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KÜBLER SPORT Body Solid G9S Manual
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KÜBLER SPORT Body Solid G9S Manual

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KÜBLER SPORT GMBH | SERVICE
MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410
Body-Solid
by
®
A s s e m b l y
I n s t r u c t i o n s
Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de
Seite 1 von 53

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Summary of Contents for KÜBLER SPORT Body Solid G9S

  • Page 1 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 Body-Solid ® A s s e m b l y I n s t r u c t i o n s Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 1 von 53...
  • Page 2 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Attach two Weight Stack Shims (28) to the bottom of Main Base Frame (A), and two Weight Stack Shims (28) to the bottom of Side Base Frame (B).
  • Page 3 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 3 von 53...
  • Page 4 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Attach one Pulley (26) to Main Base Frame (A) and two Pulleys to Side Base Frame (B) as shown using: Three 76 (3/8”x 1 3/4”...
  • Page 5 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 5 von 53...
  • Page 6 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Place two Weight Stack Risers (55) and two Rubber Donuts (31) onto Main Base Frame (A) as shown.
  • Page 7 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 7 von 53...
  • Page 8 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of step 5. Attach Top Pulley Frame (K) to Top Main Frame (G) and Front Vertical Frame (F) as shown using: One 61 (1/2”x 5 1/4”...
  • Page 9 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 9 von 53...
  • Page 10 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. NOTE: LEG EXTENSION SEAT PAD FRAME (S) AND THE LEG EXTENSION FRAME (L) ARE PRE-ASSEMBLED AS ONE PIECE.
  • Page 11 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 11 von 53...
  • Page 12 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. Attach End Cap (15) onto the front of Leg Extension Seat Pad Frame (S).
  • Page 13 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 13 von 53...
  • Page 14 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. Attach two Leg Hold Downs (X) to the Front Vertical Frame (F) using: Two 64 (1/2”x 3 1/4”...
  • Page 15 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 15 von 53...
  • Page 16 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have RED dots. NOTE: You will need to loosen two Allen Screws (88) inside Seated Press Arm Support (AA), in order to remove shaft (AB).
  • Page 17 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 17 von 53...
  • Page 18 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have YELLOW dots. Attach three End Caps (13) to the front and sides of Pec Dec Frame (H), and attach Square Rubber Cap (32) to the top of the Pec Dec Frame (H).
  • Page 19 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 19 von 53...
  • Page 20 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have YELLOW dots. Slide Plastic Bushing (23) into the receptacle at the bottom of the Rear Vertical Frame (E) as shown.
  • Page 21 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 21 von 53...
  • Page 22 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Attach two End Caps (13) to the ends of the Low Pulley Frame (AY). Connect Low Pulley Frame (AY) to the Main Base Frame (A) using: One 98 (3/8”...
  • Page 23 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 23 von 53...
  • Page 24 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have BLUE dots. Attach Leg Press Support (BA) to Main Base Frame (A) using: Two 73 (3/8”x 2 3/4”...
  • Page 25 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 25 von 53...
  • Page 26 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have BLUE dots. Slide two Pillow Block Bearings (45) onto lower shaft on Main Leg Press Pivot (BD) and leave allen screws loose.
  • Page 27 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P There are two small allen set screws in each Pillow Block Bearings (45). For best alignment of this system you should loosen all allen set screws before installing the Pillow Block Bearings (45).
  • Page 28 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. Most of the main frame parts in this step will have BLUE dots. Slide Round End Cap (29) onto Leg Press Handles (BH).
  • Page 29 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 29 von 53...
  • Page 30 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Lat Pulldown Cable (36) Ball Stop End Metal Ball End...
  • Page 31 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Start at high pulley station by inserting the Metal Ball End here. Lat Pulldown Cable WA R N I N G Selector Rod Top Bolt (52) must be threaded a minimum of 1/2”...
  • Page 32 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Leg Extension Cable (37) Stamped Eye End Stamped Eye End...
  • Page 33 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Short Cable Leg Extension Cable Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 33 von 53...
  • Page 34 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Pec Dec Cable (38) Metal Ball End Metal Ball End...
  • Page 35 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Pec Dec Cable Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 35 von 53...
  • Page 36 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Ab Crunch Cable (39) Ball Stop End Chain End...
  • Page 37 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Ab Crunch Cable Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 37 von 53...
  • Page 38 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Low Pulley Cable (35) Metal Ball End Ball Stop End...
  • Page 39 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Low Pulley Cable Low Pulley Cable WA R N I N G Selector Rod Top Bolt (52) must be threaded a minimum of 1/2” into the Selector Rod (6), and Jam Nut (54) tightened securely against spring lock washer (53) to ensure proper connection.
  • Page 40 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. NOTE: All pulleys are the 4 1/4” diameter Pulleys (26), except where noted. Leg Press Cable (34) Stamped Eye End Chain End...
  • Page 41 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Leg Press Cable Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 41 von 53...
  • Page 42 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P NOW IS THE TIME TO MAKE ALL NECESSARY CABLE ADJUSTMENTS After cable installation is complete you must check all cables for proper tension. Obvious signs that cable tension problems exist include: Top Plates (8) do not rest directly on the top weight stack plates.
  • Page 43 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P B. Rubber Stop (42) NOTE 1 Before beginning final cable adjustments, be sure that both of Tighten these pulley housings butt-up as close as possible to the welded stops on the frame pieces.
  • Page 44 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P Be careful to assemble all components in the sequence they are presented. SEE NOTE 1on page 45: Apply weight stack numbers to weight stack Top Plate (8) and each Weight Stack Plate as shown.
  • Page 45 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 S T E P 3/4” flat side 2” flat side 3/4” flat side NOTE 2 This is the top view of the four Weight Stack Shrouds. Note the shape of each shroud for proper placement. NOTE 1 Apply weight stack numbers to the Weight Stack Plates (51).
  • Page 46 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 G 9 S P a r t s L i s t KEY# QTY PART# DESCRIPTION JG9SMBF-A MAIN BASE FRAME JG9SSBF-B SIDE BASE FRAME JG9SFBF-C FRONT BASE FRAME JG9SRBF-D REAR BASE FRAME JG9SRVF-E REAR VERTICAL FRAME...
  • Page 47 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 G 9 S P a r t s L i s t ( c o n t i n u e d ) KEY# PART# DESCRIPTION JG9SLPC-BA LEG PRESS CONNECTION JGPSLPF-BB LEG PRESS FRAME JG9SLPF-BC...
  • Page 48 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 G 9 S H a r d w a r e L i s t KEY# QTY PART# DESCRIPTION JPIN4.25 WEIGHT STACK PIN 4 1/4”L X 7/16”W JSS.5 STEEL SLEEVE 1/2” OD X 5/16” ID X 3/4”L JSCH.18 STEEL CHAIN 3/16”...
  • Page 49 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 G 9 S H a r d w a r e ( c o n t i n u e d ) KEY# QTY PART# DESCRIPTION JHEX.5X5.5PTB HEX HEAD BOLT 1/2” X 5 1/2” PARTIAL THREAD HEX HEAD BOLT 1/2”...
  • Page 50 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 C a b l e L i s t KEY# PART# DESCRIPTION JLPC4270 LEG PRESS CABLE 4270 mm(14’) JLRC4060 LOW PULLEY CABLE 4060 mm(13’ 3 1/2”) JLPC3840 LAT PULLDOWN CABLE 3840 mm(12’ 6”) JLEC2635 LEG EXTENSION CABLE 2635 mm(8’...

  • Page 51: Ordering Replacement Parts

    KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 O b t a i n i n g S e r v i c e Please retain this Owner’s Manual for future reference. When ordering parts you must use the part number and description from this Owner’s Manual.

  • Page 52: Exploded View Diagram

    KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 E X P L O D E D V I E W D I A G R A M G 9 S Kübler Sport · Karl-Ferdinand-Braun-Straße 3 · d-71522 Backnang · www.kuebler-sport.de Seite 52 von 53...
  • Page 53 KÜBLER SPORT GMBH | SERVICE MOnTaGE-, waRTunGS-, und BEdiEnunGSanLEiTunG | K8410 © Copyright 2003. Body-Solid. All rights reserved. Body-Solid reserves the right to change design and specifications when we feel it will improve the product. Body-Solid machines maintain several patented and patent pending features and designs. All rights reserved on all design patents and utility patents. Kübler Sport ·...

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