1. Manuals
  2. Brands
  3. Cleco Tools Manuals
  4. Power Screwdriver
  5. 19P Series
  6. Instruction manual

Cleco Tools 19P Series Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction Manual
PL12-1012EN
06/18/2019
19P & 19PT Series
Pistol Grip Screwdriver
19P Series
19T Series
For additional product information visit our website at http://www.ClecoTools.com
For additional product information visit our website at http://www.ClecoTools.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 19P Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Cleco Tools 19P Series

  • Page 1 Instruction Manual PL12-1012EN 06/18/2019 19P & 19PT Series Pistol Grip Screwdriver 19P Series 19T Series For additional product information visit our website at http://www.ClecoTools.com For additional product information visit our website at http://www.ClecoTools.com...
  • Page 2 PL12-1012EN Cleco ® 06/18/2019 General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools. This Instruction Manual • provides important notes for the safe and efficient use of these tools. •...
  • Page 3 PL12-1012EN Cleco ® 06/18/2019 Nomenclature Tool Series Handle P = Pistol Grip P-Handle T = Pistol Grip T-Handle Tool Type C = Combination (Trigger/Push-To-Start) T = Trigger Clutch A = Clecomatic Clutch Maximum Torque 02 = 2.1 Nm 06 = 5.1 Nm 03 = 2.9 Nm 07 = 6.8 Nm 04 = 4.5 Nm...

  • Page 4: Table Of Contents

    PL12-1012EN Cleco ® 06/18/2019 Contents Safety Warning and notes ....................6 Basic requirements for safe working practices ............7 Operator training ....................7 Personal protective equipment ................7 Designated use ...................... 8 Codes and standards .................... 8 Noise and vibration ....................8 Scope of supply, transport and storage Items supplied .......................
  • Page 5 PL12-1012EN Cleco ® 06/18/2019 Contents Spare parts 10.1 19P series screwdriver ..................20 10.2 19T series screwdriver ..................22 10.3 Motor assembly ....................24 10.4 301967PT Gearing assembly ................26 10.5 301086 Gearing assembly ................... 26 10.6 301968PT Gearing assembly ................28 10.7...

  • Page 6: Safety

    PL12-1012EN Cleco ® 06/18/2019 Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram. • The signal word indicates the severity and probability of the impending danger. • The pictogram indicates the type of danger. --------------------------------------------------------------------------------------------------------------------------------------- WARNING identifies a potentially hazardous situation which, if not avoided, may result in serious injury.

  • Page 7: Basic Requirements For Safe Working Practices

    PL12-1012EN Cleco ® 06/18/2019 Safety Basic requirements for safe working practices All personnel involved with the installation, operation or maintenance of these tools must read and understand all safety instructions contained in this manual. Failure to comply with these instructions could result in serious injury or property damage.

  • Page 8: Designated Use

    PL12-1012EN Cleco ® 06/18/2019 Safety Designated use The 19P/19T are designed exclusively for fastening and releasing threaded fasteners. The 19P/19T series screwdrivers are equipped with an adjustable Clecomatic clutch. The tool will shut off the instant the clutch reaches its adjustable preset torque. This action provides an accurate method of controlling torque without sacrificing tool speed.

  • Page 9: Scope Of Supply, Transport And Storage Items Supplied

    PL12-1012EN Cleco ® 06/18/2019 Scope of Supply, Transport and Storage Scope of supply, transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 19P or 19T PL12-1012EN instruction manual Declaration of Conformity Lubrication sheet Warranty statement Transport...

  • Page 10: Product Description

    PL12-1012EN Cleco ® 06/18/2019 Product Description Product description General description • Pistol grip or “T” handle pneumatic powered screwdriver • Trigger actuated • Clockwise/counterclockwise rotation • 19PCA and 19TCA models: trigger allowed push-to-start with adjustable Clecomatic clutch 19PTA and 19TTA models: trigger start with adjustable Clecomatic clutch •...

  • Page 11: Accessories

    PL12-1012EN Cleco ® 06/18/2019 Accessories Accessories Suspension Bail Part Number: 931962 Torque Signal Kit Clecomatic clutch models only Part Number: 302020PT TVP-100 Series Torque Verifier Part Number: TVP-110-15-U (115VAC) EN TVP-110-30-U (230 VAC) EN Small Handle Part Number: 207595PT Page 11...

  • Page 12: Before Initial Operation

    PL12-1012EN Cleco ® 06/18/2019 Before Initial Operation Before initial operation Ambient conditions Ambient temperature: 41°F (5°C) to a maximum of 104°F (40°C) Acceptable relative humidity: 25% to 90%, non-condensing Air supply Parameter Description Minimum inside diameter: 3/16" (4,7 mm) Air Hose Maximum length: 16.4' (5 m) 58 to 101.5 psi (400 to 700 kPa) Working pressure range...

  • Page 13: Tool Set Up

    PL12-1012EN Cleco ® 06/18/2019 Before Initial Operation Tool set up The tool must be configured for the application. 5.4.1 Setting the torque --------------------------------------------------------------------------------------------------------------------------------------- Danger of injury from accidental start up. Turn off the compressed air before adjusting the clutch. --------------------------------------------------------------------------------------------------------------------------------------- Ú...

  • Page 14: First Operation

    PL12-1012EN Cleco ® 06/18/2019 First Operation First operation Putting into use Ú Make sure the air supply is securely attached and the compressor is turned on. Ú Make sure the reverse lever is in the correct position. Ú Place the socket or bit on the application and depress the trigger to start the rundown. Ú...

  • Page 15: Troubleshooting

    PL12-1012EN Cleco ® 06/18/2019 Troubleshooting Troubleshooting Malfunction Possible causes Remedy Make sure there is adequate air pressure at Tool does not No or low air pressure Ú start the tool air inlet Make sure the reversing lever is in the Reversing lever out of position Ú...

  • Page 16: Maintenance

    PL12-1012EN Cleco ® 06/18/2019 Maintenance Maintenance --------------------------------------------------------------------------------------------------------------------------------------- Danger of injury from accidental start up. Turn off the compressed air before performing any maintenance. --------------------------------------------------------------------------------------------------------------------------------------- Service schedule Only qualified and trained personnel are permitted to perform maintenance on these tools. Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safetu related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.

  • Page 17: Calculating A Customer Specific Maintenance Plan

    PL12-1012EN Cleco ® 06/18/2019 Maintenance 8.1.1 Calculating a customer specific maintenance plan A service interval W(1, 2, 3) depends on the following factors: Value assumed in Factor Description "Service Schedule" V1 = 100,000 Number of rundowns after a maintenance measure is prescribed by Apex V2 - 500,000 Tool Group.

  • Page 18: Repair Instructions

    PL12-1012EN Cleco ® 06/18/2019 Repair Instructions Repair instructions Motor disassembly and reassembly Disassembly R = Replace Reassembly .0010” (.254mm) .0015” (.031mm) Page 18...

  • Page 19: Trip Rod Sizing

    PL12-1012EN Cleco ® 06/18/2019 Repair Instructions Trip rod sizing Step 1: (Kit 301409) Step 2: Assemble (2) 863009 O-Rings on the Spindle Shorten the Trip Rod until the tool just begins to start Bushing. with one (1) turn remaining on t he Clutch Housing. Step 3: (19PCA &...

  • Page 20: Spare Parts

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.1 19P Series Screwdriver Models 19PTA(--)Q 19PCA(--)Q Torque: 5-7 in. lbs. (0.6-0.8 Nm) Torque: 95-105 in. lbs. (10.7-11.8 Nm) * Assembly Note: Apply Loctite® 243 to threaded hole in reversing valve lever (9) and install set screw (10).
  • Page 21 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.1 19P Series Screwdriver Number Description 301963PT Reversing Valve Assembly (includes Ref. 2 thru 12) 541528 O-Ring 207611PT Tapered Throttle Valve 207612PT Valve Stem 70193900 Washer 70191800 Reversing Valve Bushing 80047400 Spring Clip 207574PT...

  • Page 22: Series Screwdriver

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.2 19T Series Screwdriver Models 19TTA(--)Q 19TCA(--)Q Torque: 5-7 in. lbs. (0.6-0.8 Nm) Torque: 95-105 in. lbs. (10.7-11.8 Nm) * Assembly Note: Apply Loctite® 243 to threaded hole in reversing valve lever (14) and install set screw (15).
  • Page 23 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.2 19T Series Screwdriver Number Description 302038PT Housing and Trigger Assemby (includes Ref. 1-16) 207720PT Pistol Grip Housing 905031 Screen 905599 Retaining Ring 867801 Pipe Plug (1/4") 847031 Dowel Pin 301963PT Reversing Valve Assembly (includes Ref. 6-16) 70193900 Washer 541528...

  • Page 24: Motor Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.3 Motor Assembly Page 24...
  • Page 25 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.3 Motor Assembly Number Description Table 10.3 Motor Assembly 203504 Cylinder 205960 Rear Bearing Plate Table 10.3 Rotor 203615PT 12 Rotor Blade 208535PT Front Bearing Plate 842768 Ball Bearing 844897 Front Cylinder Pin 847548 Rear Cylinder Pin (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

  • Page 26: 301967Pt Gearing Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.4 301967PT Gearing Assembly Models 19PCA02Q 19PTA02Q 19TCA02Q 19TTA02Q Lubricate with 540450 Grease (18 oz. can) 10.5 301086 Gearing Assembly Models 19PCA03Q 19PTA03Q 19TCA03Q 19TTA03Q Lubricate with 540450 Grease (18 oz. can) Page 26...
  • Page 27 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.4 301967PT Gearing Assembly Number Description 301967PT Gear Case Assembly (6.875:1) 204136PT End Plate Spacer 207619PT Idler Gear (16T) 207620PT Open Spider 205964 Gear Case 847595 Ball Bearing 619017 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) (T) Teeth 10.5 301086 Gearing Assembly...

  • Page 28: 301968Pt Gearing Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.6 301968PT Gearing Assembly Models 19PCA04Q 19PTA04Q 19TCA04Q 19TTA04Q 19PTA15Q 19TTA15Q Lubricate with 540450 Grease (18 oz. can) 10.7 301969PT Gearing Assembly Models 19PCA05Q 19PTA05Q 19TCA05Q 19TTA05Q 19PCA07Q 19PTA07Q 19TCA07Q 19TTA07Q Lubricate with 540450 Grease (18 oz. can) Page 28...
  • Page 29 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.6 301968PT Gearing Assembly Number Description 301968PT Gear Case Assembly (17.256:1) 203644PT End Plate Spacer 203919 Pinion Gear 205964 Gear Case 619017 Retaining Ring 847595 Ball Bearing 207615PT Open Spider 207616PT 12 Idler Gear (14T) 207618PT Open Spider (#) Quantity...

  • Page 30: 302016Pt Gearing Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.8 302016PT Gearing Assembly Models 19PCA09Q 19PTA09Q 19TCA09Q 19TTA09Q Lubricate with 540450 Grease (18 oz. can) Page 30...
  • Page 31 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.8 302016PT Gearing Assembly Number Description 302016PT Gear Case Assembly (41.538:1) 203646 End Plate Spacer 207701PT Spider 833862 Needle Roller 207691PT Idler Gear (18T and 9T) 205966 Gear Case 847595 Ball Bearing 619017 Retaining Ring 207702PT Gear Case 204282...

  • Page 32: 301970Pt Gearing Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.9 301970PT Gearing Assembly Models 19PCA06Q 19PTA06Q 19TCA06Q 19TTA06Q Lubricate with 540450 Grease (18 oz. can) Page 32...
  • Page 33 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.9 Gearing Assembly Number Description 301970PT Gear Case Assembly (70.680:1) 203644PT End Plate Spacer 203919 Pinion Gear 205963 Gear Case 619017 Retaining Ring 847595 Ball Bearing 207615PT Open Spider 207616PT 18 Idler Gear (14T) 207618PT Open Spider (#) Quantity...

  • Page 34: 301991Pt Clecomatic Clutch Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.10 301991PT Clecomatic Clutch Assembly Models 301979PT Clecomatic Clutch Assembly 19(--)A02Q 19(--)A03Q 19(--)A04Q 19(--)A05Q 19(--)A06Q Torque: 15 ft. lbs. (20 Nm) * Note: Not included with clutch assembly Lubricate with 540450 Grease (18 oz. can) Page 34...
  • Page 35 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.10 301991PT Clecomatic Clutch Assembly 301979PT Clecomatic Clutch Assembly Number Description Table 10.10 Clutch Assembly 847411 O-Ring 207591PT Clutch Cam 842980 26 Steel Ball (.094 diameter) 869149 Ball Retainer Plug 203613 Slide Reset Spring 203612 Trip Slide 207651PT...

  • Page 36: 302017Pt Clecomatic Clutch Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.11 302017PT Clecomatic Clutch Assembly Models 19(--)A07Q 19(--)A09Q Torque: 15 ft. lbs. (20 Nm) * Note: Not included with clutch assembly Lubricate with 540450 Grease (18 oz. can) Page 36...
  • Page 37 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.11 302017PT Clecomatic Clutch Assembly Number Description 302017PT Clutch Assembly 847411 O-Ring 207694PT Clutch Cam 842980 26 Steel Ball (.094 diameter) 869149 Ball Retainer Plug 203613 Slide Reset Spring 203612 Trip Slide 207651PT Dowel Pin 869112 Reset Pin 203585PT...

  • Page 38: 301981Pt Clecomatic Clutch Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.12 301981PT Clecomatic Clutch Assembly Models 19(--)A15Q Torque: 15 ft. lbs. (20 Nm) * Note: Not included with clutch assembly Lubricate with 540450 Grease (18 oz. can) Page 38...
  • Page 39 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.12 301981PT Clecomatic Clutch Assembly Number Description 301981PT Clutch Assembly 847411 O-Ring 207591PT Low Speed Clutch Cam 842980 26 Steel Ball (.094 diameter) 869149 Ball Retainer Plug 203613 Slide Reset Spring 203612 Trip Slide 207651PT Dowel Pin 869112...

  • Page 40: 301124 Output Gear Assembly

    PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.13 301124 Output Gear Assembly Models 19PTA15Q 19TTA15Q Lubricate with 540450 Grease (18 oz. can) 10.14 301122 Output Spindle Assembly Models 19PTA15Q 19TTA15Q Not Shown to Scale Lubricate with 540450 Grease (18 oz. can) Page 40...
  • Page 41 PL12-1012EN Cleco ® 06/18/2019 Spare Parts 10.13 301124 Output Gear Assembly Number Description 207109 Gear Case 619017 Retaining Ring 847595 Ball Bearing 204282 Gear Cage 203623PT Idler Gear (14T) 844111 Dowel Pin (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) (T) Teeth 10.14 301122 Output Spindle Assembly...

  • Page 42: Technical Data

    PL12-1012EN Cleco ® 06/18/2019 Technical Data Technical data 11.1 19PCA and 19TCA Specifications Trigger Allow Push-to-Start Clecomatic Clutch Torque Range 19PC Series 19TC Series Tool Torque Free and Spring Selection Model Number Range Speed Blue Green White Orange Length Weight Length Weight (rpm)

  • Page 43: Service

    PL12-1012EN Cleco ® 06/18/2019 Service Service 12.1 Replacement parts Use only original Cleco replacement parts. Failure to comply can result in reduced power and increased service requirements. The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group.

  • Page 44: Disposal

    PL12-1012EN Cleco ® 06/18/2019 Disposal Disposal --------------------------------------------------------------------------------------------------------------------------------------- Injuries and environmental damage from improper disposal. Components and auxillary materials of the tool pose risks to health and the environment. Ú Capture auxillary materials (oils, greases) when drained and dispose of them properly. Ú...
  • Page 45 PL12-1012EN 06/18/2019 Page 45...
  • Page 48 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Cleco ® Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Mexico Detroit, Michigan Lexington, South Carolina...

This manual is also suitable for:

19pt series

Table of Contents