EXELAIR Milton EX5005CKIT Operator's Manual
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EXELAIR Milton EX5005CKIT Operator's Manual

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OPERATOR'S MANUAL
50-PIECE COMPOSITE AIR TOOL KIT
EX5005CKIT
NEEDLES
PLUGS
SAFETY
NOZZLE
WRENCHES
OIL BOTTLE
1/2"
7/16"
BITS HOLDER
3/8" TO 1/2"
EXTENSION BAR
ADAPTOR
1"
7/8"
11/16"
HAMMER
BLOW GUN
DIE GRINDER
RATCHET
SPORTS
TAPERED
RUBBER
NOZZLE
NOZZLE
GRINDING STONES
TAPE SEAL
BITS
50-PSI GAUGE
DUAL TIRE CHUCK
CHISELS
9/16"
IMPACT

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Summary of Contents for EXELAIR Milton EX5005CKIT

  • Page 1 OPERATOR’S MANUAL EX5005CKIT SPORTS NEEDLES PLUGS SAFETY TAPERED RUBBER NOZZLE NOZZLE NOZZLE GRINDING STONES WRENCHES TAPE SEAL BITS OIL BOTTLE 50-PSI GAUGE DUAL TIRE CHUCK 1/2” 7/16” BITS HOLDER 3/8” TO 1/2” EXTENSION BAR ADAPTOR CHISELS 1” 7/8” 11/16” 9/16” HAMMER IMPACT BLOW GUN...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL SAFETY RULES..................2 AIR SUPPLY.........................5 PRODUCT DESCRIPTION...................7 TECHNICAL SPECIFICATIONS.................10 ASSEMBLY.........................11 1/2" Air Impact Wrench................11 3/8" Air Ratchet Wrench................13 Air Hammer....................14 1/4" Air Die Grinder..................16 OPERATION.......................19 1/2" Air Impact Wrench................19 3/8" Air Ratchet Wrench................20 Air Hammer....................20 1/4" Air Die Grinder..................21 TROUBLESHOOTING....................22 CARE AND MAINTENANCE..................22 EXPLODED DIAGRAMS AND PARTS LISTS............23...

  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING! ● Improper operation or maintenance of this tool could result in personal injury and/or property damage. Read and understand all warnings and operation instructions before using this tool. ● When using this tool, these basic safety precautions should always be followed to reduce the risk of personal injury and/or property damage.
  • Page 4 14. Never use the tool if it is defective, damaged, or operating abnormally. 15. Check for misalignment or binding of moving parts, breakage of parts and any other condition that affects the tool operation. If damaged, have the tool serviced before using.
  • Page 5 Air ratchet wrench safety instructions 1. Always use the ratchet wrench in the manner and for the functions described in this manual. 2. Always ensure the wrench is not moving and disconnected from the air supply when changing sockets etc. Only use impact sockets. Do not use standard sockets.

  • Page 6: Air Supply

    13. Always store this product in a dry and safe place out of reach of children or untrained operators. Air die grinder safety instructions 1. Always use the die grinder in the manner and for the functions described in this manual.
  • Page 7 9. Use proper hoses and fittings. We do not suggest connecting quick change couplings directly to the tool since they may cause failure due to tool vibration at operation. Instead, add a lead hose and connect coupling between air supply and hose whip.

  • Page 8: Product Description

    PRODUCT DESCRIPTION SPORTS NEEDLES PLUGS SAFETY TAPERED RUBBER NOZZLE NOZZLE NOZZLE GRINDING STONES WRENCHES TAPE SEAL BITS OIL BOTTLE 50-PSI GAUGE DUAL TIRE CHUCK 1/2” 7/16” BITS HOLDER 3/8” TO 1/2” EXTENSION BAR ADAPTOR CHISELS 1” 7/8” 11/16” 9/16” HAMMER IMPACT BLOW GUN DIE GRINDER...
  • Page 9 1/2" AIR IMPACT WRENCH PART DESCRIPTION QUANTITY 1/2" Air Impact Wrench Anvil Trigger Switch Air Inlet 3/8" AIR RATCHET WRENCH PART DESCRIPTION QUANTITY 3/8" Air Ratchet Wrench Anvil F/R Knob Trigger Air Inlet 50-PIECE COMPOSITE AIR TOOL KIT...
  • Page 10 AIR HAMMER QUANTITY PART DESCRIPTION Air Hammer Air Inlet Trigger Cylinder 1/4" AIR DIE GRINDER PART DESCRIPTION QUANTITY 1/4" Air Die Grinder Collet Jacket Collet Holder Collet Trigger Lever Air Regulator Exhaust Deflector Steel Ball Indicator Air Inlet 50-PIECE COMPOSITE AIR TOOL KIT...

  • Page 11: Technical Specifications

    TECHNICAL SPECIFICATIONS 1/2" AIR IMPACT WRENCH COMPONENT SPECIFICATIONS Square drive 1/2" Maximum no load speed 8,000rpm Maximum torque 650Ft-Lb (885Nm) Air inlet 1/4" NPT Air hose (inner diameter) 3/8" Average air consumption 6.5cfm Working pressure 90psi (6.3bar) 3/8" AIR RATCHET WRENCH COMPONENT SPECIFICATIONS Square drive...

  • Page 12: Assembly

    ASSEMBLY 1/2" AIR IMPACT WRENCH 1. Remove the air inlet protective cap from the air inlet (E1). (See Figure 1) 2. Mount a male plug by hand into the air inlet (E1). (See Figure 2) NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection.
  • Page 13 4. Choose the correct impact socket (J) as needed and mount it onto the anvil (B1). (See Figure 4) WARNING! Only use impact sockets that have an RPM and Torque rating equal to or greater than the tool itself. 5. If necessary, use the 1/2" extension bar (G) and then mount impact socket onto the bar.

  • Page 14: 3/8" Air Ratchet Wrench

    3/8" AIR RATCHET WRENCH 1. Remove the air inlet protective cap from the air inlet (G2). (See Figure 7) 2. Mount a male plug by hand into the air inlet (G2). (See Figure 8) NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection.

  • Page 15: Air Hammer

    4. Apply the 3/8" to 1/2" adaptor (H) to the anvil (B2). Choose the correct impact socket (J) as needed and mount it onto the adaptor (H). (See Figure 10) WARNING! Only use impact sockets that have an RPM and Torque rating equal to or greater than the tool itself.
  • Page 16 2. Mount a male plug by hand into the air inlet (B3). (See Figure 13) NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection. Do not overtighten. 3. Place 2 - 3 drops of air tool oil into the male plug before each use.

  • Page 17: 1/4" Air Die Grinder

    5. Screw the spring retainer (F) onto the cylinder (D3) and firmly secure it. (See Figure 16) 6. Connect air supply hose to the male plug. (See Figure 17) 7. Set the working pressure at 90psi/6.3bar for best tool performance. NOTE: Working pressure refers to the air line pressure set to tool when tool is under working conditions.
  • Page 18 2. Mount a male plug by hand into the air inlet (J4). (See Figure 19) NOTE: Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection. Do not overtighten. 3. Place 2 - 3 drops of air tool oil into the male plug before each use.
  • Page 19 5. Insert a grinding stone (P) into the collet (D4). (See Figure 22) 6. Tighten the collet jacket (B4) clockwise with large wrench while holding the small wrench on the flats of the collet holder (C4). Make sure that the grinding stone is installed securely and tightly.

  • Page 20: Operation

    OPERATION 1/2" AIR IMPACT WRENCH 1. How to install/tighten threaded fasteners. Push the switch (D1) clockwise and have the arrow on the switch (D1) pointing at either of the three dots on the back housing as shown. Press the trigger (C1). The tool anvil (B1) runs clockwise.

  • Page 21: 3/8" Air Ratchet Wrench

    3/8" AIR RATCHET WRENCH 1. How to install/tighten threaded fasteners. Turn the F/R knob (C2) counterclockwise to “F” position (F=Forward or Tighten). Press the trigger (D2). The tool anvil (B2) runs clockwise. (See Figure 28) 2. How to remove/loosen threaded fasteners. Turn the F/R knob (C2) clockwise to “R”...

  • Page 22: 1/4" Air Die Grinder

    1/4" AIR DIE GRINDER Push lever (F4) forward and press down on the trigger (E4) to start the tool (A4). (See Figure 31) NOTE: This tool features a power regulator valve. Rotate the air regulator (G4) until desired output is achieved. The settings 1, 2, 3, 4 are only for reference and do not denote a specific power output.

  • Page 23: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. Grit or gum in tool. 1. Flush the tool with air-tool oil or gum solvent. 2. No oil in tool. 2. Lubricate the tool. 3. Low air pressure. 3. a. Adjust the regulator on the tool to maximum setting.

  • Page 24: Exploded Diagrams And Parts Lists

    EXPLODED DIAGRAM AND PARTS LIST 1/2" AIR IMPACT WRENCH Description Qty. Description Qty. Part No. Part No. Main housing* Gasket* O-ring - EX1265CIW-02 Front housing* Trigger - EX1265CIW-03 Grease cap* Bolt* Gasket* E-ring* O-ring - EX1265CIW-26 Bearing* Switch* Rear plate* Spring* Cylinder* Steel ball*...

  • Page 25: 3/8" Air Ratchet Wrench

    EXPLODED DIAGRAM AND PARTS LIST 3/8" AIR RATCHET WRENCH Description Qty. Description Qty. Part No. Part No. Main housing* Ring gear* Housing liner* Gear* Trigger - EX3860CAR1-03 Gear pin* Bolt* Gear seat* O-ring - EX3860CAR1-05 Screw nut* Bushing* Needle bearing* O-ring - EX3860CAR1-07 Bushing* Valve stem*...

  • Page 26: Air Hammer

    EXPLODED DIAGRAM AND PARTS LIST AIR HAMMER Description Qty. Description Qty. Part No. Part No. Main housing* Spring* Valve seat* O-ring - EX3860CAR1-07 Valve plate* Valve stem* End cap* Trigger - EX0445CAH1-13 Piston* Set pin* Cylinder* Air inlet* Retainer spring* Chisel* Chisel* O-ring - EX3860CAR1-10...

  • Page 27: 1/4" Air Die Grinder

    EXPLODED DIAGRAM AND PARTS LIST 1/4" AIR DIE GRINDER Description Qty. Description Qty. Part No. Part No. Main housing* O-ring - EX1425CDG1-21 Housing liner* Screw* Bushing* Bearing* O-ring - EX1425CDG1-04 Rear plate* Trigger - EX1425CDG1-05 Set pin* Lever* Rotor* Rotor blade - EX1425DG1-30 Spring* Bolt* Cylinder*...
  • Page 28 50-PIECE COMPOSITE AIR TOOL KIT...

  • Page 29: Warranty

    MILTON INDUSTRIES AIR TOOL WARRANTY POLICY 3 YEAR LIMITED WARRANTY Please visit www.miltonindustries.com to register this product for the 3-Year limited warranty offered by Milton. To make any warranty claims or to learn more about the 3 year warranty please visit www.miltonindustries.com For questions about our warranty on this product, contact us at: MILTON INDUSTRIES, INC.

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