Gorilla Playsets Pioneer Peak - Tarp Roof 1500DT Manual
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Gorilla Playsets Pioneer Peak - Tarp Roof 1500DT Manual

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Pioneer Peak - Tarp Roof
Timber Shield Post Option
BOXES: CB, W-1, TSB, 120
*51-0006-T*
51-0006-T
™
™
playse ts
playse ts
Model: 1500DT
[BOXES: 1501, 1502, 1509N,
1509T, 1510, 1511, 1517, 1523,
Tire Swing & Slide Box]
Copyright © 2016 Gorilla Playsets
All Rights Reserved
190 Etowah Industrial Court
Canton, GA 30114
www.gorillaplaysets.com
™
™
playsets
playsets
Amber Post Option
BOXES: 1519, 1520 - 2bx,
1522, 1524

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Summary of Contents for Gorilla Playsets Pioneer Peak - Tarp Roof 1500DT

  • Page 1 BOXES: CB, W-1, TSB, 120 BOXES: 1519, 1520 - 2bx, 1522, 1524 [BOXES: 1501, 1502, 1509N, 1509T, 1510, 1511, 1517, 1523, Tire Swing & Slide Box] Copyright © 2016 Gorilla Playsets All Rights Reserved *51-0006-T* 190 Etowah Industrial Court Canton, GA 30114 www.gorillaplaysets.com...
  • Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
  • Page 3 This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.

  • Page 4: Important Safety Guidelines

    Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.

  • Page 5: Warranty Registration

    WARRANTY REGISTRATION - PIONEER PEAK - TARP ROOF - Gorilla Playsets manufactures 3 EASY WAYS TO REGISTER the finest quality products that Mail this completed form to: are designed for outstanding Fax this completed form to: Gorilla Playsets strength and durability.
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 7: Important - Please Read

    IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.

  • Page 8: Important Documents

    Please review these safety rules regularly with your children. WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 9 Model: 1500DT Timber Shield Post Option Amber Post Option BOXES: CB, W-1, TSB, 120 BOXES: 1519, 1520 - 2bx, 1522, 1524 [BOXES: 1501, 1502, 1509N, 1509T, 1510, 1511, 1517, 1523, Tire Swing & Slide Box] REV: 3.7.2016...
  • Page 10 TABLE OF CONTENTS Safety Guidelines……………………………………….......……...Pages 3-6 Le eling Fort General Information and De nitions ....Pages Ho to Install T Nuts Board Identi cation Predrill Lag Scre Directions and Swing Beam Loading..................Pages 9-13 Site Plan, Required Tool List and Kit Contents..........Pages 14-15 Hard are Lum er and Accessory Chec list..
  • Page 11 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 12 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should e inspected on a regular asis. If any of the follo ing conditions are noted they should e remo ed corrected or repaired immediately to pre ent in uries. •...
  • Page 13 Play Set Surfacing Recommendations: Belo are some of the recommendations that the U.S. Consumer Product Safety Commission CPSC offers from its Hand oo for Pu lic Playground Safety. The guide can e do nloaded in full at .cpsc.go /cpscpu /pu s/325.pdf 1.
  • Page 14 2. Fall Zones A fall one co ered ith a protecti e surfacing material is essential under and around e uipment here a child might fall. This area should e free of other e uipment and o stacles onto hich a child might fall. Stationary clim ing e uipment and slides should ha e a fall one e tending a Minimum of in all directions from the perimeter of the equipment.
  • Page 15 General Info to Review Before Installation • Depending on your e perience assem ly of the playset can ta e as little as hours up to 24 hours depending on si e after in entory of parts therefore e recommend you set aside a full two days for assembly.
  • Page 16 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes Throughout the installation procedures e ill refer to parts ith offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other ords it is not centered on the oard.
  • Page 17 Common Installation Practice Installing T-nuts When installing T nuts into the ood use a smooth faced hammer to set the face of the T nut ush into the ood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole.
  • Page 18 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.

  • Page 19: Board Identification

    BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.

  • Page 20: Pre-Drill Lag Screw Directions

    PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.

  • Page 21: Swing Beam Loading

    SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 22 HEIGHT: 10FT - 11IN Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 9'-10 " S ing Belt 2 10'-1 8 " " 4'-11 " Trape e 1 3'-11 2 "...

  • Page 23: Required Tool List

    REQUIRED TOOL LIST: Standard or Cordless Drill / Phillips Bit 2 s uare it pro ided Drill Bits 1/8 3/1 / 4 11/ 4 and a 1 and 7/8 Paddle style it. Wrench and Soc et Deep Well Soc et Deep Well Soc et Wrench and Soc et ___ Level...
  • Page 24 1501 HARDWARE PAGE: 1 OF 2 REV A: 9/10/2014 JH #8 X 1" WOOD SCREW QTY: 2 #14 X 1-1/4" #8 X 1-3/4" PAN HEAD SCREW WOOD SCREW QTY: 4 QTY: 4 #8 X 2" WOOD SCREW QTY: 189 #8 X 2-1/2" WOOD SCREW QTY: 52 #8 X 3"...
  • Page 25 5/16" X 3-1/2" 3/8 X 3-1/2" HEX LAG HEX LAG SCREW SCREW QTY: 12 QTY: 12 1501 HARDWARE PAGE: 2 OF 2 REV A: 9/10/2014 JH #2 SQUARE DRIVE BIT QTY: 1 3/8 x 7" 3/8 x 6-1/2" 3/8 x 3-1/2" 3/8 x 9"...
  • Page 26 1502N HARDWARE PAGE: 1 OF 1 REV B: 8/18/2015 JH #14 X 1-1/4" PAN HEAD SCREW QTY: 10 #8 X 1-3/4" WOOD SCREW QTY: 4 #8 X 2-1/2" WOOD SCREW QTY: 14 3/8" X 1-1/8" BLACK PLASTIC PLUG QTY: 10 5/16"...
  • Page 27 1509 HARDWARE PAGE: 1 OF 1 1/3/2013 J.H. #8 X 2" WOOD SCREW QTY: 94 #8 X 2-1/2" #14 x 1-1/4" WOOD SCREW PAN HEAD SCREW QTY: 18 QTY: 6 #8 X 3" WOOD SCREW QTY: 5 5/16" TEE NUT QTY: 55 1/4"...
  • Page 28 3/8 X 3-1/2" 1510 HARDWARE HEX LAG SCREW QTY: 11 PAGE: 1 OF 1 REV B 8/19/2014 JH TORQUE WASHER QTY: 4 5/16" TEE NUT QTY: 2 5/16" PLASTIC 3/8" PLASTIC BOLT CAP BOLT CAP QTY: 2 QTY: 4 3/8" LOCK NUT QTY: 4 3/8"...
  • Page 29 1511 HARDWARE PAGE: 1 OF 1 REV A 2/4/2013 J.H. #8 X 2" WOOD SCREW QTY: 20 5/16" TEE NUT QTY: 10 5/16" X 3-1/2" HEX LAG 5/16 X 4-1/2" 5/16" WASHER SCREW HEX BOLT QTY: 26 QTY: 14 QTY: 12 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS.
  • Page 30 1517 HARDWARE PAGE: 1 OF 1 9/19/2012 J.H. #8 X 3" WOOD SCREW QTY: 5 5/16" TEE NUT QTY: 1 5/16" WASHER QTY: 1 5/16 X 4-1/2" HEX BOLT QTY: 1 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
  • Page 31 1523 HARDWARE 5/16" X 2-1/2" 5/16" X 2-1/2" 5/16" X 1-1/2" LAG SCREW HEX BOLT HEX BOLT QTY: 4 QTY: 6 PAGE 1 OF 1 QTY: 4 9/10/2014 JH #8 X 3-1/2" WOOD SCREW QTY: 4 #8 X 2-1/2" WOOD SCREW #8 X 1-1/4"...
  • Page 32 PICTURE DESCRIPTION QTY. 2 X 4 X 13" ANGLE SUPPORT 2-4-1300-AS 2 X 4 X 18" ANGLE SUPPORT 2-4-1800-AS 2 X 4 X 14" BOTTOM PANEL BOARD 2-4-1400-BPB 2 X 4 X 14-3/4" PICNIC TABLE TOP SUPPORT 2-4-1475-PTTS 2 X 4 X 17" LADDER STEP 2-4-1700-LS 2 X 4 X 24"...

  • Page 33: Description Qty

    PICTURE DESCRIPTION QTY. 2 X 4 X 32-1/2" PICNIC TABLE 2-4-3250-PTL 2 X 4 X 47-3/8" TARP BOARD SUPPORT 2-4-4738-TBS 2 X 4 X 47 " SAFETY BOARD/ END PANEL BOARD 2-4-4750-SBEP 2 X 4 X 58" SWING BEAM CROSS MEMBER (2 HOLES ON CENTER) 2-4-5800-CM...
  • Page 34 PICTURE DESCRIPTION QTY. 2 X 4 X 70" DECK SUPPORT (2 HOLES ON CENTER) 2-4-7000-DS 2 X 4 X 70" REAR TOP PANEL BOARD (2 HOLES OFFSET/ 1 CENTERED) 2-4-7000-RTPB 2 X 4 X 71-7/8" CENTER TARP SUPPORT 2-4-7186-CTS 2 X 6 X 47 "...
  • Page 35 PICTURE DESCRIPTION QTY. 2 X 6 X 102" ROPE LADDER SUPPORT - FRONT RIGHT 2-6-10200-RLSFR 2 X 6 X 102" ROPE LADDER RUNNER - FRONT RIGHT 2-6-10200-RLRFR 4 X 4 X 47-1/2" SWING BEAM MOUNT 4-4-4750-SBM 4 X 4 X 72" CENTER TARP SUPPORT 4-4-7200-CTS...
  • Page 36 PICTURE DESCRIPTION QTY. X 3 X 23 " ROCK WALL 125-3-2387-RWC X 28 " PANEL SLAT 125-3-2825-PS X 4 X 40 " DECK SPACER 125-4-4038-DS X 6 X 22" SANDBOX SEAT 125-6-2200-SS X 6 X 23 " BOTTOM ROCK WALL BOARD 125-6-2387-BRW X 6 X 23 "...
  • Page 37 PICTURE DESCRIPTION QTY. X 6 X 47 " DECK BOARD 125-6-4737-DB 4 X 4 X 72" TIRE SWING 4-4-7200-AFL 2 X 2 X 16" RAMP FLOOR SUPPORT 2-2-1600-FS 2 X 4 X 18 RAMP POST BRACE 2-4-1800-RPB 2 X 4 X 18 "...
  • Page 38 PICTURE DESCRIPTION QTY. 2 X 4 X 96" RAMP SIDE BOARD 2-4-9600-SB 2 X 6 X 95-1/2" RAMP FLOOR BOARD 2-6-9550-FB 4 X 4 X 8" ROPE MOUNT 4-4-0800-RM NOTE: ANYTHING ON THIS PAGE REFERRED TO AS "PLASTIC COATED" WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION.
  • Page 39 PICTURE DESCRIPTION QTY. 2 X 4 X 47 " TIRE SWING CROSS MEMBER 2-4-4750-CM 4 X 4 X 96" PLASTIC COATED CORNER POST 2 X 4 X 29" BRIDGE DECK 2-4-2900-BD 2 X 4 X 33" VERTICAL TARP SUPPORT 2-4-3300-VTS 2 X 4 X 36-3/4"...
  • Page 40 PICTURE DESCRIPTION QTY. 2 X 4 X 66" BRIDGE RAIL 2-4-6600-R 2 X 6 X 36-3/4" BOTTOM PANEL BOARD 2-6-3675-BPB NOTE: THIS ITEM WILL NOT BE USED FOR THIS PLAY SET. 4 X 4 X 29" CENTER POST 4-4-2900-CP 5/4 X 3 X 16" BRIDGE RAIL SLAT 125-3-1600-RS...
  • Page 41 PICTURE DESCRIPTION QTY. WIKI WAVE SLIDE ROCK WALL ROPE 12' OR 13' RAMP ROPE ROPE LADDER ROPES SWING W/CHAINS 04-0002 TRAPEZE W/CHAINS 04-0006...
  • Page 42 PICTURE DESCRIPTION QTY. SWING PLATE 11-5002 CLIMBING ROCK (5 ROCKS ARE IN ROCKS BAG) 07-0008 A-FRAME SWING BRACKET 11-5010 HARDWARE BOXES HARDWARE BOXES: 1501, 1502, 1509N, 1510, 1511, 1517, 1523 INSTRUCTIONS...
  • Page 43 PICTURE DESCRIPTION QTY. IRON DUCTILE SWING HANGER 11-4012 TELESCOPE 07-0001 TIRE SWING W/CHAINS 04-0014...
  • Page 44 PICTURE DESCRIPTION QTY. GREEN BRACKET 11-5013 BRACKET 28-0001 SPRING CLIP 11-4003 SAFETY HANDLE (PAIR) 07-0005...
  • Page 45 PICTURE DESCRIPTION QTY. TARP 05-0010 (MATERIAL COLOR WILL VARY BY MODEL) CLATTER- BRIDGE TARP 57-1/2" X 34- 1/4" 05-1012 CLATTER- BRIDGE CHAIN 96" FLAG KIT 09-1014...

  • Page 46: Steering Wheel

    PICTURE DESCRIPTION QTY. MANUFACTURER (NOT SHOWN) LOGO PLATE CLATTER BRIDGE (NOT SHOWN) MESH PANELS 06-2004 GROUND STAKE (PAIR) 07-0016-P TIC TAC TOE (UNASSEMBLED) 07-0010 STEERING WHEEL 07-0004 TIRE SWING SWIVEL 11-4010...

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