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Sealey START320 Quick Start Manual
Sealey START320 Quick Start Manual

Sealey START320 Quick Start Manual

Starter/chargers 12/24v 230v

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
Protection
Instruction
Manual
1. SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any
other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend
that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into
a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current
Device by contacting your Sealey dealer.
1.1.1.
You must also read and understand the following instructions concerning electrical safety.
1.1.2.
The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on
business premises, are tested by a qualified electrician, using a Portable Appliance Tester (PAT),
at least once a year.
1.1.3.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible
for the safe condition of those appliances and the safety of the appliance operators.
If in any doubt about electrical safety, contact a qualified electrician.
1.1.4.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the
power supply. See 1.1.1. and 1.1.2. and use a Portable Appliance Tester.
1.1.5.
Ensure that cables are always protected against short circuit and overload.
1.1.6.
Regularly inspect power supply leads and plugs for wear and damage and power connections to
ensure that none is loose or damaged.
Important: Ensure that the voltage marked on the appliance matches the power supply to be
used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7.
DO NOT pull or carry the appliance by the power cable.
1.1.8.
DO NOT pull the plug from the socket by the cable.
1.1.9.
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item
repaired or replaced by a qualified electrician.
1.1.10.
This product requires an electrical supply in excess of 13 amp, and NO plug is fitted. You must
therefore contact a qualified electrician to ensure that a 16A/32A (depending on the model)
supply is available. We recommend that you discuss the installation of a industrial round pin plug
and socket with your electrician.
Ensure that the unit is correctly earthed via a three-pin plug, as shown.
a)
Connect the GREEN/YELLOW earth wire to the earth terminal.
b)
Connect the BROWN live wire to live terminal 'L'.
c)
Connect the BLUE neutral wire to the neutral terminal, 'N' or unmarked.
d)
After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the external insulation extends beyond the cable restraint and that
the restraint is tight.
1.1.11.
If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm² section cable.
1.2.
GENERAL SAFETY
DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.
FOR THIS REASON, IT VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE
THE CHARGING EQUIPMENT.
1.2.1.
Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to
use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
© Jack Sealey Limited
STARTER/CHARGERS 12/24V 230V
START320 320/45AMP
START560.V2 560/90AMP START660 660/100AMP
Warning:
Wear
Corrosive
Protective
substance
Gloves
Original Language Version
Warning:
Protect
Electricity
From
Rain
START420 420/60 AMP
Use in
Keep away
Well
from sources
Ventilated
of ignition:
Areas
Battery could
explode
IT IS RECOMMENDED THAT
THE MINIMUM SUPPLY TO THIS
PRODUCT
IS FITTED WITH A
16A*/32A
(depending on the
model )FUSE OR BREAKER
START320, 420, 560.V2, 660 Issue:3 (1) 26/06/20

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Summary of Contents for Sealey START320

  • Page 1 START420 420/60 AMP START560.V2 560/90AMP START660 660/100AMP Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Personal Precautions

    IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN. Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey stockist. Use the starter/charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.
  • Page 3: Operation

    Initially, there will be a high rate of charge which will slowly decrease according to the capacity and condition of the battery. NOTE: If the charger is connected to a fully charged battery the ammeter will show a low output, no charging is necessary. Fig.2 Fig.3 Original Language Version START320, 420, 560.V2, 660 Issue:3 (1) 26/06/20 © Jack Sealey Limited...
  • Page 4: Sealed Batteries

    Replace the fuse (under fuse cover on control panel). DO NOT use a fuse with copper bridge or similar as these will damage your starter charger. Refer to Section 2 ‘Specifications’ for fuse information. We recommend that you hold 2 spare fuses with the starter/charger. NOTE: The use of an incorrect fuse will invalidate your warranty. Original Language Version START320, 420, 560.V2, 660 Issue:3 (1) 26/06/20 © Jack Sealey Limited...
  • Page 5: Environment Protection

    Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...

This manual is also suitable for:

Start420Start560.v2Start660