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Aero-motive GR900 Series Service Manual

Aero ground fault cable retractor service manual

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AERO-MOTIVE COMPANY
A Woodhead Industries, Inc. Subsidiary
IMPORTANT SAFETY INSTRUCTIONS
Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could
result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and
maintenance of this product. Keep this manual for future reference.
The following safety precautions call attention to potentially dangerous conditions.
DANGER:
Immediate hazards which WILL result in severe personal injury or death.
WARNING:
Hazards or unsafe practices which COULD result in severe personal injury or death.
Hazards or unsafe practices which MAY result in minor personal injury or product or
CAUTION:
property damage.
Model GR900 retracts up to 40 feet of #1/0 or #2/0 AWG grounding cable intended to protect equipment and personnel in
the event of a ground fault. The collector rings' electrical path through the reel has a current carrying capacity greater
then that of the largest cable (#2/0 AWG) to be installed on the reel.
Failure to lock the cable drum in position with the cable fully extended as instructed, will
WARNING:
create an explosion hazard in the even of fault condition, and may result in property damage,
personal injury, or death.
The internal electrical path is not insulated from the reel frame, therefore, this reel is
WARNING:
unsuitable for other uses other than retracting ground cables. Use for other applications will
create an electrical shock hazard, and could result in property damage, personal injury, or
death.
Failure to install, operate, and maintain the retractor in accordance with these instructions
WARNING:
may result in electrical shock causing property damage, personal injury, or death.
If ground fault has occurred, return the reel to Aero-Motive Company for inspection , and
WARNING:
possible repair before placing back in service. Failure to do so could result in electrical
shock hazard, and may result in property damage, personal injury, or death.
Installation
Misalignment of the reel and cable travel direction will cause the cable to be deflected at a
CAUTION:
sharp angle around the cable guide rollers
The reel should be bolted securely to a flat metal surface of sufficient strength and rigidity to
CAUTION:
support it under all conditions to which it will be subjected. Mounting holes will
accommodate 7/16" or 3/8" bolts. Nothing smaller then 3/8" or 10mm bolts should be used.
SM3120-18D
Ground Fault Cable Retractor
Page 1 of 6
GR900 Series
Service Manual
©Aero-Motive Company Jul-01

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Summary of Contents for Aero-motive GR900 Series

  • Page 1 Mounting holes will accommodate 7/16” or 3/8” bolts. Nothing smaller then 3/8” or 10mm bolts should be used. SM3120-18D Ground Fault Cable Retractor Page 1 of 6 GR900 Series Service Manual ©Aero-Motive Company Jul-01...
  • Page 2: Installing Cable

    MOUNTING The fixed base of the reel allows mounting in several different positions including base up, base down, or wall mounted. Here are general mounting requirements: • Main-shaft must be horizontal. • Centerline of the spool assembly must be on line with the cable run. •...
  • Page 3: Operation

    SPRING TENSIONING Failure to test for adequate spring revolutions can cause spring damage. Hazards or CAUTION: unsafe practices MAY result in minor personal injury or product or property damage. NOTE: A minimum 2 pre-tension turns is required. Additional turns can added as long as one unused spring turn remains when cable is completely extended.
  • Page 4: Maintenance

    Failure to unwind the full length of cable and then padlock the spool to prevent its WARNING: inadvertent rewinding, in the event of a ground fault, will create an explosion hazard which could result in property damage, personal injury, or death Personnel should be kept at a safe distance from the Ground Fault Reel and Cable.
  • Page 5: Replacement Parts

    REPLACEMENT PARTS SM3120-18D Page 5 of 6 © Aero-Motive Company Jul-01...
  • Page 6 Reference Part Number * Number Qty. C03500231 M41100003 H22110385 M34370006 C47040141 C34620105 C71140112 M14240007 H82640002 C75620419 C03500253 H41220076 C60610121 M04730007 M24060125 M86700006 C03500255 M53350002 C15070225 M86750002 M70780007 C01070517 C03500237 H96610001 M86550002 M37810027 C03500201 STM2 KIT A H05040005 KIT B H05040013 KIT C H26340009 Aero-Motive Company...