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Ter Welding Multi 250 Instruction Manual

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Instruction Manual
Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories
Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessori
GB
This manual must be completed by the "CE Operating and service maual"
Edition of 30/03/2016
1

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Summary of Contents for Ter Welding Multi 250

  • Page 1 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessori This manual must be completed by the “CE Operating and service maual”...

  • Page 3: Routine Maintenance

    Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories WARNING IMPORTANT: BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.THIS EQUIPMENT MUST BE USED SOLELY FOR CUTTING OPERATIONS.

  • Page 4: Declaration Of Conformity

    Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories 1. DECLARATION OF CONFORMITY TER SRL - Via Leopardi, 13 - 36030 Caldogno (VI) Italy declares that the machines descripted in this manual must be use solely for professional purposes in an industrial environment and they are manufactured in compliance with the instructions contained in the harmonized standard: 2014/35/EU (LDV) –...

  • Page 5: Safety Precautions

    Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories 2. RAEE STANDARDS RISK of FIRE and BURNS Sparks (sprays) may cause fires and burn the skin; you should therefore The symbol on the product or on its packaging indicates that this product may not be make sure there are no flammable materials in the area, and wear appropri- treated as household waste.

  • Page 6: Vrd - Voltage Reduction Device

    Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories 6. STANDBY 5. PLC DEVICE (POWER LINE CONTROLLER) The machine stops its main functions when it is On the MULTI single-phase generators equipped with PLC device. The domestic...
  • Page 7 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories Welding Parameter Function Sound Function With this mode of operation the display, during the welding, indicating the actual val- If mode mig or mig pulse is selected, any increase or decrease of the stored job, ues of current and voltage.

  • Page 8: Alarms And Settings

    Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories 8.3 Output failure 8. ALARMS AND SETTINGS Fires, burns and shocks may be caused by uncorrect current outputs. 8.1 Power supply alarms and setting Reasons may be found on: •...
  • Page 9 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories The °C icon lights up Allow the machine proper ventilation; when the thermal conditions have been recovered, normal operations are available again. •Cooling unit WITHOT flow control switch H2O...
  • Page 10 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories 9. MAIN FEATURES: Power Source Type Multi 250K Multi 400K Multi 500K Multi 500F Multi 500 MAR Code Power supply ( -10% / +15% )
  • Page 11 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessories Multi 500K GENERATORS K SERIE It can be equipped with trolley and cooling unit. - Multi 250K CELLULOSIC - Multi 400K MIG PULS TIG LIFT...
  • Page 12 Instruction Manual Multi 500K DUO Multi 500KT DUO without cooling unit MULTI 500F - MULTI 500F WATER COOLING On the wire feeder unit you can choose between: It can be equipped with cooling unit and can work as standard MMA and TIG DC power source.
  • Page 13 Instruction Manual MMA MODE (MANUAL) MULTI 5000FW CELLULOSIC Manual MM A Wheeled base with tank compartment / Extension cable 70mm² - length 5m Connect the electrode holder and earth clamp to the right main generator polarities; Water cooling unit. the electrode holder can be connected even to the wire feeder unit – in that case B Prepared for the assembly of a second group TRAINAFILO integrated to the source.
  • Page 14 Instruction Manual HOT START - MMA Mode (Synergic) HOT START - MMA Mode (Manual) CELLULOSIC CELLULOSIC Manual M M A Manual MM A The value can be adjusted according to the electrode type – Ex. stainless steel and In synergic MMA mode the value is already set according to the choosed electrode. rutile electrodes demand a low value, near The parameter can be changed anyway - adjustments are diplayed in % (pourcentage) to 0 –...
  • Page 15 Instruction Manual 15.TIG MODE (MANUAL) Manual TIG LIFT 15.1 Current Setting - Tig Mode (Manual) Manual TIG LIFT Turning the main display knob adjust the welding current. Plug the tig torch to the negative polarity and the torch trigger plug to the respective socket.
  • Page 16 Instruction Manual NOTE: in synergic mode all parameters change according to the choosed NOTE: on manual setting certain parameters can be adjusted while others re- program and/or current level: main fix: PRE-GAS fix at 0,1 sec PRE-GAS fix at 0,1 sec SLOPE UP slope up, synergic depending on slope down SLOPE UP...

  • Page 17: Mig/Mag Manual

    Instruction Manual 19. MIG/MAG MANUAL MIG / MAG Manual 18. MIG-MAG MODE Setting available for generators Serie “K” and Serie “K + DUO”: 18.1 Wire spool loading - Mig-Mag Mode MIG / MAG Manual A – se lect MIG The wire feeder unit can receive 200 or 300 mm size wire spools. Make sure your wire spool is correctly and safely fixed to the pinion than adjust the friction screw: match the driving rolls located into the driving motor with your wire type and size...
  • Page 18 Instruction Manual 19.2 Inductance Setting - Mig/Mag Manual MIG / MAG Manual 19.5 Remote wire feeder unit setting - Mig/Mag Manual MIG / MAG Manual A - press until inductance led light on B – adjust inductance The remote wire feeder unit LPM can be con- nected to the generator In the same way you can set the POST GAS TIMER, SLOPE DOWN &...

  • Page 19: Mig/Mag Synergic

    Instruction Manual 20. MIG/MAG SYNERGIC MIG / MAG Sinergyc (1) press the key MODE and select MANUAL (2) with icon WIRE SPEED on, adjust the wire speed by using the keys – and + (left) 20.1 Setting From The Machine Panel - Mig/Mag Synergic MIG / MAG Sinergyc (3) the display shows the wire speed in mt/min.
  • Page 20 Instruction Manual 20.3 ARC setting - Mig/Mag Synergic MIG / MAG Sinergyc A-press until arc lenght led light on B – adjust arc lenght 20.2 Inductance Setting - Mig/Mag Synergic MIG / MAG Sinergyc The value of electronic inductance is automatically adjusted with the synergic preset, value can be adjusted as follow.
  • Page 21 Instruction Manual 20.5 Inductance Setting - Mig/Mag Synergic NOTE: material type (B) refers to the wire spool type located inside the remote MIG / MAG Sinergyc wire feeder unit Now approach the remote wire feeder unit and set as follow: (1) press the key SELECT until inductance icon (2) is on (3) the display shows the inductance value (4) using the keys –...
  • Page 22 Instruction Manual 21.3 Inductance setting- Mig Pulse Mode 21. MIG PULSE MODE MIG PULS Pulsed MIG PULS Pulsed 21.2 setting from the machine panel- Mig Pulse Mode MIG PULS Pulsed A - press until inductance led light on Setting available for generators Serie “K” and Serie “K + DUO”: A- select MIG PULSE B –...
  • Page 23 Instruction Manual 22. MIG DOUBLE PULSE MIG DOUBLE Double Now approach the remote wire feeder unit and set as follow: PULSE Pulsed 22.1 Setting From The Machine Panel- Mig Double Pulse MIG DOUBLE Double Pulsed PULSE When the double pulse is on, relative icon blink continuosly. The double pulse value is totally synergic and doesn’t need any adjustment.
  • Page 24 Instruction Manual 23.2 Inductance - Setting From The Remote Wire Feeder Unit 23.3 Mig Double Pulse MIG DOUBLE Setting From The Remote Wire Feeder Unit PULSE (1) press the key SELECT until inductance icon (2) is on (3) the display shows the inductance value (4) using the keys –...
  • Page 25 Instruction Manual 23.4 Mma Mode 23.5 Synergi mode : Setting thickness CELLULOSIC Setting From The Remote Wire Feeder Unit MM A In the synergic mode it is possible to set the thickess of the material. When you set the thickness all other welding parameter will be updated automatically. display-1 display-2 (1) press the key MODE until icon “MMA-stick”...
  • Page 26 Instruction Manual...
  • Page 27 Instruction Manual...
  • Page 28 Instruction Manual Spare Parts Multi Cooler Unit N° CODE DESCRIPTION D0137AA Water speed-pass access Block red D0264AA Exernal Water pipe byPass D0168AA Water speed-pass access Block Blue C0098AA Back Wheels C0099AA Front Directional wheels C0147AA Plastic Plug D0138AA 90 degree Plastic Elbow I0178AA Water-Pump I0079AA...
  • Page 29 Instruction Manual...
  • Page 30 Instruction Manual...
  • Page 31 Instruction Manual MULTI 500F Spare Parts Multi 500F N° CODE DESCRIPTION Rif. WELDING DIAGRAM D0170AA Universal switch 60A C0144AA Knob MULTI 500F MULTI 500FW C0054AA Handle block C0056AA Handle block B0078AA Fast socket D0171AA 2 poles D0202AA 5 poles C0026AA Gas connector components D0190AA Chain...
  • Page 32 Instruction Manual WELDING DIAGRAM MULTI 500F...
  • Page 33 Instruction Manual...
  • Page 34 Instruction Manual MULTI 500K MULTI MULTI 500KT DUO MULTI MULTI 500KW 500KW DUO 500KT Spare Parts Multi 500K N° CODE DESCRIPTION Rif. WEL.DIAGRAM D0170AA Universal switch 62A C0144AA Knob C0257AA Flange brass components D0137AA Red quick water connector P0022AA Water ByPass D0168AA Blue quick water connector B0078AA...
  • Page 35 Instruction Manual MULTI 500K Spare Parts Multi 500K Spare Parts Multi 500K N° CODE DESCRIPTION N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM Rif. WEL.DIAGRAM C0115AA External gas bottle support E0022AA Absorption PCBA PCB6-PCB7-PCB8 T178PCB Contor PCB PCB2 D0162AA Fan cover T186PCB Auxiliary board PCB3...
  • Page 36 Instruction Manual WELDING DIAGRAM MULTI 500K...
  • Page 37 Instruction Manual...
  • Page 38 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessori Multi 5000FW Spare Parts Multi 5000FW N° CODE DESCRIPTION Rif. WEL.DIAGRAM D0165AA Universal switch 32A C0144AA Knob D0171AA 2 poles D0172AA 5 poles C0026AA...
  • Page 39 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessori Multi 5000FW Spare Parts Multi 5000FW Spare Parts Multi 5000FWF N° CODE TER CODE DESCRIPTION Rif. WEL.DIAGRAM N° CODE DESCRIPTION Rif. WEL.DIAGRAM M0036AA Toroidal HF transformer...
  • Page 40 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessori WELDING DIAGRAM MULTI 5000FW5...
  • Page 41 Instruction Manual Multi 250 - 400K - 500F - 500K - 5000FW - 500MAR e Accessori...
  • Page 42 Multi 250 - 400K - 500F - 500K - 500 MAR e Accessories Instruction Manual MULTI 400K MULTI 400KT MULTI 400KT DUO MULTI 400K MULTI 400KW MULTI 400KW DUO Spare Parts Multi 400K N° CODE DESCRIPTION Rif. WEL.DIAGRAM D0165AA Universal switch 32A...
  • Page 43 Instruction Manual MULTI 400K Spare Parts Multi 400K Spare Parts Multi 400K N° CODE TER CODE DESCRIPTION N° CODE DESCRIPTION Rif. WEL.DIAGRAM Rif. WEL.DIAGRAM D0164AA Spool Support A0003AA Solenoid A0022AA Wire feeder M0036AA Toroidal HF transformer C0312AA Plastic internal module T194/T195PCB 400K Driver Board PCB4...
  • Page 44 Instruction Manual WELDING DIAGRAM MULTI 400K...
  • Page 45 Instruction Manual...
  • Page 46 Instruction Manual MULTI 250K MULTI 250KT MULTI 250K Spare Parts Multi 250K N° CODE DESCRIPTION Rif. WEL.DIAGRAM D0165AA Universal switch 32A C0144AA Knob C0257AA Flange brass components D0171AA 2 pole connector D0172AA 3 pole connector C0026AA Gas connector components B0078AA Fast socket B0104AA Backside 14 poles socket...
  • Page 47 Instruction Manual MULTI 250K Spare Parts Multi 250K Spare Parts Multi 250K N° CODE DESCRIPTION N° CODE DESCRIPTION Rif. WEL.DIAGRAM Rif. WEL.DIAGRAM D0164AA Spool Support A0003AA Solenoid A0006AA Wire feeder T198PCB 250K Driver Board PCB4 C0312AA Plastic internal module D0190AA Chain T173PCB Wire control PCB...
  • Page 48 Instruction Manual WELDING DIAGRAM MULTI 250K...
  • Page 49 Instruction Manual...
  • Page 50 Instruction Manual - TWIN MIG Function MULTI PLUS CONTROL PANEL in double synergic mig for MULTI PLUS CONCEPT series machines. For all mig synergic programs in addition at the mig pulse mode (PULSE) is aviable the double pulse mig mode (TWIN) This mode requires a variation of the arc in a continuous manner between two differ- ent values at a frequency set by the operator.
  • Page 51 Instruction Manual - TWIN MIG Function in double synergic mig for EXTERNAL WIRE FEEDER for Multi Plus series ma- EXTERNAL WIRE FEEDER CONTROL PANEL chines. To select TWIN MODE, in the following procedure. Press switch MODE (SW5) untill on led twice. For change the double pulse frequency parameters press the SELECT (SW6) button untill led of requency set led twice flashing.

  • Page 52: Display Message

    Instruction Manual LIST ALARMS ERR. NR. DISPLAY MESSAGE ALARM CHECK POWER SUPPLY PHA NO PHA NO CONTACT SERVICE CENTER POWER SUPPLY NO AC NO AC CONTACT SERVICE CENTER POWER SUPPLY HI AC HI AC CONTACT SERVICE CENTER POWER SUPPLY LO AC LO AC CONTACT SERVICE CENTER POWER SUPPLY...
  • Page 53 Ter srl Via Giacomo Leopardi, 13 - 36030 Caldogno (VI) ITALY • Ph: +39 0444 586440 - Fax: +39 0444 905764 • e-mail: info@terwelding.com...

This manual is also suitable for:

Multi 400kMulti 500fMulti 500kMulti 5000fwMulti 500mar