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INSTALLATION
LOCATING OUTDOOR APPLIANCE/BUILT-IN CLEARANCES
LOCATION:
When determining a suitable location, take into account concerns such as exposure to wind (If located in a windy
area, a wind break must be provided to prevent poor burner performance or product damage.), proximity to traf-
fic paths and keeping any gas or electrical supply lines as short as possible. Locate the outdoor appliance only in
a well ventilated area. Do not install the outdoor appliance under overhead unprotected combustible construc-
tion. Never locate the outdoor appliance in a building, garage, breezeway, shed, gazebo, lanai or other such
enclosed areas without an approved ventilation system. During heavy use, the outdoor appliance will produce a
lot of smoke and flames. Ensure there is adequate area for it to dissipate.
Important!
Gas fittings, regulator, and installer supplied shut-off valves must be used and easily accessible.
Clearances to Combustible* Construction (
A minimum of 12" from the sides and a minimum of 12" from the back must be maintained from the outdoor ap-
pliance above the cooking surface to adjacent vertical combustible* construction. (Fig. 01) Do not install under
unprotected combustible* construction.
Maintain
12" from
combustible
construction
Important!
All outdoor appliances must have an insulated jacket to combustible island construction.
Clearances to Noncombustible** Construction (
A minimum of 3" clearance from the back of the outdoor appliance to noncombustible** construction is required.
It is desirable to allow at least 6" side clearance to noncombustible** construction above the cooking surface or
counter space. The outdoor appliance can be placed directly adjacent to noncombustible** construction below
the cooking surface.
WARNING!
Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal
injury.
WARNING!
If a Noncombustible** material such as metal is covering a combustible material such as wood, the minimum clear-
ance distance needs to be held to the wood. The presence of a Noncombustible** material inside the clearance zone
does not eliminate the minimum clearance zone to combustible material.
see definition on page 9)
Maintain
12" from
combustible
construction
10-1/2"
2"
Fig. 01
see definition on page 9)
8
:
Maintain
12" from
combustible
construction
Bottom of
support flange
22-3/4"
25-1/2"
:
10 -1/16"

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Summary of Contents for DCS BFGC-30BS-N

  • Page 1 INSTALLATION LOCATING OUTDOOR APPLIANCE/BUILT-IN CLEARANCES LOCATION: When determining a suitable location, take into account concerns such as exposure to wind (If located in a windy area, a wind break must be provided to prevent poor burner performance or product damage.), proximity to traf- fic paths and keeping any gas or electrical supply lines as short as possible.
  • Page 2: Installation

    Insulated jacket is not required for BFGC-30BS Side Burner Sink Model. Use only the DCS insulated jacket (p/n #70859) which has specifically been designed and tested for this purpose. Review the detail drawing shown (Fig. 03) and take into account the provisions shown for gas line hook-up clear- ance in the right rear corner.
  • Page 3 INSTALLATION BUILT–IN CONSTRUCTION DETAILS grill exhaust 12" (to combustible construction) Bottom of support ange 10-1/16" 2" 3/4" 22-3/4" 25-1/2" Standard layout for non-combustible enclosure: WARNING! 28-1/2" If installing the grill 3" into a non-combustible enclosure, all combustible 22-3/4" construction must still be outside the 12 inch clear- ance zone.
  • Page 4: Getting Started

    INSTALLATION CART ASSEMBLY INSTRUCTIONS IMPORTANT: Read all instructions before you begin. Do not jump ahead or skip any step. CAUTION: Some parts have sharp edges; care must be taken when handling the various components to avoid injury. Please read safety information provided in these instructions before beginning assembly.
  • Page 5 INSTALLATION CART ASSEMBLY INSTRUCTIONS Step 1 Link Carts Together (optional) (To link two or more CAD carts, the following instructions must be done first, using the hardware provided, before installing the top modules.) 1. To link your carts together - hand tighten 2 bolts, 4 washers, and 2 nuts on the front and back sides of the carts as shown in Fig.
  • Page 6 INSTALLATION CART ASSEMBLY INSTRUCTIONS Step 2 Outdoor Appliance Head Preparation 1. First you will need to remove the angle brackets from the side of the unit and replace them with cart mount brackets (Fig. 06). Unit is shipped prepared for island installation. SCREWS 2.
  • Page 7 INSTALLATION CART ASSEMBLY INSTRUCTIONS 3. Position tabs on side bracket to fit into slots on the cart (be aware of pinch points)(Fig. 12-13). When complete, the leading ledge should sit flush on the top of the cart (no gap)(Fig. 14). PINCH POINT Fig.
  • Page 8: For Your Safety

    INSTALLATION CART ASSEMBLY INSTRUCTIONS Step 4 Gas Hookup - LP Make sure the cart assembly is stable. Open the tank drawer. Place the LP tank into location as shown in Fig. 17. Connect the regulator assembly to the tank connection with all appliances valves in the “OFF” position. Open the tank valve and test for gas leaks (Fig.
  • Page 9: Gas Requirement

    INSTALLATION GAS HOOK-UP GAS REQUIREMENT Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rating plate agrees with that of the supply. The rating plate is located on the bottom of the outdoor appliance. Never connect an unregulated gas line to the appliance.
  • Page 10: Lp Tank Requirements

    INSTALLATION GAS HOOK-UP LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR): All outdoor appliances orificed for use with LP gas come equipped with a high capacity hose/regulator assem bly for connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included. Connection: 1/2”...
  • Page 11 If you intend to operate your Built-in grill on LP gas utilizing a 20 lb Type 1 cylinder, then the Built-in LP tank restraint must be installed prior to initial use of the grill. If you do not have one please contact DCS Customer Care at (888) 936-7872 for information on obtaining one.
  • Page 12 INSTALLATION GAS HOOK-UP STEP 1 Place the tank restraint in the island (Fig. 25). STEP 2 Locate the tank restraint in the island within the recommended area (Fig. 24 and 26). STEP 3 Once located, secure to the bottom of the island using all eight hole locations provided on the restraint.
  • Page 13: Before Testing

    INSTALLATION LEAK TESTING - GRILL/GRIDDLE UNIT GENERAL: Although all gas connections on the outdoor appliance are leak tested at the factory prior to shipment, a com- plete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.
  • Page 14: Burner Efficiency And Flame Characteristics

    INSTALLATION LEAK TESTING - SIDE BURNER WARNING! Do not smoke while leak testing. Extinguish all open flames. Make a soap solution of one part liquid detergent, and one part water. Never test for leaks with an open flame. For LP units, check with a full cylinder.
  • Page 15 INSTALLATION BURNER ADJUSTMENT - GRILL/GRIDDLE UNIT Each outdoor appliance burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas type to another may make it necessary to adjust the burners. The flames of the burners should be visually checked and compared to that of the drawing in Fig.
  • Page 16 INSTALLATION RADIANT ASSEMBLY RADIANT ASSEMBLY INSTALLATION: 1. Unpack ceramic rods and remove radiant (Fig.37) from the unit. 2. Unlock radiant end cap by pushing it up with two fingers (Fig. 38). 3. Place 18 ceramic rods on the radiant (Fig. 39). 4.
  • Page 17: Faucet Installation

    INSTALLATION SINK FAUCET INSTALLATION 1. Attach the faucet to the sink as shown in Fig. 42 and 42a. CAUTION: Finger tight first, then use a 1” wrench. Faucet stem Valve Fig. 42 2. Insert drain plug into the drain hole Fig. 43. Rubber gasket Lock washer Fig.
  • Page 18 INSTALLATION SIDE SHELF (Optional accessory) Attach Side Shelf Accessory on Either Side. Side shelf Model CAD-SK can be installed with the head already on the cart. 1. Screw shoulder bolts (2) into the bottom screw holes on the side of the cart only (Fig. 44 and 45). Tighten with 5/32 Allen wrench.
  • Page 19 INSTALLATION SIDE SHELF (Optional accessory) 4. Place shelf in the up position and check that it is level. If shelf is not level, adjust side shelf set screw. Set screws can be adjusted using a 3/32 Allen wrench (Fig. 50). Turn the Allen wrench clockwise to raise the shelf.

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