1. Manuals
  2. Brands
  3. Medora Manuals
  4. Water System
  5. SolarBee SB10000LH
  6. Owner's manual

Medora SolarBee SB10000LH Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SB10000LH OWNER'S MANUAL
Medora Corporation • 3225 Hwy 22 • Dickinson, ND 58601
Ph +1 701 225 4495 • +1 866 437 8076 • Fax +1 701 225 0002 • www.medoraco.com
© 2017 Medora Corporation • Dickinson, ND
Contents
Safety Instructions ...............................
Operation and Features .......................
Troubleshooting....................................
Specifications .......................................
Model Drawing .....................................
Parts Identification ...............................
Warranty Statement .............................
Removal Instructions ...........................
Storage Instructions .............................
Installation Instructions ........................
937_20161206
1
5
16
27
30
33
34
35
36
37
40
46
48

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SolarBee SB10000LH and is the answer not in the manual?

Questions and answers

Related Manuals for Medora SolarBee SB10000LH

Summary of Contents for Medora SolarBee SB10000LH

  • Page 1: Table Of Contents

    Installation Instructions ......SB10000LH OWNER’S MANUAL Medora Corporation • 3225 Hwy 22 • Dickinson, ND 58601 Ph +1 701 225 4495 • +1 866 437 8076 • Fax +1 701 225 0002 • www.medoraco.com © 2017 Medora Corporation • Dickinson, ND...

  • Page 2: Safety Instructions

    Carefully read safety information when you see any safety symbols:...
  • Page 3 Safety Crush Hazard CAUTION: DO NOT REMOVE ANY FLOAT ARM OR TURNBUCKLE PINS OR BOLTS WHILE THE SOLARBEE IS FLOATING IN THE WATER! THE SOLARBEE MUST BE RESTING ON THE GROUND OR SAFELY SUPPORTED TO RELIEVE THE FORCES ON THE FLOAT ARM AND TURNBUCKLE STRUCTURES PRIOR TO DISASSEMBLY! FAILURE TO FOLLOW THIS WARNING COULD LEAD TO SINKING THE SOLARBEE, OR CAUSE SERIOUS INJURY!
  • Page 4 Lock Out - When the On/Off EU Declaration of Conformity Trade Name: SolarBee switch is in the On position, Responsible Party: Medora Corp. the SolarBee may start up at Address: 3225 Hwy 22 any time. The SolarBee On/ Dickinson, ND 58601 USA...
  • Page 5 Thank you for purchasing this SolarBee with the new Technology. Technology Features We trust that you’ll find the SolarBee to be • Solar power achieving day/night operation very effective in treating your water. Every SolarBee is tested and inspected at our •...

  • Page 6: Operation And Features

    Operation The SolarBee is designed to circulate water by bringing water from below and sending it out across the top in a thin layer causing a mixing effect. The laminar layer flows outward radially, in diverging “stream lines” from the distribution dish.
  • Page 7 Features 35 Degree The SolarBee with technology includes new features which enhance its performance through more efficient and durable components, improved operation monitoring capablilities, easy component access, and a robust frame structure. Solar / Electronics Photovoltaic (PV) Modules -The PV modules are often referred to as the solar panels.
  • Page 8 Features For cable tethered anchoring, the north facing panel may be flipped to face the south using Latch End a special panel gate. A tethered machine is PV Module Gate fixed and will not rotate, so the north facing panel will receive the least sunlight, unless flipped using the special gate.
  • Page 9 Features Digital Controller - The digital controller is Digital located near the top center of the SolarBee. Controller The digital controller can be easily accessed by opening the PV module gate directly PV Module above and in front of it. The digital controller Gate Open is constructed with a NEMA 4X (IP 66) Enclosure.
  • Page 10 Features SCADA outputs offering machine operation parameters reside within the digital controller. Please contact SolarBee if you are interested in receiving these parameters. Motor Controller - The motor controller is located near the motor just below the top plate of the SolarBee. The motor controller is sealed in line with the electrical cord that runs to the brushless motor.
  • Page 11 Features Brushless Motor / Impeller Brushless Motor - The brushless motor is located directly below the Top Deck. 4 bolts run down through the Top Deck and into the housing of the brushless motor fastening it onto the machine. Brushless Motor CAUTION: THE BRUSHLESS MOTOR Top Deck WEIGHS APPROXIMATELY 36KG (80 LBS).
  • Page 12 Features Impeller Assembly - The impeller assembly is made up of the stainless steel impeller shaft, stainless steel flag indicator, freeze sleeve, stainless steel impeller blades, and plastic impeller bushing. The impeller assembly is easily removed by pulling a pin on the shaft coupling.
  • Page 13 Features Distributor Dish / Hose / Intake Plate The distributor dish, structural members, structural fasteners, and mounting brackets are constructed of stainless steel. Distributor Dish - Near-laminar flow is achieved by the SolarBee due to its uniquely designed distributor dish. The impeller rotates while sitting within the lower half of the distributor dish.
  • Page 14 Features Float Arms / Floats The SolarBee contains 3 float arms and 3 floats. The float arms allow vertical positioning of the machine and the floats provide High Wave Float buoyancy. Handle Float Arms - The float arms are constructed of stainless steel components.
  • Page 15 Features Each float arm is connected to the central machine structure with 3 bolts. Each float is connected to the float arm by 1 bolt. The Bolt turnbuckle can be removed from the float arm by removing the lower turnbuckle bolt, but should only be done when the unit is resting on the shore.
  • Page 16 Features Anchoring / Mooring Block System Movement of machine - For a SolarBee anchored The mooring block system consists of by a mooring block system, the machine may two mooring blocks made of high density rotate 360 degrees around the mooring blocks on a Polyethylene with smooth, rounded bottoms.

  • Page 17: Maintenance And Field Adjustment

    Maintenance and Field Adjustment The performance of the SolarBee has proven to increase tremendously when its operator understands the operation of the machine and knows how to carry out field adjustment procedures. During installation, an experienced SolarBee field team thoroughly trains the operator on how to keep the SolarBee performing at its best.
  • Page 18 Maintenance and Field Adjustment PV Module Cleaning The solar panels are the SolarBee's primary source of energy, so it is important that they be kept clean. Over time, dust collects on the PV modules or birds are not kept completely off by the bird deterrent resulting in the panel's effective surface area decreasing.
  • Page 19 Maintenance and Field Adjustment Solar Panel Angle Adjustment TOOLS RECOMMENDED: The SolarBee technology includes tilting PV Two 13mm wrenches modules to allow for optimal solar collection for different geographical regions and changing STEP 1: Loosen 2 bolts on each end of the PV sun position during the seasons.
  • Page 20 Maintenance and Field Adjustment Impeller Rotational Speed Check During clear skies and good sunlight weather conditions, the drive system of the SolarBee unit should operate: 1) At a rotational speed between 55 and 85 revolutions per minute (rpm). 2) In a clockwise direction when looking down at the impeller.
  • Page 21 Maintenance and Field Adjustment Impeller Cleaning In some applications, the autoreverse function will not completely eliminate floating debris or aquatic weeds from catching on the impeller blades and shaft. In these applications, impeller cleaning and impeller removal may be necessary. Impeller Cleaning TOOLS RECOMMENDED: Elbow High Rubber Gloves...
  • Page 22 Maintenance and Field Adjustment Impeller Removal Upper Coupling In the case that there is buildup below the impeller that cannot be reached, the impeller assembly can easily be removed. Impeller Removal Clevis Pin Hair Pin TOOLS RECOMMENDED: Elbow High Rubber Gloves Garbage Bag Lower Coupling Coupling Sleeve...
  • Page 23 Maintenance and Field Adjustment Distribution Dish Level Setting 5.1-cm to 6.4-cm (2-in to 2.5- in) The SolarBee distributor dish depth in the water is a key factor in maintaining the near-laminar flow of water coming off the machine. Water Level Dish Level The distribution dish level setting is measured from the top lip of the dish up to the water...
  • Page 24 Maintenance and Field Adjustment Hose Intake Setting The hose intake depth is a critical factor that determines what effects the SolarBee will have in your application. In some cases, the hose intake depth will need to be field adjusted to fine tune the SolarBee following installation.
  • Page 25 Maintenance and Field Adjustment Battery Replacement The SolarBee contains an onboard battery just below the dish that will require infrequent replacement. Between 2 and 3 replacments are expected over the course of the machine life. Battery Replacement TOOLS RECOMMENDED: 13 mm wrench 13 mm socket wrench Battery Battery...
  • Page 26 Maintenance and Field Adjustment Repositioning The SolarBee Anchor Chain Connection Under some circumstances, the SolarBee unit may need to be moved or placed back into its original location if severe weather hits. Repositioning Mooring Block Systems TOOLS RECOMMENDED: Motor Powered Boat SolarBee Anchored With Mooring Block System STEP 1: Locate the anchor chain connection point to the SolarBee.
  • Page 27 Maintenance and Field Adjustment Winter Conditions In some locations, heavy snowfall and frigid temperatures may be present during the winter season. During these conditions, it is possible that the SolarBee becomes frozen in by ice and snow causing it to stop turning. The SolarBee is designed to avoid being damaged when it is stalled and as the ice starts to melt it will start back up again.

  • Page 28: General Electrical Schematic

    ON / OFF SWITCH 120 VAC 60 HZ @ 2.0 AMPS 240 VAC 50 HZ @ 1.0 AMPS BATTERY GRID POWER BACKUP (OPTIONAL) CONNECTED ON OPPOSITE FACE OF CONTROLLER MOTOR POWER AND SCADA SIGNALS MOTOR MOTOR CONTROLLER ElecSchem_SB_20160503 © 2016 Medora Corp.
  • Page 29 Maintenance and Field Adjustment...
  • Page 30 Maintenance and Field Adjustment Complete Power Down Procedure ON / OFF NO TOOLS REQUIRED: SWITCH (OPTIONAL) STEP 1: Turn the On/Off switch to Off position. GRID DIGITAL POWER CONTROLLER STEP 2: Unscrew all PV module leads on the front side of the digital controller. MOTOR STEP 3: Unscrew the on-shore (grid power) MOTOR...

  • Page 31: Troubleshooting

    SolarBee Troubleshooting If you find that the SolarBee has quit operating, SolarBee is committed to serving our the following checks can be performed: customers. Feel free to contact a SolarBee Customer Service Representative if Connection Check - you experience any problems with your 1) Locate the digital controller and be sure that SolarBee.
  • Page 32 SolarBee Troubleshooting Blink Indication Follow-up Procedures Blinking Green - System healthy, machine should be operating on programmed run schedule. If not operating on programmed run schedule, contact SolarBee Customer Service. 1X Blinking Yellow - High motor current, check the machine for plugging at impeller and/or strainer-intake.
  • Page 33 SolarBee Troubleshooting...

  • Page 34: Specifications

    10 year motor warranty. Patent Pending Subject to change without notice. Medora Corporation • 3225 Hwy 22 • Dickinson, ND 58601 +1 866 437 8076 • Ph +1 701 225 4495 • Fax +1 701 225 0002 • www.medoraco.com © 2017 Medora Corp.

  • Page 35: Model Drawing

    Main Office and Service Center Medora Corporation 3225 Hwy 22 • Dickinson, ND 58601 +1 866 437 8076 • Ph +1 701 225 4495 • Fax +1 701 225 0002 www.medoraco.com MODEL SB10000LH 1058_20161206...

  • Page 37: Parts Identification

    Main Office and Service Center Medora Corporation 3225 Hwy 22 • Dickinson, ND 58601 +1 866 437 8076 • Ph +1 701 225 4495 • Fax +1 701 225 0002 www.medoraco.com PART # DESCRIPTION 22281100 ROTATING ASSEMBLY 22010027 LOWER COUPLING SLEEVE...

  • Page 38: Warranty Statement

    Medora, to install the parts. There is no liability for consequential damages of any type. The warranty that is submitted and provided with the purchased equipment is the valid warranty.
  • Page 39 SolarBee Part No. 48010004-R2 SolarBee Part No. 48010002 4.0” 4.0” Medora Corporation 3225 Hwy 22 • Dickinson, ND 58601 +1 866 437 8076 • +1 701 225 4495 • Fax +1 701 225 0002 www.medoraco.com SolarBee® and GridBee® are patented products, protected by patents:...
  • Page 40 SolarBee Removal If temporary removal of the SolarBee from the water body is required, please carefully read and follow the instructions in this section. TOOLS / EQUIPMENT REQUIRED: • Small Boat with 3+ HP Motor • 25 ft (7.5 m) Tow Strap/Rope •...

  • Page 41: Removal Instructions

    SolarBee Removal 1. Locate Removal and Staging Area The first step in removing the SolarBee from a water body is to find a good location to, 1) tow the SolarBee to, 2) hoist it out of the water, and 3) disassemble it into its major componets for transportation and storage.
  • Page 42 SolarBee Removal 2. Prepare SolarBee for Towing TOOLS: Pliers, 13mm socket & wrench Once a location has been chosen for towing the SolarBee to, the next step is to go out to the SolarBee and prepare it for towing. The following steps need to be followed before towing the SolarBee: STEP 1: Turn the machine off and adjust the...
  • Page 43 SolarBee Removal 3. Tow SolarBee to Removal Area TOOLS: Boat and Boat Motor, Tow Strap/Rope Towing the SolarBee can be done using several methods, however it is very important to tow slowly, preventing damage to the SolarBee. One method is to hook a towing strap or rope around one of the float arms at the anchor connection point and pull the SolarBee with a boat.
  • Page 44 SolarBee Removal 4. Hoist SolarBee From Water TOOLS: Crane, Backhoe, or Hoist; 3-Point Lifting Chain/Strap Now that the SolarBee is at the pond edge where it can be reached, it is ready to be hoisted out of the water. The following steps need to be followed when removing the SolarBee from the water: STEP 1: Connect the 3-Point Lifting Chain or Strap to all 3 lifting points on the top frame of...
  • Page 45 SolarBee Removal 5. Disassembly Of Major Components TOOLS: Metric Socket and Wrench Set (10mm, 13mm, 19mm, and 24mm) Marker (Sharpie) Once the SolarBee is on shore, it is ready for disassembly to make it ready to store or transport. STEP 1: Disconnect the three depth indicator chains from the chain brackets and remove the hose from below the dish.
  • Page 46 SolarBee Storage Transporting and Storage SPACE: 8 ft X 10 ft (2.5 m X 3 m) per Unit TOOLS: Crane, Backhoe, or Hoist; 3-Point Lifting Chain/Strap Now that the SolarBee is disassembled, the following procedures will help to make the SolarBee compact for transporting and storage.

  • Page 47: Storage Instructions

    SolarBee Storage Power Down Order Battery and Electronics Care If the SolarBee is removed or stored, there ON / OFF SWITCH are several guidelines to follow for maintaining (OPTIONAL) GRID a healthy battery charge. Following these DIGITAL POWER CONTROLLER guidelines will result in the SolarBee being ready to operate when re-installed : MOTOR MOTOR...
  • Page 48 SolarBee Installation When re-installing your SolarBee, please carefully read and follow the instructions in this section. TOOLS / EQUIPMENT REQUIRED: • Small Boat with 3+ HP Motor • 25 ft (7.5 m) Tow Strap/Rope • Crane, Back Hoe, or other equipment Towing SolarBee Using Small Boat capable of reaching out into the water and hoisting 2000 lb (900 kg).

  • Page 49: Installation Instructions

    SolarBee Installation 1. Locate Staging & Deployment Area The first step to installing the SolarBee into a water body is finding a good location to, 1) unload major components, 2) lowering SolarBee into the water, and 3) towing into position from The following considerations should be made when choosing a staging and deployment area:...
  • Page 50 SolarBee Installation 2. Assembly Of Major Components TOOLS: Metric Socket and Wrench Set (10mm, 13mm, & 19mm) Anti Sieze (Apply small amount on all threaded fasteners and turnbuckles when assembling) With all major components nearby and battery in place on the core unit, the SolarBee is ready for final assembly.
  • Page 51 SolarBee Installation 3. Deploy and Float SolarBee TOOLS: Crane, Backhoe, or Hoist; 3-Point Lifting Chain/Strap Now that the SolarBee is fully assembled, it is ready to be hoisted into the water. The following steps need to be followed when lowering the SolarBee into the water: STEP 1: Connect the 3-Point Lifting Chain or Strap to all 3 lifting points on the top frame of the SolarBee.
  • Page 52 SolarBee Installation 4. Tow SolarBee Into Final Position TOOLS: Boat and Boat Motor, Tow Strap/Rope Towing the SolarBee can be done using several methods, however it is very important to tow slowly, preventing damage to the SolarBee. One method is to hook a towing strap or rope around one of the float arms at the anchor connection point and pull the SolarBee with a boat.
  • Page 53 SolarBee Installation 5. Final Settings TOOLS: Pliers, 13mm socket & wrench Once the SolarBee is in final position, the last step is to properly set and start it. STEP 1: Connect the SolarBee unit to the mooring block anchors. Utilize the float ball as shown in the photo as the tie off point(s) to the anchor system.
  • Page 54 SolarBee Installation, Storage, and Removal SolarBee, Inc. employs a full staff of highly qualified Service and Installation Technicians certified to perform the tasks required to install or remove SolarBee circulation equipment in potable water tanks and reservoirs. SolarBee's specialized Service and Installation Technicians are trained in Confined Space, Fall Protection, and other related subjects as required by OSHA to perform the necessary work to install or remove SolarBee equipment.

Table of Contents