Evh Hardee HR2360 Operator And Maintenance Manual

Long reach cutter
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MANUAL P/N 24544
OPERATOR'S AND MAINTENANCE MANUAL
WITH PARTS LISTING
Long Reach Cutter
Model: HR2360
FOR SERIAL #s STARTING WITH 010934
ENDING WITH 13053
DANGER
RELEASED 07/07/14
Read this manual and the manual for
your tractor carefully to acquaint yourself
with both machines before operating!
4895 RED BLUFF RD LORIS, SC 29569 (843) 756-2555
WWW.HARDEEBYEVH.COM
EVHMFG@HARDEEBYEVH.COM

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  • Page 1 MANUAL P/N 24544 OPERATOR’S AND MAINTENANCE MANUAL WITH PARTS LISTING Long Reach Cutter Model: HR2360 FOR SERIAL #s STARTING WITH 010934 ENDING WITH 13053 DANGER RELEASED 07/07/14 Read this manual and the manual for your tractor carefully to acquaint yourself with both machines before operating! 4895 RED BLUFF RD LORIS, SC 29569 (843) 756-2555 WWW.HARDEEBYEVH.COM...
  • Page 2 Moreover, HARDEE by EVH Manufacturing Company, LLC does not accept any liability to any person and/or material when the cutter is operated in violation of the above information.
  • Page 3: Table Of Contents

    © Copyright 2004 All Rights Reserved Hardee by EVH provides this publication “as is” without warranty of any kind, either expressed or implied. Every precaution has been taken in the design of this manual, however EVH assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. EVH reserves the right to revise and improve this product at any time.
  • Page 4: Section 1 Introduction

    If you need additional copies of this manual, please To Our Customers contact your local Hardee dealer or download a copy We at Hardee by EVH Manufacturing Company thank from our website at www.evhmfg.com. you for buying your new Long Reach Cutter.
  • Page 5: Section 2 Safety Information

    Hardee by EVH Safety Information ground. Serious injury or death by crushing may occur General Safety Rules in case of hydraulic failure. This section of your manual will address the safe operation of your new cutter. We at Hardee strive to...
  • Page 6: Safety Decals

    Hardee by EVH Safety Information To apply the replacement decals: Safety Decals Your Hardee cutter ships with all safety decals in • Clean the surface to place the new decal. place. They are located in areas on the cutter that are •...
  • Page 7 Hardee by EVH Safety Information Safety Decals, continued Warning – Rotating Components Deck Danger – Crushing Hazard Hitch Frame Warning – High Pressure Fluid Hazard Hitch Frame Hitch Frame Deck HR2360 Long Reach Cutter 3/10/07...
  • Page 8 Hardee by EVH Safety Information Safety Decals, continued Deck Linkage Deck Linkage Stage Boom Warning – Pinch Point Stage Boom Blade Rotation Deck Hitch Frame Danger – Crushing Hazard HR2360 Long Reach Cutter 3/10/07...
  • Page 9 Hardee by EVH Safety Information Safety Decals, continued Deck Danger – Keep Clear Danger – Electrocution, Falling and Crushing Hazard Hitch Frame Danger – Exposed Blades Deck 15852 – Red Reflector, Rear (Not Shown) 15853 – Yellow Reflector, Front Weight Box – Front/Rear Deck –...
  • Page 10: Section 3 Assembly And Installation

    Hardee by EVH Assembly and Installation Component Identification and Terminology Weight Box Deck Hydraulic Pump(Far Side) Motor Drive Housing Oil Tank Rubber Shielding Return Filter Stage (Reach) Boom Swing Cylinder Stage Cylinder Hitch Frame Lift Break-Away Swing Arm Shaft Stage Cylinder...
  • Page 11: Tractor Requirements

    Hardee by EVH Assembly and Installation Tractor Requirements The Long Reach Cutter you have purchased is designed for tractors with 150 horsepower and above and weighing 15,500 lbs. plus, equipped with a 1000 RPM rear power take-off (PTO). Your tractor must also be equipped with a standard hitch.
  • Page 12: Driveshaft Installation On Pto

    Hardee by EVH Assembly and Installation Description of Operation Driveshaft Installation on PTO The HR2360 is set-up at the factory as a self- contained hydraulic system. This means that the WARNING cutter pump powers ALL hydraulic functions. Never attempt any checks, repairs or adjustments with the tractor engine running or the PTO engaged.
  • Page 13: Tethered Grip With Micro-Joysticks

    Hardee by EVH Tethered Joystick TETHERED GRIP WITH MICRO-JOYSTICKS 1W – DECK DOWN 2W – SWING LEFT 1E – DECK UP 2E – SWING RIGHT 1N – 1 STAGE BOOM UP 2N – 2 STAGE BOOM UP 1S – 1 STAGE BOOM DOWN 2S –...
  • Page 14: Section 4 Operation Instruction

    Grease Points Page 15 DANGER PTO Shaft, Check Grease Page 15 Do not modify or alter this machine or any of its Blade Tightness Page 16 components or any equipment function without consulting EVH Manufacturing Company. HR2360 Long Reach Cutter 3/10/07...
  • Page 15: Using Your Cutter

    Hardee by EVH Operation Instruction Using Your Cutter After you feel comfortable with the basic cutter control, Getting Started the next step is to start the blades: You will need to spend some time getting the “feel” of your new cutter. Spend time reviewing the following Hold lower left-hand button for two (2) seconds or steps before using your cutter for the first time.
  • Page 16: Boom Breakaway

    Hardee by EVH Operation Instruction The terrain and the kind of material being cut will Maximum Travel determine your ground speed. Remember that you will need to raise and lower the cutterhead to follow the Available Breakaway ground contour you are cutting.
  • Page 17: Unhook And Post Use Care

    Hardee by EVH Operation Instruction debris. This mower should always be stored on a hard level surface. Unhooking the HR2360 To unhook from your unit, first lower all jack stands to the storage position. Lower the tractor lift arms so that the mower will rest firmly and evenly on all jack stands.
  • Page 18: Section 5 Maintenance

    Hardee by EVH Maintenance Deck and Second Stage Boom Maintenance and Service Schedule Inject with heavy multi-purpose grease. This section is dedicated to the maintenance of the HR2360. As with any piece of equipment, the performance and life span depends on the proper operation and maintenance.
  • Page 19: Inspection And Replacement Of Blades

    Hardee by EVH Maintenance Inspection and Replacement of Blades Checking the Main Relief Valve The cutting blades on the Hardee cutter are designed The HR2360 is equipped with a cutter-head relief and made to exact specifications and should be valve that comes pre-set from the factory. This valve replaced with only original Hardee parts.
  • Page 20: Cylinder Speed

    Hardee by EVH Maintenance CAUTION WARNING Never vary from the 2700-psi cutterhead pressure. While reading the gauge, be careful not to stand in an Failure to comply with this specification will cause area where inadvertent movement of the booms could severe hydraulic heat, loss of power and damage to trap or crush you.
  • Page 21: Hr2360 Control Valve Port Listing

    Section 5 Maintenance HR2360 CONTROL VALVE PORT LISTING Item Description Code Setting Torque Coil Nut EVH P/N 16262 Stem Solenoid Valve (Deck Cyl. Control) 25 ft lbs. 2.5 ft lbs. 16263 Coil 16262 Stem Solenoid Valve (II stg Boom Control) 25 ft lbs.
  • Page 22: Control Valve Port Schematic

    CONTROL VALVE PORT SCHEMATIC...
  • Page 23: Hr2360 Valve / Joystick Wiring Schematic

    HR2360 Valve / Joystick Wiring Schematic Function Valve Port Coil Wire Color (+) Connector No. Handle Position Swing (Boom) Right A - Top White Right (E) Swing (Boom) Left A - Bottom White Left (W) 1st Stage Up B - Top White Up (N) 1st Stage Down...
  • Page 24: Routine Maintenance Checklist

    Hardee by EVH Maintenance Routine Maintenance Checklist Interval Item Comments Pump Drive Shaft • Pivot Points • Grease Fittings • Blades • Change If Damaged Torque to Spec. on Blade Holder Blade Bolts (Blade To Blade Holder) • Daily Or 10...
  • Page 25: Section 6 Troubleshooting

    Hardee by EVH Troubleshooting Troubleshooting Guide Hydraulic System, Blade System, Pump, Motor, Fluid Lines Problem Possible Cause Solution / Correction Cylinder Will Not Operate No Power To Joystick Repair / Replace Connections Fuse Blown Inside Lighter Plug Replace Fuse Joystick Not Connected To A 12-Volt...
  • Page 26 Hardee by EVH Troubleshooting Troubleshooting Guide, continued Hydraulic System, Blade System, Pump, Motor, Fluid Lines Problem Possible Cause Solution / Correction Individual Cylinders Leak Down Blown Or Worn Cylinder Packing Repair / Replace Cylinder Relief Valve Will Not Adjust To...
  • Page 27: Fault Codes For Status Led

    Hardee by EVH Fault Codes Fault Codes for Status LED Blink Code Reason for Fault Corrective Action Left Joystick X axis Check Joystick and wires Voltage out of range Left Joystick Y axis Check Joystick and wires Voltage out of range...
  • Page 30: Section 7 Specifications

    Hardee by EVH Specifications Summary of Specifications Model HR2360 Approximate Weight (lbs.) 3,900 - Ready To Mow 800 PTO RPM – 15,200 ft/min Blade Tip Speed (ft/min) 1000 PTO RPM – 19,000 ft/min (Max.) Blades 5/8” Free Swinging Cutting Capacity / Suggested Usage Grass, Heavy Brush Up To 6”...
  • Page 31 NOTES:...
  • Page 32: Section 8 Replacement

    SECTION 8...
  • Page 43 Hydraulic Motor Housing Assembly (Part # 16160) Item No. Part No. Quantity Description 16203 Housing, MDH-100 16159 Spline Adapter 16204 Shaft 16205 Cup Bearing, 33215 16206 Cone Bearing, 33215 16207 Cup Bearing, 33212 16208 Cone Bearing, 33212 16197 Output Triple Lip Seal 15968 Cotter Pin 6.3mm x 60mm 16209...
  • Page 44: 26765 Blade Holder W/Blades

    25793 Driveshaft (1 3/8 - 21 spline Tractor end & 1 3/8 – 6 spline Imp. end) Key # Part No. Description Key # Part No. Description 15579 Push Pin complete 16521 Yoke, Imp end 15900 Yoke, Tractor end 15804 Shield bearing 11437 Cross Kit...
  • Page 45: Hydraulic Motor Housing Assy

    25792 Driveshaft (1 3/4 - 20 spline Tractor end & 1 3/8 – 6 spline Imp. end) Key # Part No. Description Key # Part No. Description 15579 Push Pin complete 15658 Yoke, Imp end 11855 Yoke, Tractor end 15804 Shield bearing 15629 Cross Kit...
  • Page 50: Front Chain Guard Breakdown

    SECTION 9 Hardee by EVH Reference Bolt Torque Checking Bolt Torque Therefore, do not grease or oil bolts or capscrews The table shown below gives correct torque values for unless otherwise specified in this manual. When using various bolts and capscrews. Tighten all bolts to the locking elements, increase torque values by 5%.
  • Page 51: Rear Chain Guard Breakdown

    Hardee by EVH Manufacturing Co., LLC, Loris, SC, through an authorized dealer, transportation prepaid, free and clear of liens or encumbrances.”...
  • Page 52 EVH MANUFACTURING COMPANY, LLC 4895 RED BLUFF ROAD LORIS, SC 29569 PHONE: 843-756-2555 OR 888-990-2555 WWW.HARDEEBYEVH.COM EVHMFG@HARDEEBYEVH.COM...

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