TABLE OF CONTENTS SAVE THESE INSTRUCTIONS This manual contains important instructions that INTRODUCTION should be followed during installation and maintenance GUIDE TO PRODUCT SAFETY of the generator and batteries. BASIC INFORMATION Description Read and understand all instructions in the manual DGC-2020 Engine Control Layout before starting and operating the generator set.
FIRE HAZARD - NG and LP present a hazard of possible IMPORTANT SAFETY explosion and/or fire. INSTRUCTIONS Do not smoke or use open flame near the generator set. Keep a fire extinguisher nearby and know its proper use. SAVE THESE INSTRUCTION Fire extinguishers rated ABC by NFPA are appropriate.
2) ENGINE/GENERATOR TESTING POLICY: PSS60LS- The engine generator set consists of a GM 5.7L, V-8 industrial, liquid cooled engine equipped to run on L.P./N.G. fuel. Before any generator is shipped from the factory, it is fully The engine operates at 1800 rpm and frequency regulation is checked for performance.
FUNCTIONS temperature, battery voltage, speed, engine load, coolant level DGC-2020 Digital Genset Controllers perform the following (from ECU), ECU specific parameters, and run-time statistics. functions: All metering functions are displayed on the liquid crystal display. Generator Protection and Metering The front panel display begins with the SUMMARY SCREEN. Pressing the Right arrow key will open the MAIN MENU screen.
J - Reset Push-button. This button is pressed to cancel a Repeat sequence 5 through 8 for day, minute, second and settings editing session and discard any settings changes. When DST (Daylight Saving Time. pressed, this button also resets the Breaker Management Pre- To finish clock setting, process - Press ‘K’...
General Information The engine manufacturer has established an excellent worldwide engine service organization; engine service is available from a Note: Roof access panels have been provide to check/fill the nearby authorized dealer or distributor; check the Yellow Pages engine oil and the coolant. Side panels may be removed by of the telephone directory under “engines,”...
Connect the fuel supply to the inlet of the fuel solenoid (see table FUEL PRESSURE (vapor system) for recommended line size). The pressure at the secondary demand regulator must be four to six ounces psi (per square Correct fuel pressure cannot be stressed enough. The most inch) or 7 to 11 inches W.C.
Notice the preceding tables give two (2) different units of measur- When installing or replacing batteries, use the proper group/size ing fuel pressure. The first is with a pressure gauge calibrated in starting battery. The battery should be a Maintenance Free lead ounces per square inch.
Never fill the battery above the fill line. Over filling above the properly installed, the normal A.T.S. Control and safety systems upper level line may cause the electrolyte to overflow, resulting in will eliminate all paths for feedback. corrosion to the engine or nearby parts. Immediately wash off To wire the automatic transfer switch into the existing wiring, first any spilled electrolyte following the procedure above.
B - Generator Circuit Breaker, This circuit breaker provides The load current carrying wires (L) and (T) must be sized to overload protection for the generator. Your power feeds from the handle the maximum load current without excessive voltage drop. transfer switch will connect to the bottom lugs on the circuit By code, the wire must be heavy enough to handle the full current breaker.
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B - DC Control Circuit Fuse. The 10 amp DC Circuit Fuse DC Interconnections to the Automatic Transfer Switch protects the 12 volt circuits and engine wiring harness against faults in wiring or control equipment. The fuse also prevents a Two control wires are required between the A.T.S.
PROCEDURE Depress the “RUN” push-button on the front of the DGC. The engine-generator will crank and start automatically. If the engine fails to start, depress the “stop” push-button and correct the trouble before proceeding. With the engine running smoothly check the no load voltage and frequency on the digital display.
ATS PANEL WILL NOT TRANSFER TO EMERGENCY TROUBLESHOOTING TABLES SUPPLY (GENERATOR) UNIT WILL NOT CRANK WHEN THE POWER FAILS No AC generator output from generator. Defective transfer switch controller. Digital Genset Controller not in "AUTO". Incorrect voltage or frequecy for the generator. Transfer control switch not in "AUTOMATIC"...
12 MONTH LIMITED WARRANTY WINCO, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions.
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