer must have enough weight in the rear to balance 5.3 Connecting to the Skid Steer the load of the grapple. LXG400 series grapples are equipped with a universal quick- attach plate, that is compatible with skid steer quick-attach 5.1 Matching Grapple to Skid Steer hitches. - Page 24 LXG400 Series Installation Log Grapples 5.3.2 LXG420R, LXG430R, and LXG430RP • Connect the harness to the control valve on the grapple. Tie-wrap the harness to the hoses and route along the Electrical Connections boom to the cab. Secure the harness to avoid chafing or The LXG420R and LXG430R require 12 VDC from the skid steer pinching.
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Page 25: Grapple Removal
LXG400 Series Installation Log Grapples 5.4 Grapple Removal 1. Select an area to store the grapple that is dry, level and free of debris, away from human activity. 2. Open the grapple forks for maximum stability. Set it down on wood planks to keep it off the ground. Make sure the grapple is stable. -
Page 26: Controls
6.1 Grapple Forks (All Models) All LXG400 Series grapple forks are powered from the skid steer's remote hydraulics. The grapple has an inner and outer fork that bypass each other when closing. A closed grapple can grasp material as small as 3"... -
Page 27: Hydraulic Rotator
LXG400 Series Controls Log Grapples 6.3 Hydraulic Rotator 6.4 Push Bar (LXG420R, LXG430R models) (LXG430S, LXG430R, LXG430RP models) The LXG–'R' model grapples have a hydraulic rotator providing The LXG430 model grapples have a heavy duty 19" (48 cm) 360° of rotation. The rotator is powered from the skid steer's push bar that can be used to aid in felling trees. -
Page 28: Cantilever Cradle
LXG400 Series Controls Log Grapples 6.5 Cantilever Cradle 6.6 Hydraulic Control Selector (LXG430S, LXG430R, LXG430RP models) The hydraulic control selector box needs to be mounted in a convenient location inside the cab of the skid steer, so that the The LXG430 model grapples have a heavy-duty cantilever log grapple can be easily and safely controlled. - Page 29 LXG400 Series Controls Log Grapples Push the left-hand switch Push the switch up to up to activate the grapple activate the grapple Rotate function. Rotate function. Leave the other two switches down. 6.6.2 LXG430RP Controls Push the middle switch up to activate the Boom Extender function.
- Page 30 LXG400 Series Controls Log Grapples 6.6.3 Hydraulic Winch Disengage winch (freespool) (LXG430RP model) • Press down on the clutch control lever and move fully to the right, towards the grapple. Release the lever to lock it. The single speed hydraulic winch has a capacity of 9,000 lb (4082 kg).
- Page 31 LXG400 Series Controls Log Grapples 6.6.4 Hydraulic Boom Extension (LXG430RP model) The grapple boom can be extended and retracted up to 24" (60 cm) with the skid steer's hydraulic control. Extend the boom when more reach is required. • On the control box, set the toggle switch to Boom Extender function.
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Page 32: Operating Instructions
LXG400 Series Operating Instructions Log Grapples 7. Operating Instructions The LXG400 Series grapples are strong, rugged machines that 7.2 Machine Break-in can be used for piling, skidding, and generally managing logs in the woodlot. Although there are no operational restrictions on the machine... -
Page 33: Skidding Logs
LXG400 Series Operating Instructions Log Grapples 7.4 Skidding Logs 7.6 Parallel Lifting with Cantilever Cradle • Position the grapple over the end of the log, a foot (25 cm) or so from the end. • Position the grapple cantilever over the end of the log. -
Page 34: Spring-Return Pivot
LXG400 Series Operating Instructions Log Grapples 7.7 Spring-return Pivot 7.7.1 To Unlock Pivot • Pull down on the grapple lock lever out of the Lock position (LXG420S, LXG430S models) notch. Turning the grapple slightly may be required. The LXG–'S' models have a return-to-center spring pivot on the •... -
Page 35: Grapple Push Bar
LXG400 Series Operating Instructions Log Grapples 7.8 Grapple Push Bar (LXG430S, LXG430R and LXG430RP models) The LXG430 models have a heavy duty 19" (48 cm) push bar to aid in felling trees. Use the push bar to help direct the fall path of the tree when it is being cut down. -
Page 36: Winching
LXG400 Series Operating Instructions Log Grapples 7.9 Winching IMPORTANT! Always use a choker chain. NEVER wrap the winch rope around the log or hook the forged end back onto (LXG430RP model) the rope. Damage to the rope can result that is not covered by warranty. - Page 37 LXG400 Series Operating Instructions Log Grapples • Lower three-point hitch and grapple to the ground to anchor the winch and the tractor. • Do not use the winch rope as a choker to attach directly to the log. The rope can be damaged while winching along the ground.
- Page 38 LXG400 Series Operating Instructions Log Grapples Rope Inspection It is a good idea to check the entire rope for wear and re spool it neatly after every use. Check the winch rope for any cut strands, fraying parts, abrasion, or heat damage from the winch. After use, all winch lines will get a little fuzzy from abrasion.
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Page 39: Operating Hints
LXG400 Series Operating Instructions Log Grapples 7.10 Operating Hints LXG430RP Models General • Refrain from skidding or carrying a load with the boom extended. • De-limb all tree trunks to make them easier and safer for • Never winch at an angle greater than 25° from the handling. -
Page 40: Storage
LXG400 Series Operating Instructions Log Grapples 7.12 Storage After the season's use, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time at the start of next season. To ensure a long, trouble free life,... -
Page 41: Service And Maintenance
LXG400 Series Service and Maintenance Log Grapples 8. Service and Maintenance 8.1 Maintenance Safety 8.2 Greasing Before performing any maintenance procedure, place the All LXG grapples use composite bearings in the grapple head machine in a Safe Condition to work on. -
Page 42: Service Illustration
LXG400 Series Service and Maintenance Log Grapples 8.3 Service Illustration 01538 Fig. 36 – Service Illustration Location Action Required Self-lubricating bearings. No service action required. Rotator hanger bearing—grease every 50 hours or weekly (if equipped). Check condition of winch rope every use. (Winch- equipped models.) -
Page 43: Grapple Pivot Shear Bolt
LXG400 Series Service and Maintenance Log Grapples 8.4 Grapple Pivot Shear Bolt (LXG420S, LXG430S models) The pivot is protected by a shear bolt on the lockout plate. If excessive torque loads occur, the bolt can shear off. Remove the spring guard to replace the shear bolt. -
Page 44: Troubleshooting
In the event a problem occurs with the grapple, the following table lists some probable causes and solutions. If a problem exists that is difficult to solve, call your local dealer, distributor, or Wallenstein Equipment. Have the grapple serial number handy. Problem... -
Page 45: Specifications
LXG400 Series Specifications Log Grapples 10. Specifications 10.1 Machine Specifications Specification LXG420S LXG420R LXG430S LXG430R LXG430RP Rotation Angle 180° 360° 180° 360° Recommended Skid 25–65 hp (19–48 kW) 30–70 hp (22–52 kW) 60–100 hp (45–75 kW) 70–100 hp (52–75 kW) -
Page 46: Common Bolt Torque Values
LXG400 Series Specifications Log Grapples 10.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. -
Page 47: Hydraulic Fitting Torque
LXG400 Series Specifications Log Grapples 10.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage. Flats lbf•ft... -
Page 48: Product Warranty
Product Warranty Log Grapples 11. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng... -
Page 49: Alphabetical Index
12. Alphabetical Index Bolt torque ��������������������������������������������������������������������������� 46 Machine Break-In ���������������������������������������������������������������� 32 Break-in ������������������������������������������������������������������������������� 32 Operating Hints ������������������������������������������������������������������� 39 Checking Bolt Torque ���������������������������������������������������������� 46 Operating Instructions ��������������������������������������������������������� 32 Cleaning Synthetic Rope����������������������������������������������������� 38 Grapple Push Bar ���������������������������������������������������������� 35 Controls ������������������������������������������������������������������������������� 23 Machine Break-in ����������������������������������������������������������� 32 Cantilever Cradle �����������������������������������������������������������... - Page 50 Spring-return Pivot �������������������������������������������������������������� 34 To Unlock Pivot �������������������������������������������������������������� 34 Storage��������������������������������������������������������������������������25, 40 Synthetic Chokers ��������������������������������������������������������������� 38 Synthetic Rope Cleaning������������������������������������������������������������������������� 38 Traveling ����������������������������������������������������������������������������� 39 Troubleshooting Guide �������������������������������������������������������� 44 Types of Decals on the Machine ������������������������������������������� 6 Warranty ������������������������������������������������������������������������������ 48 Winch-equipped Models Cleaning Synthetic Rope ����������������������������������������������� 38 Rope inspection �������������������������������������������������������������...
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