ICON -500 Series User Manual
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ICON -500 Series User Manual

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AC Drive User Manual
Model : ICON-500
INVENTION CONTROLS
Providing Solution Worldwide

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Summary of Contents for ICON ICON-500 Series

  • Page 1 AC Drive User Manual Model : ICON-500 INVENTION CONTROLS Providing Solution Worldwide...
  • Page 2 Preface Thank you for purchasing the ICON500 series high performance vector and torque control frequency inverter ICON500 series Performance higher level than ICON300A frequency inverterwith advanced functions, such as high performance vector control of induction motor, user-programmable function and backstage monitoring software, variable communication and supporting multiple PG cards etc.

  • Page 3: Table Of Contents

    Contents Chapter 1 Safety Information and Precautions .................. 1 Safety Precautions ......................... 1 Precaution ..........................2 Chapter 2 Product Information ......................4 Designation Rules ........................4 product series instruction......................4 Technical Specifications ......................5 Chapter 3 Product appearance and Installation Dimension ............7 Product appearance and installation ..................

  • Page 4: Chapter 1 Safety Information And Precautions

    ICON500 high performance vector control frequency inverter user Chapter 1 Safety information and precautions manual Chapter 1 Safety Information and Precautions Safety Definitions: In this manual, safety precautions are divided into the following two categories: indicates that failure to comply with the notice will result in serous injury or even death indicates that failure to comply with the notice will result in moderate or minor injury andequipment damage Read this manual carefully so that you have a thorough understanding.

  • Page 5: Precaution

    Chapter1 Safety information and precaution ICON500 high performance vector control frequency inverter user manual Use stage Security Level Precautions damage to the drive!  No part of the drive need to withstand voltage test, the product has been made before the test. Otherwise it may cause accident! ...
  • Page 6 ICON500 high performance vector control frequency inverter user Chapter 1 Safety information and precautions manual  Altitude and derating use In areas above 1000m above sea level, it is necessary to derate the inverter due to poor air quality due to poor air quality.

  • Page 7: Chapter 2 Product Information

    Chapter 2 Product information ICON500 high performance vector control frequency inverter user manual Chapter 2 Product Information Designation Rules Name plate： TYPE MODEL: ICON500-2R2GT4 POWER POWER: 2.2kW/4.0kW INPUT INPUT: 3PH AC380~440V 50Hz/60Hz OUTPUT OUTPUT: 3PH 0~440V 0~600Hz 5.6A/9.4A CODE S/N: 2-1 name plate Model instruction：...

  • Page 8: Technical Specifications

    ICON500 high performance vector control frequency inverter user Chapter2 production information manual ICON500-030G/037PT4 62.0 60.0 75.0 SIZE E ICON500-037G/045PT4 76.0 75.0 87.0 ICON500-045G/055PT4 92.0 90.0 110.0 optio SIZE F ICON500-055G/075PT4 113.0 112.0 135.0 ICON500-075G/090PT4 157.0 152.0 165.0 SIZE G ICON500-090G/110PT4 170.0 176.0 210.0...
  • Page 9 ICON500 high performance vector control frequency inverter user Chapter 2 Product information manual Undervoltage stall control: control the power consumption of the motor by adjusting the output frequency to avoid yaw failure VdcMax Control: Limit the amount of power generated by the motor by adjusting the output frequency to avoid over-voltage trip;...

  • Page 10: Chapter 3 Product Appearance And Installation Dimension

    ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual Chapter 3 Product appearance and Installation Dimension Product appearance and installation Product appearance Fan cover Keypad Front cover cover Back cover Name plate Line board Control terminal Extension card port Main circuit terminal 3-1：ICON500 series appearance...
  • Page 11 ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual M3 screw X2 depth 8mm (for mounting to the control cabinet) diagram 3-2keypad dimension If you want to install the keypad on the inside of the control cabinet (to prevent the keypad from protruding toward the outside of the control cabinet), use a keypad Bracket.
  • Page 12 ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual Figure 3-4 Keypad support installation diagram and control cabinet processing dimensions  Inverter dimensions and installation dimensions Figure 3-5 SIZE A to SIZE C Dimensions Figure 3-6 SIZE D~G Dimensions...

  • Page 13: Removal And Installation Of Cover And Inlet Plate

    ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual Table 3-1 ICON500 series appearance and installation dimension Appearance and installation dimension（mm） SIZE Mounting Φd screws M4X16 SIZE A 206.5 ø5.0 M4X16 SIZE B 239.5 ø5.0 M5X20 SIZE C Ø6.0...
  • Page 14 ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual Step 2: Install the upper cover ① Slant the front cover diagonally from the front to ① Step 1: Install the inlet board the docking station ②...

  • Page 15: Wiring

    ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual Wiring Standard wiring diagram Break resistance contactor breaker R/L1 3 phase AC input S/L2 380V~ 50/60Hz T/L3 Main circuit Control circuit PG card RS485 port communi 485+ cation extension...

  • Page 16: Main Circuit Terminals

    ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual Main Circuit Terminals DC-LINK POWER MOTOR Figure 3-8 SIZE A~SIZE C Main Circuit Terminal Figure 3-9 SIZE D main circuit terminal block diagram Figure 3-10 SIZE E(LEFT) SIZE F~G(RIGHT) Main Circuit Terminal Blocks Table 3-2 Function description of the main circuit terminal of the inverter Terminal Function instruction...

  • Page 17: Terminal Screws And Wiring Specifications

    ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual Terminal screws and wiring specifications Table 3-3 Main circuit cable and screw specifications Power terminal Ground terminal Cable Cable Model number Tightening Tightening Screw diameter screw diameter torque（Nm）...

  • Page 18: 4Control Circuit Terminal

    ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual ◆ Avoid short circuit the output cables or with the inverter enclosure, otherwise there exists the danger of electric shock. ◆ It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with phase lead, otherwise, the internal components of the inverter may be damaged.
  • Page 19 ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual Table 3-3 ICON500 control circuit terminal instruction Type Terminal Terminal Terminal function description Symbol Name 10.10V±1% Maximum output current:10mA，it provides power supply to external potentiometer with resistance range of： +10V Input voltage 1KΩ~51KΩ...
  • Page 20 ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual Type Terminal Terminal Terminal function description Symbol Name Pulse input frequency input：0~50KHz terminal /High-speed Voltage range：10V~30V pulse input Optocoupler isolation Open Voltage range：0V~24V collector Current range：0mA ~50mA output Switch Open collector output：same as DO1...
  • Page 21 ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual configuration are shown in the following figure: Figure 3-11 Analog input terminal wiring diagram The AO1 and AO2 terminals support the voltage output (0~10V) and the current output (0~20mA). They are selected by jumpers “AO1”...
  • Page 22 ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual C：NPN mode uses external +24V power supply D：PNP mode uses external +24V power supply 3-13 Switching Digital input terminal wiring diagram Note： When using an external power supply, the shorting tab between +24V and PLC must be removed, otherwise the product will be damaged! When using an external power supply, connect the negative terminal of the external power supply to COM when using HDI, otherwise HDI is invalid!
  • Page 23 ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual external power supply to the COM terminal.  4 85Communication terminal instructions 3-15Single inverter RS485 directly communicates with the host computer 3-16Multiple inverter RS485 is connected to the host computer for communication - 20...

  • Page 24: Emcquestion And Solution

    ICON500 high performance vector control frequency inverter user Chapter3 Product appearance and wiring manual EMC question and solution The working principle of the inverter determines that it will certainly produce electromagnetic interference, affecting and interfering with other equipment. In the meantime, the frequency converter usually works under the industrial environment with very strong noise,its internal weak signal is also easily disturbed.
  • Page 25 ICON500 high performance vector control frequency inverter user Chapter3 product appearance and wiring manual recommended to install the AC output reactor when the motor cable length exceeds 100 meters. Refer to the following table for carrier frequency setting .3-3 Inverter output cable length and carrier frequency table Cable length between drive 20m below 50m below...

  • Page 26: Chapter 4 Operation And Display

    Chapter 4 Operation and ICON500 high performance vector control frequency inverter user display manual Chapter 4 Operation and display LED Instruction of operation and display LED keyboard consists of 5 digital tubes, 7 lights, 8 keys and a potentiometer; can be used to set the parameters, status monitoring and operation control, LED keyboard shape as shown in Figure 4-1：...

  • Page 27: Display Hierarchy And Menu Mode

    Chapter 4 Operation and ICON500 high performance vector control frequency inverter user display manual Indicator light:Hz Indicate the digital display unit, all three lights off · Indicator light:A menas other units Indicator light:V • Off: indicates a stop condition. • On: indicates inverter is Running lights running.·...

  • Page 28: Digital Tube Display

    Chapter 4 Operation and ICON500 high performance vector control frequency inverter user display manual  Verify mode（-vrF-） In this menu mode, only parameters that differ from the factory settings are displayed。  Guide mode（-GdE-） When users first use the inverter, can guide the user to complete a simple trial run。 Digital tube display Display of decimal data 16 digits:...

  • Page 29: Test Run

    Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Symbol Meaning tUnE Motor parameter self-learning bUSY Processing parameter read and write requests • Indicates that the parameters have been changed and saved to the EEPROM •...

  • Page 30: Chapter 5 Function Code Table

    Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Chapter 5 Function Code Table The following is the ICON500 parameter distribution list： Classification Parameter group Page 00:Basic function Page29 01:Frequency source selection Page31 Common 02:Start and stop Page 37 parameters 03:Ramp and S curve...
  • Page 31 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code 00 Group Basic Function 0 ~ 65535  No user password status (P00.01 = 1 after power-on): Entering the same non-zero value twice in succession sets a user password and enters lockout.
  • Page 32 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code 0：Speed mode 1：Torque mode  If use with DI function,19:Switch between ★ torque and speed Control and 20: torque P00.05 Running mode control diabled.
  • Page 33 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Functio Parameter name Description Default Property n code 01Group frequency source selction 0：Digital setting 1：AI1 2：AI2 3：AI3(reserved) 4：AI4（reserved） 5：HDI 6：multi-step speed Main frequency source ★ 7：communication P01.00 8：PID selection (A)
  • Page 34 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Functio Parameter name Description Default Property n code ☆ Lower limit frequency(P01.09)～maximum P01.08 Upper limit frequency 50.00Hz frequency (P01.06) ☆ 0.00Hz～upper limit frequency P01.09 Lower limit frequency 0.00Hz 0：Run at low limit frequency Action when set...
  • Page 35 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Functio Parameter name Description Default Property n code Unit’digit：0 phase reference source set by 0-multi-step speed(P01.21) 1-preset frequency (P00.07) 2:AI1 3:AI2 Multi-step speed 4:Reserved ★ P01.19 reference source 5:Reserved 6:HDI pulse...
  • Page 36 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Functio Parameter name Description Default Property n code Multiple step speed Lower limit frequency(P01.09) ～ maximum ☆ P01.29 0.00Hz 8/in-built plc 9 frequency(P01.06) Lower limit frequency(P01.09) ～ maximum Multiple step speed ☆...
  • Page 37 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Functio Parameter name Description Default Property n code 0.0%～100% relative to center of textile frequency P01.43 = 0 Textile frequency Aw = ☆ P01.44 Textile frequency P01.44 * center frequency 0.0% P01.43 = 1: Textile frequency Aw = P01.44 *...
  • Page 38 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code 02 Group Start and stop Control 0：Direct start Inverter will start from P02.01,After P02.02,It will go to setting frequency as per S curve 1：Speed tracking/Searching ★...
  • Page 39 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code decrease lower than delaying frequency at stop (P02.13),inverter will block pulse output after delaying time at stop (P02.14).if run command comes during delaying time,inverter will restart.it is useful to some application with jog function...
  • Page 40 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code 03 Group Ramp and S curve 0：linear Acceleration and 1：S curve A ★ P03.00 deceleration 2：S curve B curve selection Acceleration and deceleration curve, also known as "Ramp Frequency Generator (RFG)", is used to smooth the frequency command.
  • Page 41 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code on model Depend ☆ 0.01～60000s same as P03.01 P03.07 Acceleration time4 on model Depend ☆ 0.01～60000s same as P03.02 P03.08 Deceleration time4 on model...
  • Page 42 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code S-curve ☆ P03.14 SAME AS P03.11 0.50s Deceleration Arrival time Accel and 0：maximum frequency Deceltime ★ 1：Motor rated frequency P03.15 frequency benchmark...
  • Page 43 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code Ten’unit：when input signal lower than minimum input 0：equal to minimum input 1：equal to 0.0% ☆ P04.08 AI1 filter time 0.100s 0.000s～10.000s 0.00V～10.00V ( it is used to view the port voltage of AI1.
  • Page 44 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code 0：equal to minimum input 1：equal to 0.0% AI4(option card) ☆ 0.000s～10.000s P04.20 0.100s filter time 0.00V～10.00V ( it is used to view the port voltage of AI4. When AI4(option card) ●...
  • Page 45 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Function Parameter name Description Default Property code axis 3 P04.37 Note:input less than P04.31,output Curve C vertical ☆ -100.0%～ P04.36 60.0% decided by curve ten’s digit axis 3 100.0% Curve C horizontal...
  • Page 46 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 05 Group Analog and Pulse output Actual output Pulse 0.00kHz～50.00kHz ● r05.00 frequency 0：Common numeric output (DO2 P07.02) ☆ P05.01 HDO Pulse Output type 1：high frequency pulse output (Hdo) 0：Running frequency（0～max frequency）...
  • Page 47 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 06 Group Multi-function Digital input Bit0～Bit6 Correspond to DO1～DO7 ● r06.00 DI port status Bit12～Bit15 Correspond to VDI1～VDI4 0：no function 1：run terminal 2：reverse/Forward and reverse switchover ★...
  • Page 48 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 36：Accel and Decel Stop 37：User-defined fault 1 VDI2 Numeric input 38：User-defined fault 2 ★ P06.14 39：PID pause function（option card） 40：PID integral pause 41：PID parameter Switchover 42：PID Positive/negative reaction switch 43：Preset PID terminal 1 VDI3 Numeric input ★...
  • Page 49 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual P06.28 DI4 ineffective delay time 0.000s～30.000s 0.000s ☆ 0：2-wire mode (FWD+REV)1 Two wire/3wire operation 1：2-wire mode RUN+DIRECTION)2 ★ P06.29 control 2：3-wire 1(FWD+REV+ENABLE) 3：3-wire 2 RUN +FWD/REV+ENABLE DI1 Forward DI1 operation Run (FWD)
  • Page 50 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual When command is terminal ,power on and terminal effective, inverter will not run ,so need terminal ineffective then effective,then inverter will run ★ P06.32 DI terminal on/ready time 1.000s 0.000s～30.000s 07 Group Multi-function Digital output...
  • Page 51 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 31:Single running time arrival 32:Variable selector unit 1 output 33:Variable selector unit 2 output 34:Variable selector unit 3 output 35:Variable selector unit 4 output 36:Logic unit 1 output 37:Logic unit 2 output VDO2(virtual DO2) output ☆...
  • Page 52 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 08 Group Digital output setting Frequency detection value ☆ 0.00Hz～maximum frequency(P01.06) P08.00 50.00Hz (FDT1) Frequency detection ☆ 0.0%～100.0% FDT1 P08.01 5.0% hysteresis 1 Frequency detection value ☆...
  • Page 53 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Output overcurrent ☆ 0.0%～300.0% P08.12 200.0% threshold motor rated time 0.000～30.000s Overcurrent detection Notice：When output current≥P08.12 and endure ☆ P08.13 0.100s delay time P08.13 time,corresponding DOoutput effective signal IGBT Module temperature ☆...
  • Page 54 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 10 Group encoder type 0: ABZ 1: ABZUVW ★ P10.01 Encoder type 2: Rotary/resolver 3: sin/cos encoder  Consult factory when need PG card ★ 1～65535 P10.02 Encoder line number 1024...
  • Page 55 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 11 Group Motor 1 Parameter 0：AC asynchronous motor 1：Synchronous motor(Special software) ● P11.00 Motor type See appendix parameter 0.1kW～800.0kW  when power is less than 1kw ,0.75kw set to 0.8 as per round up principle ,0.55kw motor set 0.6 ★...
  • Page 56 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Unit:0.001Ω(P11.02<30kW) Stator resistor of ★ P11.11 Depend Unit:0.01mΩ(P11.02>=30kW) Asynchronous motor Unit:0.001Ω(P11.02<30kW) Rotor resistor of ★ P11.12 Depend Unit:0.01mΩ(P11.02>=30kW) Asychronous motor Leakage inductance of Unit:0.01mH(P11.02<30kW) ★ P11.13 Depend Asychronous motor Unit:0.001mH(P11.02>=30kW)
  • Page 57 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 12 Group Motor 1 VF control parameter 0：linear VF 1：Multi-point VF 2：VF to the 1.3 3：1.7 power 4：2.0 power ★ P12.00 VF curve 5：VFcomplete separation 6：VF Half separation ...
  • Page 58 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 1(F2) VF curve F3(P12.08) ☆ P12.06 Multi-point VF Voltage 2(V2) 100.0% 0.0%～100.0% Multi-point VF Frequency ☆ multi-point VF curveF2(P12.05)～600.00Hz P12.07 50.00Hz 3(F3) ☆ P12.08 Multi-point VFVoltage 3(V3) 100.0% 0.0%～100.0% P12.09...
  • Page 59 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 13 Group Motor 1 vector control Speed Proportional Gain ☆ 0.1～100.0 P13.00 12.0 ASR_P1 Speed Integral Time ☆ 0.001s～30.000s P13.01 0.100s constant ASR_T1 Speed Proportional Gain ☆...
  • Page 60 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 14 Group Torque control 0：digital setting 1：AI1 2：AI2 3：AI3(reserved) 4：AI4(reserved) ★ P14.00 Torque setting 5：HDI 6：communication ☆ P14.01 Torque digital setting -200.0～200.0% Benchmark 10.0%～300.0% Notice:torque benchmarks for analog inputs and ★...
  • Page 61 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 16 Group Energy saving control parameter Electricity meter count ● r16.00 Unit:KW/H (32BIT) Unit:0.1kw,output power will be negative in regen ● r16.02 Output power state ● r16.03 Power factor -1.000～1.000...
  • Page 62 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 20 Group User-defined function code menu User-defined function code ☆ P20.00 00.00 User-defined function code ☆ P20.01 00.00 User-defined function code ☆ P20.02 00.00 User-defined function code ☆...
  • Page 63 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 21 Group Keypad and Display Group 0: Chinese ☆ P21.00 LCD language option 1: Englishthis parameter valid in ICON500 0：no function; 1：Forward Jog 2：Reverse Jog; 3：Forward/reverse Switch 4：Quick stop;...
  • Page 64 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Unit’s digit: quick editing function selection 0: invalid 1：Numeric frequency setting 2：Numeric torque setting 3：PID digital setting 0 Note: The quick editing function means that if the current monitoring value is the output frequency or command frequency under the monitoring status, press the [ENTER] key to enter the...
  • Page 65 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 22 Group AC drive data and configuration Depend on drives power ≤7.5kW: 1kHz～12.0kHz 11kW～45kW: 1kHz～8kHz ≥55kw: 1kHz～4kHz The carrier frequency can be reduced when it came like following phenomenon: 1 The leakage current generated by the inverter is large 2 The interference generated by the inverter...
  • Page 66 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual It is only used in special situation 10%～100%(modulation percentage) When P22.06 is set to 1, increasing this ★ P22.07 DPWM switching point setting vaule can reduce the electromagnetic noise in the middle speed section.
  • Page 67 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 23 Group Drive protection function setting  Unit’digit :Overvoltage stall control 0:overvoltage stall disabled 1:overvoltage stall enabled 2:overvoltage stall enabled self-adjustable  The over-voltage stall function limits the amount of power generated by the motor by extending the deceleration time or even increasing the speed, ...
  • Page 68 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Detection value of too ☆ 0.0%～100.0%(motor rated frequency) P23.12 20.0% large speed deviation Detection value of too 0.0s～30.0s ☆ P23.13 0.0s large speed deviation 0.0：shielding Input phase loss 0.0s～30.0s ☆...
  • Page 69 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 1: fast stop 2: stop as per stop mode 3: continue to run Hundred’s unit: PG card fault(reserved) 0: coast to stop 1: fast stop 2: stop as per stop mode 3: continue to run Thousand’s unit: off load fault 0: coast to stop...
  • Page 70 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 24 Group motor Protection parameter Motor overload protection ☆ 0.20～10.00 P24.00 1.00 gain Motor overload starting ☆ 50.0%～150.0% P24.01 100.0% current at zero speed Motor overload starting ☆...
  • Page 71 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual ten’unit:temperature detecting channel 0:AI3(IO card ) 1:AI4(IO card) Motor 1 overheat ☆ 120.0℃ 0.0℃～200.0℃ P24.05 protection threshold Motor 1 overheat warning ☆ 50%～100% P24.06 threshold Motor 1 temperature read Unit 0.1℃...
  • Page 72 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 25 Group Fault tracking parameter Current fault - see detail chapter 6 fault diagnosis and ● r25.00 type solution Output ● r25.01 frequency at fault Unit:0.01Hz Output current at ●...
  • Page 73 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual fault Running mode ● r26.04 status 1at fault See Parameter r27.10 Input terminal Bit0～Bit6 corresponds to DI1～DI7 ● r26.05 status at fault Bit12～Bit15 corresponds to VDI1～VDI4 working time at ●...
  • Page 74 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 27 Group Monitoring parameter Running ● r27.00 It can set unit as per Parameter P21.07 frequency ● r27.01 Set frequency It can set unit as per Parameter P21.07 bit0：direction of running frequency bit1：direction of setting frequency bit2：direction of main frequency...
  • Page 75 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Bit6～7:current running mode:0-speed;1-torque;2-position Accumulated ● r27.14 Unit:hour power on time Accumulated ● r27.15 Unit:hour running time Heat sink Unit:0.1 ℃ ● r27.18 temperature ● r27.19 Main frequency Unit:0.01Hz Auxiliary ●...
  • Page 76 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual from master overtime,it will trip as Er.485 Number of process Add 1 after receive one data，0～65535 ● r30.06 data received count in cycle Number of process Add 1 after transmiss one data，0～65536 ●...
  • Page 77 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 40 Group PID function PID final output ● r40.00 Read only unit:0.1% value PID final set ● r40.01 Read only unit:0.1% value final ● r40.02 Read only unit:0.1% feedback value PID deviation ●...
  • Page 78 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual When PID reference source is digital setting, PID digital setting 0~3 depends on DI terminal function 43 (preset PID terminal I ) and 44 ( preset PID terminal 2): preset PID terminal1 preset PID terminal 2 PID Digital setting value(0.1%)
  • Page 79 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual value 7: (ref1+ref2)/2 8:sqrt(fdb1） 9:sqrt(fdb1-fdb2) 10:sqrt(fdb1+fdb2) 11:sqrt(fdb1)+sqrt(fdb2) 12:fdb1and fdb2 switchover Sqrt means square root calculation,eg:sqrt(50.0%)＝70.7% positive ☆ P40.14 PID output feature negative The PID output characteristic is determined by P40.14 and Di terminal 42 function PID positive/negative switching: P40.14 = 0 and PID positive/negative switching terminal (DI function No.
  • Page 80 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual when valid 2：automatic switchover based on deviation The absolute value of PID command and feedback deviation is less than P40.24, using KP1, TI1, TD1; the absolute value of deviation is greater than P40.25, using KP2, TI2, TD2 parameters;...
  • Page 81 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual PID operation at No PID operation at stop ☆ P40.39 stop PID operation at stop PID command ☆ 0.0s～6000.0s P40.40 0.0s for accel and decel time 0-digital setting PID offset 1-AI1...
  • Page 82 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Sleep setting 0.00Hz～600HZ,It will sleep if value is less ☆ P41.01 value by than this value 0.00Hz frequency Wake up 0.00hz～600.00hz, ,It will wake up if value is ☆...
  • Page 83 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual PLC running ☆ 1～60000 P42.04 times 0.0～6553.5 unit depend on P42.21 PLC step 1 Notice:Running time do not conclude ☆ P42.05 running time acceleration and deceleration time,same as following PLC step 2 ☆...
  • Page 84 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual 2- ACCEL/DECEL time 3 3- ACCEL/DECEL time 4 Unit’digit: ACCEL/DECEL time 5 Ten’digit: ACCEL/DECEL time 6 Hundred’digit: ACCEL/DECEL time 7 PLC step 5-8 Thousand’digit: ACCEL/DECEL time 8 ☆...
  • Page 85 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual Parameter bit selection Delay control parameter Parameter bit selection Parameter P43.01 P43.03＝x P43.04,P43.05 P43.02 Delay Unit 1 Logical Parameter input choice 0- output Obtain delay unit Turn status parameter positive...
  • Page 86 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual delay time Delay unit 4 ☆ P43.14 input parameter 00.00-98.99(function code index) 0.0s selection Delay unit 4 ☆ P43.15 input bit 0-15 0.0s selection Delay relay 4 on ☆...
  • Page 87 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual width ICON500 inbuilt 4 group variable selector,this function can be used for any two function code parameters,by selecting the comparison relationship, and output will be 1 if it meet conditions or it will be 0.Variable selector output can act as DI,VDI,virtual relay input and DO,relay.etc output.Users can easily and flexibily get logic function ,variable selector 1 frame as follows P44.04...
  • Page 88 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual Variable selector ☆ 0～65535 P44.17 4 hysteresis width Logic block 1 ☆ P44.18 threshold 00.00-98.99(function code index) 00.00 parameter 1 Logic block 1 ☆ P44.19 threshold 00.00-98.99(function code index) 00.00 parameter2...
  • Page 89 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual 0:no function;1:and;2:or;3:not and;4:not or;5:Xor 6:Ref=1 effective;Ref2=1 ineffective Logic bock 2 7:Ref1 up effective,Ref2 up ineffective ☆ P44.25 function 8:Ref1 up and signal reverse 9:Ref1 up and output 200ms pulse width 10:Ref2=0 ineffective always;Ref2=1,Ref1 up effective Logic block 3...
  • Page 90 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual effective Constant setting ☆ 0～65535 P44.34 Constant setting ☆ 0～65535 P44.35 Constant setting ☆ 0～65535 P44.36 Constant setting ☆ -9999～9999 P44.37 Constant setting ☆ 0～65535(define as bit) P44.38 1 as per bit definition...
  • Page 91 Chapter 5 function code ICON500 high performance vector control frequency inverter user table manual ICON500 has two inbuilt counters:counter 1 is for 32 bit multifunctional counter with electronic gear;Counter 2 is a common counter with 16 bit without electronic gear.following is counter 1 function and use. Counter 1 get input pulse signal via DI function 50 (counter 1 Input),when counter 1 comes to setting value (P45.04) via electronic gear,it can come to signal via DO function (21) and counter will continue to count When counter arrive maximum value,it will decide to overflow as per P45.13...
  • Page 92 Chapter 5 Function code ICON500 high performance vector control frequency inverter user table manual terminal function code 55 or switch by output frequency comparing with P60.05 P60.06） Accel time ☆ 0.00Hz～maximum frequency (P01.06) P60.05 frequency 0.00Hz switchover 2 Decel time ☆...

  • Page 93: Chapter6 Fault Diagnosis And Solution

    Chapter 6 Fault diagnosis and ICON500 high performance vector control frequency inverter user solutions manual Chapter 6 Fault Diagnosis and Solution ICON500 inverter has 24 types of warning information and protection function. In case of abnormal fault,the protection function will be invoked, the inverter will stop output, and the faulty relay contact of the inverter will start, and the fault code will be displayed on the display panel of the inverter.
  • Page 94 Chapter6 Fault diagnosis and ICON500 high performance vector control frequency inverter user solutions manual Fault Name Possible Causes Solutions Display 1: The output circuit is grounded or 1: Eliminate external faults. short circuited. 2: Perform the motor 2: Motor auto-tuning is not performed. auto-tuning.
  • Page 95 Chapter 6 Fault diagnosis and ICON500 high performance vector control frequency inverter user solutions manual Fault Name Solutions Display Possible Causes 1. Instantaneous power cut 1. Reset failure 2, the inverter input voltage is not in the 2. Adjust the voltage to the normal scope of the specification requirements range 3.
  • Page 96 Chapter6 Fault diagnosis and ICON500 high performance vector control frequency inverter user solutions manual Fault Name Possible Causes Solutions Display 1, temperature detection line broken 1. Check the thermistor wiring 2, drive board is faulty 2. Ask for technical support module temperature Er.tCK 3.
  • Page 97 Chapter 6 Fault diagnosis and ICON500 high performance vector control frequency inverter user solutions manual Fault Name Solutions Display Possible Causes 1: Reduce the load and check 1: The load is too heavy or locked- By wave the motor and mechanical rotor occurs on the motor.

  • Page 98: Chapter7 Selection Guide Of Inverter Accessory

    ICON500 high performance vector control frequency inverter user manual Chapter 7 Selection guide of inverter Accessory Chapter 7 Selection Guide of inverter Accessory Selection Guide of braking component The braking resistor is used to consume the energy fed back by the motor to the inverter during braking or generating operation, so as to achieve quick braking or prevent the inverter from reporting the main circuit overvoltage fault.

  • Page 99: Pg Card Type

    Chapter 7 Selection guide of inverter ICON500 high performance vector control frequency inverter user Accessory manual ≥ 90Ω ICON500-5R5G/7R5PT4B 800W ≥ 68Ω ICON500-7R5G/011PT4B 1000W ≥ 45Ω ICON500-011G/015PT4B 1.2KW ≥ 32Ω ICON500-015G/018PT4B 1.5KW ≥ 25Ω ICON500-018G/022PT4B 2.0KW Built-in as option ≥ 22Ω ICON500-022G/030PT4B 2.5KW ≥...
  • Page 100 ICON500 high performance vector control frequency inverter user manual Chapter 7 Selection guide of inverter Accessory Encoder W-signal Note:UVW is Encoder used to the W+signal synchronous Encoder motor V-signal incremental Encoder encoder, no V+signal need wiring Encoder when it is not U-signal used.

  • Page 101: Io Extension Card

    Chapter 7 Selection guide of inverter ICON500 high performance vector control frequency inverter user Accessory manual Chart 7-3 Differential output type encoder DIP switch selection The wiring of the PG card and the encoder are connected one by one according to the silkscreen.
  • Page 102 ICON500 high performance vector control frequency inverter user manual Chapter 7 Selection guide of inverter Accessory TMP PT0 PT100 temperature detection input. NOR PT1 TMP PT0 PT1000 temperature detection input. NOR PT1 Open collector output 3 Voltage range： Open collector output 4 0~24V Open collector output 5 Open collector output 6...

  • Page 103: Chapter8 Daily Maintenance Of Frequency Inverters

    Chapter 8 ICON500 high performance vector control frequency inverter user Maintenance manual Chapter 8 Daily maintenance of frequency inverters Daily maintenance Due to the influence of temperature, humidity, dust and vibration, it will lead to poor heat dissipation and component aging of frequency inverter, and results in potential failure or reducing the service life of frequency inverter.

  • Page 104: Warranty Items

    Chapter 8 ICON500 high performance vector control frequency inverter user Maintenance manual Part Name Service Life 2 ~ 3 Years Electrolytic capacitor 4 ~ 5 Years The user can confirm the replace time according to the running time. 1) Possible reasons for the damage of cooling fan: bearing wear and vane aging. Distinguish standard: Any cracks in the fan vanes, any abnormal vibration sound during the starting of frequency inverter.

  • Page 105: Appendix A Modbus Communication Protocol

    ICON500 high performance vector control frequency inverter user Appendix A Modbuscommunication protocol manual Modbus communication protocol Appendix A ICON500 series of inverter provides RS485 communication on interface, and adopts MODBUS communication protocol. User can carry out centralized monitoring through PC/PLC to get operating requirements and user can set the running command, modify or read the function codes, the workingstate or fault information of frequency inverter by Modbus communication protocol.In addition ICON500can also be used as a host to broadcast with other ICON500 communication.
  • Page 106 ICON500 high performance vector control frequency inverter user Appendix A Modbuscommunication protocol manual Command code instruction Command code 0x03Read multiple registers or status words  Request PDU Command code 1byte 0x03 initial address 2byte 0x0000～0xFFFF(high 8 bit in front) Number of registers 2byte 0x0001-0x0010 (1～...
  • Page 107 ICON500 high performance vector control frequency inverter user Appendix A Modbuscommunication protocol manual Register Value 2* nbyte Register value high 8 bit in front,first send initial address’register value  Respond PDU Command code 1byte 0x10 Initial address 2byte 0x0000 ～ 0xFFFF( high 8 bit in front) Number of register 2byte...
  • Page 108 ICON500 high performance vector control frequency inverter user manualAppendix Modbus communication protocol request (such as the register address does not exist, etc.), the slave station will return an abnormal response to inform the master of the actual situation. Abnormal response command code = normal response command code + 0x80, Abnormal code value and meaning as shown in the following table Error Name...
  • Page 109 ICON500 high performance vector control frequency inverter user Appendix A Modbuscommunication protocol manual (0x28=40, 0x0F=15). Communication command.The values and functions are as follows： 0x0000：disable command ； 0x0001：forward running； 0x7000 0x0002：reverse running； 0x0003：forward jog； 0x0004：reverse jog； 0x0005：free stop； 0x0006：decelerating stop； 0x0007：immediate stop； 0x0008：fault reset；...
  • Page 110 INVENTION CONTROLS #46, 3 Street Exrension 100 feet road, gandhipuram, COIMBATORE-641012, TAMILNADU, INDIA MOB : +919790046788,+919952255254 Email:- infoinventioncontrols@gmail.com www.inventioncontrols.com...

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