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ZCS 7000-BE-24 User Manual

Ac charging station for electric vehicles
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Solo documento principale.
AC charging station for electric vehicles
7000-BE-24
User Manual
Manual of 25/08/2020 Rev. 1.2 "User Manual 7000-BE-24"
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. +39 055 91971 - fax. +39 055 9197515
innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com
1/43
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 – AR REA no. - 94189
Certified Company ISO 9001 - Certificate no. 9151 - CNS0 - IT-17778

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Summary of Contents for ZCS 7000-BE-24

  • Page 1 AC charging station for electric vehicles 7000-BE-24 User Manual Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...
  • Page 2 (including the software), reproduced or distributed in any form or by any means without the permission of Zucchetti Centro Sistemi S.p.A. All rights reserved. ZCS reserves the right to final interpretation. This manual is subject to change based on feedback from users, installers or customers.

  • Page 3: Table Of Contents

    Configuration ............................29 7.1. Procedure ............................. 29 Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...
  • Page 4 11.2. Maintenance ..........................42 Dismantling and disposal ......................... 42 Warranty ............................43 Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...
  • Page 5 Warning: indicates a hazardous situation which, if not resolved or avoided, could result in serious personal injury or death Warning Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.
  • Page 6 Note: provides important tips on the correct and optimal operation of the product Note Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 7: Preliminary Safety Instructions

    Make sure there is sufficient space for heat dispersion and to accommodate future maintenance. Maintain adequate ventilation and ensure that there is enough air circulation for cooling. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.
  • Page 8 Electrical connections Please follow all the electrical regulations on accident prevention. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.
  • Page 9 Otherwise, ZCS will not provide any warranty or assistance Note Operation Do not use the product if it has any defects, cracks, scratches or leaks, but contact your dealer or ZCS technical service. Contact with the electrical grid or the terminal of the equipment may...

  • Page 10: Symbols And Icons

    Read and understand the contents of the symbols before installation: Be careful of high voltage Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 11: Labels

    Table 1 – Symbols present on the charger 1.3. Labels Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 12: Product Features

    2. Product features 2.1. Product presentation The AC charging stations of the 7000-BE-24 series are electric vehicle battery chargers that can communicate with the Battery Management System (BMS) of vehicles and provide them with the power needed for charging, thus guaranteeing the protection of the electrical system. They do not convert the mains voltage or current but simply regulate the flow and have internal protection devices in case of short circuit or other types of battery faults.

  • Page 13: Operating Diagram

    Figure 4 – Front and side view of the charging station 2.2. Operating diagram Figure 5 – Operating diagram of the charging station Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 14: Installation

    • explosive materials are stored. Danger Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 15: Checks Before Installation

    Charging station Screw with built-in washer Front opening keys Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 16: Installation Tools

    To screw and unscrew screws Screwdriver for the various connections Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...
  • Page 17 ESD gloves Protective clothing Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 18: Installation Process

    The installation location chosen should allow easy access to the charging station for normal operation and maintenance. For safety reasons, ZCS and/or its authorised partners may not perform repairs/maintenance or move the chargers from and to the ground if they are installed at a height of more than 180 cm. Stations installed at higher heights must be moved to the ground before they can be repaired or serviced.

  • Page 19: Materials And Cables

    All the local, regional and national regulations must be complied with during installation, repair and maintenance of the product. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 20: Connecting Pgnd Cables (Grounding)

    Note: L2 is approximately 2- 3 mm longer than L1 Figure 9 – Preparing the ground cable (1) Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.
  • Page 21 3 Nm using a screwdriver. Figure 11 - Connecting the ground terminal Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 22: Connecting The Ac Power Cables

    Connect the line wire (brown) to the hole labelled “L”, and tighten the wire using a screwdriver. • Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 23: External Protection Devices

    Communication systems The charging stations are equipped with CAN bus communication systems. The charging station can be monitored and controlled by connecting it to external communication gates (e.g. ENGATE or ZCS Connext). The cable connection does not depend on the type of mounting (wall or floor). The power cables pass through the inlet at the bottom of the charger and connect to the corresponding PE, L and N inputs on the switch terminals inside the charger.
  • Page 24 Solo documento principale. For more information and instructions on how to connect the cables, contact ZCS technical service. The connection is possible using the CAN ports shown in the figure. There are two connectors as it is possible to connect up to 12 charging stations to the same external device.

  • Page 25: Mounting

    Φ6×35mm expansion plugs Figure 16 - Positioning of screws for wall mounting Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 26: Mounting On Metal Support

    2) Fix the station from below using the screws contained in the mounting kit. Figure 18 - Positioning of support post Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 27: Locking

    Note Figure 20 - Final positioning of charging station Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 28: Commissioning

    Various types of errors light steady Table 5 - Operating states Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 29: Configuration

    4) If the password is entered correctly, the page shown in Figure 23 opens, which contains all the device configurations. The menu items can be selected using the Next and Back keys. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 30: Password Setting, Mode Of Use And Power Limitation

    1 2 3 4 5 6 7 8 9 0 Figure 25 - Password setting screen Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.
  • Page 31 Figure 24. Two screens (Figure 27a and Figure 27b) will open in sequence within seconds of each other. Do not press any keys while waiting for the screen shown in Figure 27b to appear. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 32: Menu For Repairs Or Maintenance

    Figure 28 - Maintenance screen 2) Select '1. Restart' to restart the device manually. Confirm in the screen shown in Figure 29. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 33: Configuration Of Rfid Card (To Enable Charging In Online And Offline Mode)

    1. Add Card 2. Remove Card Figure 31 - RFID card control screen Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...
  • Page 34 4) Select the card to be removed with the Next and Back keys and confirm removal with the Confirm/Enter key. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 35: Working Mode

    After configuring and connecting the ENGATE, check the indications on the display of each connected charger to verify the presence of the icons: Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 36: Offline

    RFID cards, which can be configured locally via the display. Each pack includes two RFID cards which can be configured to activate the charging. No billing system is implemented in this configuration. The ZCS Connext connection can be used, which only allows the charger to be monitored via the Azzurro portal.

  • Page 37: Plug&Play

    BMS by physically connecting the charger's gun to the car, and is interrupted by disconnecting it. This working mode does not allow managing the invoices. There is the option of using the ZCS Connext connection, which only allows the charger to be monitored via the Azzurro portal.

  • Page 38: Operation

    Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 39: End Of Charging

    Type 2-Type 2 (4m), cable Type 2-Type 1 (4m) cable Type 2-Type 1 (4m) Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 40: Troubleshooting And Maintenance

    AC side may be too high limited period of time, wait for the grid to re-establish an adequate value. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.
  • Page 41 Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it - zcsazzurro.com...

  • Page 42: Maintenance

    At the end of its life, dispose of the charging station and packaging materials in places that can manage and recycle electrical equipment safely. Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

  • Page 43: Warranty

    Damage caused by external factors or force majeure (e.g. lightning, power surges, bad weather, • fire, earthquakes, tsunamis, etc.) Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24” Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel.

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