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Summary of Contents for ELECTRABRAKE S5251
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Page 1: Anexure
Page 1 Instruction Manual for EB0625 (S5251) 03/12/2014 INSTRUCTION MANUAL EB0625 Magnetic Panbrake (240V) 625 x 1.6mm S5251... -
Page 2: Table Of Contents
Page 2 Instruction Manual for EB0625 (S5251) 03/12/2014 C O N T E N T S Page number Introduction Risk assessment 4 – 6 Pace maker warning Assembling the EB0625, EB1000 Assembling the EB1250 Assembling the EB2000, EB2500, EB3200 Operating procedures for the EB2000, EB2500 and EB3200... -
Page 3: Introduction
The combined effect of the magnetic clamping with the special centre less hinges means that the ELECTRABRAKE is a very compact, space saving, machine with a very high strength-to-weight ratio. ELECTRABRAKE EB625, EB1000, EB1250, EB 2000, EB 2500 & EB3200 The ELECTRABRAKE EB625, EB1000, EB1250, EB2000, EB2500 &... -
Page 4: Risk Assessment
Page 4 Instruction Manual for EB0625 (S5251) 03/12/2014... - Page 5 Page 5 Instruction Manual for EB0625 (S5251) 03/12/2014...
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Page 7: Pace Maker Warning
Page 7 Instruction Manual for EB0625 (S5251) 03/12/2014 PACEMAKER PROTECTION SAFETY PRECAUTIONS Please note: with a should be closer than 6 FOOT OR 1.828 METRES to no person pacemaker an Electramagnetic machine or anything that has an electrical field. 1. Strong electromagnetic fields can cause electromagnetic interference. -
Page 8: Assembling The Eb0625, Eb1000
HOW TO ASSEMBLE YOUR ELECTRABRAKE The EB625, EB1000 Note: The machine is supplied upside down for assembly purposes. Remove all parts from the crate with the exception of ELECTRABRAKE magnet body assembly. Use the 6mm Allen Key and the screws supplied. -
Page 9: Assembling The Eb1250
To ensure correct operation securely fasten the screws to the switching mechanism. Use the two M12 x 60 masonry bolts supplied to secure the Electrabrake machine to the floor. Adjust the head levelling screws in the rear of each foot until the machine is stable and level Use solvent i.e. -
Page 10: Assembling The Eb2000, Eb2500, Eb3200
To ensure correct operation securely fasten the screws to the switching mechanism. Use the two M12 x 60 masonry bolts supplied to secure the Electrabrake machine to the floor. Adjust the head levelling screws in the rear of each foot until the machine is stable and level. -
Page 11: Operating Procedures For The Eb2000, Eb2500 And Eb3200
OPERATING PROCEDURES GENERAL CAUTIONARY IMPORTANT WARNINGS Electrabrake machines are designed for ONE operator only, which includes the inserting the sheet metal and operating the switches. See specifications for clamping strength – please note that the force is several tonnes. All units are fitted with a two-handed interlocking system to prevent hands being accidentally trapped when clamping. -
Page 12: How To Use The Backstops
Page 12 Instruction Manual for EB0625 (S5251) 03/12/2014 To release the sheet metal, flick the material upwards, which will lift the clamp bar to make ready for the next bend. It may be necessary to lift the clamp bar by using one of the lifting handles. -
Page 13: How To Make A Rolled Edge
Page 13 Instruction Manual for EB0625 (S5251) 03/12/2014 HOW TO MAKE A ROLLED EDGE Wrap sheet metal around a round steel bar or pipe. 1. Position sheet metal clamp bar and round pipe/bar as indicated on drawing. To avoid weak clamping make sure that the clamp bar does not overlap the machines front pole (A). -
Page 14: How To Form A Test Piece
3. Repeat step 2 until rolled edge to requirement. HOW TO FORM A TEST PIECE To learn how to work the Electrabrake with confidence it is recommended that test pieces are made. Use a piece of 0.8 mm thick x 320 x 200mm aluminium or mild steel sheet. Mark sheet as per drawing Bend 1 180°... -
Page 15: Basic Boxes
03/12/2014 For ease of folding, make use of the short clamp bars to the shape folds into each other. Electrabrake is designed to assist you in the manufacture of a vast variety of box shapes. BASIC BOXES Use the long bar clamp to make the first two bends. Choose and insert one or two of the short clamp bars as indicated on drawing. -
Page 16: Boxes With Individual Ends
Page 16 Instruction Manual for EB0625 (S5251) 03/12/2014 BOXES WITH INDIVIDUAL ENDS Advantages: Material saving No corner notching Cut without a guillotine Fold with the regular full length clamp bar. Disadvantages: Extra folds to be carried out Extra corners to join The finished product shows more joins Use the full length clamp bar for all folding. -
Page 17: Flanged Box With Corner Tabs
Page 17 Instruction Manual for EB0625 (S5251) 03/12/2014 4. Using slotted clamp bar form folds 3, 4, 7 and 8. FLANGED BOX WITH CORNER TABS Important Note: Folds must be formed in the correct sequence using one piece of sheet metal. It is suggested the deep boxes are manufactured with separate end pieces. -
Page 18: How To Use A Slotted Clampbar
Page 18 Instruction Manual for EB0625 (S5251) 03/12/2014 HOW TO USE A SLOTTED CLAMPBAR FORMING TRAYS The slotted clamp bar is perfect for manufacturing shallow trays and pans. Advantages: The Bending edges are aligned automatically to the front edge of the magnet body. The clamp bar automatically lifts to facilitate insertion and removal of the sheet metal whereas with the short set each section must be lifted individually. -
Page 19: How To Check The Accuracy Of Your Machine
HOW TO CHECK THE ACCURACY OF YOUR MACHINE Critical aspects of Electrabrake are that working surfaces of the bending beam, the bending edge clamp bar are straight and that both of these surfaces are parallel. This can be checked with a precision straight edge. -
Page 20: Maintenance
Instruction Manual for EB0625 (S5251) 03/12/2014 Electrabrake produces folds on thinner gauges and non-ferrous metals such as aluminium, however, check the specification for heavier gauges. To fill in unused portion under the clamp bar, make use of scrap pieces of sheet metal to create uniformity of the bends in thicker gauges. -
Page 21: Full Clamping Not Operating
If the micro switch does not click on and off after you have made the above adjustments and rotated the bending beam to the maximum stops, then the switch may be fused and would need to be replaced. Call or email your distributor or Electrabrake. Clamp bar not being released ... -
Page 22: Problems With The Bending Of Heavy Gauge Sheet Metal
Page 22 Instruction Manual for EB0625 (S5251) 03/12/2014 Problems with the bending of heavy gauge sheet metal. Ensure that sheet metal thickness is within the specifications of the machine. It may occur if narrow lips are being bent over the full length of the machine, please note that the machine is not equipped to do this. -
Page 23: Eb 625 And Eb1000 Panel
Page 23 Instruction Manual for EB0625 (S5251) 03/12/2014 EB0625 AND EB1000 PANEL... -
Page 24: Eb 2000 Eb3200 Wire Panel
Page 24 Instruction Manual for EB0625 (S5251) 03/12/2014 EB 2000 TO 3200 WIRE PANEL... -
Page 25: Eb-0625 Eb1250 Circuit Diagram
Page 25 Instruction Manual for EB0625 (S5251) 03/12/2014 EB 0625 1250 CIRCUIT... -
Page 26: Eb 2000, Eb2500 And Eb3200 Circuit Diagram
Page 26 Instruction Manual for EB0625 (S5251) 03/12/2014 EB 2000-EB3200 CIRCUIT DIAGRAM... -
Page 27: Specification Sheet
Page 27 Instruction Manual for EB0625 (S5251) 03/12/2014 SPECIFICATION SHEET Model EB0625 EB1000 EB1250 EB2000 EB2500 EB3200 Weight of Machine Nominal Capacity (length 0625 1000 x 1250 x 2000 x 2500 x 3200 x x thickness) x1.6 Clamping Force Tons... -
Page 28: Dimensional Specifications Eb625
Page 28 Instruction Manual for EB0625 (S5251) 03/12/2014 DIMENSIONAL SPECIFICATIONS EB625 DIMENSIONAL SPECIFICATIONS EB1000... -
Page 29: Dimensional Specifications Eb1250
Page 29 Instruction Manual for EB0625 (S5251) 03/12/2014 DIMENSIONAL SPECIFICATIONS EB1250... -
Page 30: Dimensional Specifications Eb2000
Page 30 Instruction Manual for EB0625 (S5251) 03/12/2014 DIMENSIONAL SPECIFICATIONS EB2000 DIMENSIONAL SPECIFICATIONS EB2500... -
Page 31: Dimensional Specifications Eb3200
Page 31 Instruction Manual for EB0625 (S5251) 03/12/2014 DIMENSIONAL SPECIFICATIONS EB3200... -
Page 32: Warranty
Individual Safety Precautions: Protecting yourself from injury and harm is absolutely imperative. We strongly suggest that before you begin to install, operate, maintain or service your ELECTRABRAKE machine that you strictly adhere to each of the following: Always wear gloves. A sharp edge on a machine or work peace can hurt and/or cut your hands. -
Page 33: Warranty Registration
Page 33 Instruction Manual for EB0625 (S5251) 03/12/2014 Electrical Safety Precautions: Before beginning any machine repair, make sure you know where and how to turn off the electricity to the appliance. Know the locations of any plugs, fuses, circuit breakers, and cartridge fuses in your home or workshop. -
Page 34: Frame Assembly And Parts List Eb2000, Eb2500, Eb3200
Page 34 Instruction Manual for EB0625 (S5251) 03/12/2014 FRAME ASSEMBLY AND PARTS LIST EB2000, EB2500, EB3200... - Page 35 Page 35 Instruction Manual for EB0625 (S5251) 03/12/2014...
- Page 36 Page 36 Instruction Manual for EB0625 (S5251) 03/12/2014 PACKING LIST FOR EB0625 MACHINE SERIAL NUMBER_______________________________ PART NUMBERS DESCRIPTION CHECKED EB-119 SAFETY CABLE ASSY EB0625-TEST PIECE 625 BENDER – TEST PIECE EB-097 BASIC ASSEMBLY 650 EB-101 STAND ASSEMBLY 650/10 EB-059 HANDLE 650/1000...
- Page 37 Page 37 Instruction Manual for EB0625 (S5251) 03/12/2014 PACKING LIST FOR EB1000 ELECTRABRAKE BENDING MACHINE MACHINE SERIAL NUMBER_______________________________ PART NUMBERS DESCRIPTION CHECKED EB1000-TEST PIECE 1000 BENDING TEST PIECE EB-119 SAFETY CABLE ASSY EB-098 BASIC ASSEMBLY 1000 EB-101 STAND ASSEMBLY 650/1000...
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Page 38: Packing Lists For Eb 625 - Eb 3200
Page 38 Instruction Manual for EB0625 (S5251) 03/12/2014 PACKING LIST FOR EB1250 ELECTRABRAKE BENDING MACHINE MACHINE SERIAL NUMBER_______________________________ PART NUMBERS DESCRIPTION CHECKED EB-119 SAFETY CABLE ASSY EB1250-TEST PIECE 1250 BENDER TEST PIECE EB-099 BASIC ASSEMBLY 1250 EB-100 STAND ASSEMBLY 1250... - Page 39 Page 39 Instruction Manual for EB0625 (S5251) 03/12/2014 PACKING LIST FOR EB2000 ELECTRABRAKE BENDING MACHINE MACHINE SERIAL NUMBER_______________________________ PART NUMBERS DESCRIPTION CHECKED EB2000-TEST PIECE 2000 BENDER – TEST PIECE EB-119 SAFETY CABLE ASSY EB-096 BASIC ASSEMBLY 2000 EB-001 STAND ASSY EB-002 INDICATOR ASSEMBLY H.D.
- Page 40 Page 40 Instruction Manual for EB0625 (S5251) 03/12/2014 PACKING LIST FOR EB2500 ELECTRABRAKE BENDING MACHINE MACHINE SERIAL NUMBER_______________________________ PART NUMBERS DESCRIPTION CHECKED EB-119 SAFETY CABLE ASSY EB2500-TEST PIECE 2500 BENDER – TEST PIECE EB-003 BASIC ASSEMBLY 2500 EB-001 STAND ASSY EB-002 INDICATOR ASSEMBLY H.D...
- Page 41 Page 41 Instruction Manual for EB0625 (S5251) 03/12/2014 PACKING LIST FOR EB3200 ELECTRABRAKE BENDING MACHINE MACHINE SERIAL NUMBER_______________________________ PART NUMBERS DESCRIPTION CHECKED EB-119 SAFETY CABLE ASSY EB3200-TEST PIECE 3200 BENDER – TEST PIECE EB-024 BASIC ASSEMBLY 3200 EB-001 STAND ASSY EB-002 INDICATOR ASSEMBLY H.D.
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