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Hydraulic Breaker
HH15
From Serial No. 10463
Revised 06.02.14
Prior to Operation
We thank you for choosing a
HYCON breaker.
To ensure smooth operation
and long-lasting performance
of your new breaker, we re-
commend you to study this
operating manual carefully and
pay special attention to the
chapters about
Safety and Service
Precautions
and
Oil Flow and Pressure
We hope you will be satisfied
with your new HYCON
breaker.
Best regards
HYCON A/S
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Danmark
Tel: +45 9647 5200
Fax: +45 9647 5201
Mail
hycon@hycon.dk
www.hycon.dk
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Summary of Contents for HYCON HH15
- Page 1 Safety and Service Precautions HYCON A/S Oil Flow and Pressure Juelstrupparken 11 DK-9530 Støvring We hope you will be satisfied Danmark with your new HYCON Tel: +45 9647 5200 breaker. Fax: +45 9647 5201 Mail hycon@hycon.dk Best regards www.hycon.dk HYCON A/S...
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Page 2: Table Of Contents
Contents Page Safety precautions ....................2 Oil flow and pressure ..................4 Vibration level ....................4 Starting instructions ................... 5 Technical data ....................6 Performance Chart ..................... 7 Connection to hydraulic power sources ..............8 Service and maintenance ..................8 Trouble shooting .................... -
Page 3: Safety Precautions
Please refer to the chapter about vi- brations, page 4. • All HYCON breakers are supplied with safety trigger. The safety trigger may not be dismounted. Always make sure that it is in order. - Page 4 • Always make sure that the breaker labels and warning signs are legible. • Always use hoses, couplings and spares as such recommend by HYCON A/S. • Repairs may only be carried out by experienced personnel.
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Page 5: Oil Flow And Pressure
A too high oil flow and/or a too high pressure results in overload of the breaker, meaning that the lifetime of your new HYCON breaker will not be as expected, and that your service and repair costs will be too high. -
Page 6: Starting Instructions
Starting Instructions START • Insert tool • Connect hoses – clean couplings before connection • Set the power source on ”ON” • Release the safety trigger • Press the trigger lever down towards the handle • Always work at right angles to the material, and only break pieces of a size that makes the material break quickly. -
Page 7: Technical Data
Technical Data HH15 20 l.p.m. Weight breaker 16.8 Service weight incl. moil point and hoses 19.3 EHTMA category Oil flow l.p.m. (g.p.m.) 20 (5.3) Working pressure Bar (psi) 100 (1450) Max. setting pressure relief valve Bar (psi) 160 (2320) Max. return pressure... -
Page 8: Performance Chart
Performance Chart All HYCON breakers Maximum length of different sizes of hoses 3/8" hose diameter 1/2" hose diameter 5/8" hose diameter 20 l.p.m. 30 l.p.m. Pressure from power pack: 150 bar., Flow: 20 l.p.m., zero elevation, 2 set couplings per 10 m hose. -
Page 9: Connection To Hydraulic Power Sources
If the output of the power source is too high: • the power source must be adjusted to correct output • or you can choose to mount a HYCON oil flow divider to protect the breaker against overload • or you can choose one of our HYCON powerpacks. Your dealer can guide you in choosing the right powerpack. -
Page 10: Trouble Shooting
Trouble Shooting Before you start locating faults, check that the oil flow from the power source is correct and that the pressure relief valve is set correctly. Follow the instructions in the workshop manual of the power source. Problem Cause Solution Breaker does not start, there Trigger mechanism does not... -
Page 11: Oil Types
Oil Types The HYCON breakers use standard hydraulic oil, i.e. all types of mineral oil and biodegradable oil, which comply with the following values: Recommended viscosity 20-40 cSt Permitted viscosity 15-1000 cSt Viscosity index Min. 100 Temperature area -20° to +70° C If using biodegradable oil, we recommend the use of oil based on rape. -
Page 12: Ec-Declaration Of Conformity
Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk We hereby declare that From Serial No. HH15 hydraulic breaker (service weight 19.3 kg) 10463 is manufactured in conformity with the EC Directives 2006/42/EC and 2000/14/EC. Notified Body 1585: AkustikNet A/S Frederikssundsvej 179 B DK-2700 Brønshøj... -
Page 13: Warranty Conditions
Warranty Conditions We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty.
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