Logosol LS-231SE Manual

Logosol LS-231SE Manual

Multifunctional servo drive

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Logosol Multifunctional Servo Drive LS-231SE
Features
Controller modes:
- Distributed Servo
- Analog ±10V
- Quadrature Encoder mode
- Step & Direction
- Step Positive/Step Negative
Dual Encoder Loop
Servo loop rate 51.2uS
Sinusoidal motor phases commutation
Motors supported:
- Panasonic A and S series motors
°
- Brushless 60/120
- Linear motors
- Voice coil and Brush motors
Up to 20A peak / 12A continuous output
current
Up to 200V DC power supply
Path point buffer for coordinated motion
control
32-bit position, velocity, acceleration,
16-bit PID filter gain values
Torque loop
Safety Bus
Feedback loss protection
Comprehensive motor output short-circuit
protection:
- Output to output
- Output to ground
Adjustable motor current and overload time
limits
Over/under voltage shutdown
Overheating protection
Forward and reverse over travel inputs
Communication 19.2Kb/S to 1.25Mb/S
PWM frequency 20 kHz
Encoder rate 10.0MHz
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com
commutated
Doc # 712231004 / Rev. A, 05/05/2011
Description
LS-231SE is all digital multifunctional single-axis
servo controller with integrated power amplifier
designed for applications requiring sinusoidal control
of Rotary or Linear brushless motors up to 1.5 HP.
DC (brush) and Voice coil motors are also
supported.
In LDCN mode the drive supports coordinated
motion of several motors. Up to 31 devices can be
controlled over a multi-drop full duplex RS-485
network.
Standard
commercially available cables are used for daisy
chaining of the modules.
In Analog modes the drive supports precise speed
control. Analog modes give flexible use of Analog,
Enable and Direction inputs.
Three modes are provided in addition to the
standard
Step
&
Positive/Step Negative mode the direction is
controlled
via
two
Quadrature encoder modes step and direction
inputs can be connected to A and B phase of an
incremental encoder.
Dual-Loop encoder mode supports two encoder
inputs. In this mode the encoders for position and
servo
control
are
separated.
encoders can be used for precise position control.
LS-231SE is equipped with various safety features
such as short circuit protection for the motor and the
drive,
limit
switch
shutdown and encoder presence control. Safety bus
can be connected for multi-drive system protection.
The maximum motor output current and overload
time can be set.
RJ-45
connectors
Direction
mode.
In
separate
step
inputs.
High
resolution
inputs,
over/under
voltage
and
Step
In

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Summary of Contents for Logosol LS-231SE

  • Page 1 PWM frequency 20 kHz The maximum motor output current and overload time can be set. Encoder rate 10.0MHz Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 2 ENCODER AND COMUTATOR AMP 205206-3 D-Shape 15 Pin M Crimp Housing with AMP 5-66507-7(15 pcs.) 3M 34526600 Socket16 pin, polarized 0.1" NETWORK (HOST, SLAVE) 8 pin RJ-45 Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 3: Dimensional Drawing

    Mating connector kit for Panasonic A and S series motors 230601027 PAN-ASB-CN Mating connector kit for Panasonic A and S series motors with brake 922231100 LS-2311 Dual-loop master encoder interface Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 4 Phase 1 terminal for brushless motors MOTOR AC1 (U) Phase U for Panasonic A and S series motors Not connected for DC and Voice Coil motors Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 5 RS-232 adapter power supply Interface ground (+) Transmit data (-) Transmit data (-) Receive data (+) Receive data -A in (-) Address input +A in (+) Address input Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 6 Limit1 (connected to CN5-7 through 1K resistor) Signal ground Home Home (connected to CN5-14 through 1K resistor) Input11 Multifunctional input (mode dependent) Pull-Up Protected power output (+24V) Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 7 DUAL-LOOP MASTER ENCODER INTEFRACE LS-231SE1 is master encoder interface for dual-loop applications with LS-231SE Multifunctional Servo Drive. DUAL-LOOP MASTER ENCDOER INTERFACE DIMENSIONAL DRAWING DUAL-LOOP MASTER ENCODER INTERFACE LAYOUT Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 8 Encoder phase +A Not connected Encoder phase +Z Reserved Reserved - DO NOT CONNECT Encoder power supply Encoder phase –B Power supply ground Encoder phase –A Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 9 Power supply ground Fault In Fault input from LS-231SE Power supply ground Master encoder phase A output to LS-231SE LS-2311 Power Supply Source LS-231SE Master Encoder Cables Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 10 Doc # 712231004 / Rev. A, 05/05/2011 SAMPLE APPLICATION using AC (brushless) motor in LDCN mode Home switch and limit switches are connected to CN5. NETWORK HOST NETWORK SLAVE Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 11 Doc # 712231004 / Rev. A, 05/05/2011 SAMPLE APPLICATION using AC (brushless) motor in LDCN mode Home switch and limit switches are connected to CN8. NETWORK HOST NETWORK SLAVE Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 12 Logosol Multifunctional Servo Drive LS-231SE Doc # 712231004 / Rev. A, 05/05/2011 SAMPLE APPLICATION using Panasonic A or S series motors in Analog input mode Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 13 Logosol Multifunctional Servo Drive LS-231SE Doc # 712231004 / Rev. A, 05/05/2011 SAMPLE APPLICATION using Panasonic A or S series motors in Step & Direction (Step Positive/Step Negative) mode Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 14 Logosol Multifunctional Servo Drive LS-231SE Doc # 712231004 / Rev. A, 05/05/2011 SAMPLE APPLICATION using Panasonic A or S series motors in Quadrature encoder mode NETWORK HOST NETWORK SLAVE Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 15 Logosol Multifunctional Servo Drive LS-231SE Doc # 712231004 / Rev. A, 05/05/2011 SAMPLE APPLICATION Analog Input Dual-Loop mode using Panasonic A or S series motors Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 16 Home switch and limit switches are connected to CN5. Limit2 Limit1 Home Pull-Up NETWORK HOST NETWORK SLAVE Incremental Encoder Brake Brake/Output1 (CN1-4) CN5-8 (optional) Gnd (CN1-5) +24V AC (brushless) motor Optional Enable/Stop Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 17 Home switch and limit switches are connected to CN8. Limit2 Limit1 Home Pull-Up NETWORK HOST NETWORK SLAVE Incremental Encoder Brake Brake/Output1 (CN1-4) CN5-8 (optional) Gnd (CN1-5) +24V AC (brushless) motor Optional Enable/Stop Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 18 SAMPLE APPLICATION - LDCN mode using Master and Slave motors CN8.8 GND CN8.8 GND CN8.2 +A CN8.7 DIR CN8.9 Fault CN8.12 AEN CN8.4 +B CN8.13 STEP Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 19 SAMPLE APPLICATION – Analog input using Master and Slave motors CN8.8 GND CN8.8 GND CN8.2 +A CN8.7 DIR CN8.12 AEN CN8.4 +B CN8.13 STEP SERVO CONTROLER Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 20: Wiring Diagram

    E=motor frame (SHIELD) BRAKE (OPTIONAL) LS-231SE CONNECTOR AMP CAP 172157-1 PHOENIX CONTACT 2 pins 170366-1 MSTB2.5/8-ST-5.08 PIN# SIGNAL NAME PIN# SIGNAL NAME Brake Brake/Output1 Brake Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 21: Software Installation

    2. Connect power supply to LS-231SE. 3. Connect your motor, encoder, hall sensors, and any other I/O you may have. 4. Connect RS-232 adapter and RJ-45 network cable between LS-231SE and your host computer. Software installation Insert Logosol Distributed Control Network Utility installation disk into the floppy drive.
  • Page 22 Peak current, Peak time – Peak current is % of the MAX MOTOR OUTPUT CURRENT (20A for LS-231SE-2020). The output current will be limited to the Peak current for Time=Peak time. After that the current will be limited to the Continuous current. Peak current (%) and Peak time should be set depending on motor and application parameters.
  • Page 23 Switching between these two modes does not change the single/dual loop mode. However, setting the drive in any other mode sets the drive in single loop mode. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 24: Mode Selection

    Fixed address should be set to a value between 1 and 31. It is recommended to use different values for each drive in the network. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 25 LS-231SE ARCHITECTURE Overview LS-231SE Logosol Multifunctional Servo Drive is a highly integrated servo control module for Brushless motors including motion controller, servo amplifier with integrated sinusoidal output, Serial communication interface, Amplifier interface, Step & direction interface, Safety bus and protection circuit.
  • Page 26: Control Interface

    When OUTbit0=1 Brake/Output1 follows the state of OUTbit1. When OUTbit0=0 Brake/Output1 follows the Servo drive state described in LS-231SE Diagnostic and I/O. Brake current must not exceed 0.3A Brake/Output1 Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 27 Analog mode description. Step & Direction mode uses the same interface. In this mode Step, Dir (direction) and AEN (enable) inputs are active. Refer to Safety Features - LS-231SE diagnostic and I/O section for Step & Direction mode description. Fault output and Encoder (+A, -A, +B, -B, +Z, -Z) outputs are TTL compatible.
  • Page 28: Group Addresses

    In any non-LDCN modes, each LS-231SE should have a unique fixed address. In this case, the host can establish communication with a controller without sending Hard Reset command.
  • Page 29: Servo Control

    Trapezoidal profile motions, however, will still force the motor to begin at zero velocity. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 30 231SE Diagnostic and I/O) are used for diagnostic. For better control Safety bus can be connected to SK-2310 or other controller with similar functions. Safety Bus FAULT output depends on internal drive status. Refer to LS-231SE Diagnostic and I/O for details. LIMIT output is closed when: - Limit1 and Limit2 (CN5, CN9) are High;...
  • Page 31 Blink Motor PowerDROP Open No Motor Power Triggered PositionERROR Blink Blink Open Triggered Stop or Alternate Open Output short EncoderERR Blink Blink Open (Reset required) Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 32 Reserved – clear to ‘0’ OUTbit17 N.A. Reserved – clear to ‘0’ OUTbit18 N.A. Reserved – clear to ‘0’ OUTbit19 N.A. Reserved – clear to ‘0’ Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 33 HIGH = NO fault. N.A. CN8pin9 SW4=ON LOW when DE is LOW or fault condition is present. HIGH when DE is HIGH and NO fault condition is present. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 34 SW4=ON LOW when DE is LOW or fault condition is present. HIGH when DE is HIGH and NO fault condition is present. All modes can be selected using LDCN (Logosol Distributed Control Network) Utility. Refer to LOGOSOL LS-231SE QUICK START GUIDE - Mode Selection section for details.
  • Page 35 Coordinated motion control – Theory of operation LS-231SE contains a path point buffer with room for 256 entries. Each entry is a goal position for the motor. When the Servo Drive enters its special path mode, it will automatically move from one point to the next at a user selectable rate in steps of 51.2 µSec.
  • Page 36: Timing Errors

    Because LS-231SE uses a fixed number of points per second, moving more slowly will result in a more accurate path than moving quickly. Also, a higher frequency path will be more accurate than a lower frequency path.
  • Page 37: Command Specification

    Command byte: 0x00 Data bytes: None Description: Resets the 32-bit encoder counter to zero. Do not issue this command while executing a trapezoidal profile motion. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 38: Set Address

    The status packet returned in response to this command will include the additional data bytes specified. On power-up or reset, the default status packet will include only the status byte and the checksum byte. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 39 Acceleration is given in encoder counts per servo tick per servo tick, multiplied by 65536. The PWM While the position may range from -0x7FFFFFFF to +0x7FFFFFFF, the goal position should not differ from the current position by more then 0x7FFFFFFF. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 40 6510 Hz. The servo tick rate is also used as the profiling time base, although command processing is always performed at the maximum tick rate. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 41 If this bit is set, the Path Points Buffer counter will be set to the value of the next 2 data bytes (requires 2 data bytes, range 0000h – 7FFFh) Not used. Set to 0. Description: Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 42 A status packet returned from this command would be at the new baud rate, so typically (unless the host’s baud rate can be accurately synchronized) there should be no group leader when this command is issued. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 43 0x0E Data bytes: None Description: The No Operation command does nothing except cause a status packet with the currently defined status data to be returned. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 44: Extended Commands

    This eliminates any differences in the actual velocity, which otherwise can be caused by the slightly different oscillators. Sub-command 0x05 Set watchdog mode mode. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 45 Hard reset command sent at address 0xFF resets the controller even if its group address is different than 0xFF. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 46 Path mode Set when the drive is currently executing a path. Cleared when buffer is emptied or Stop Motor or Load Trajectory command is sent. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 47 CheckSum = Byte 1+ Optional Bytes position, A/D auxiliary byte, version and position error. no additional status bytes requested 00 28 00 00 – four additional status bytes Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 48: Setting The Addresses

    Drive2 = 02 communication enabled 4 Set Address AA 00 21 03 FF 23 Drive3 = 03 Note: Before start addressing Hard Reset command must be issued. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 49 I - Individual Address; J - Group Address = FF; Status - Status Data sent to the Host; Timeout - Greater than one servo cycle. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 50 Load Trajectory of drive 2 with new position=FFFFB1E0h (-4E20h). AA FF 05 04 Start Motion – executes previously loaded trajectories. The command is sent to the drives’ group address FFh. Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...
  • Page 51 For this example (5000 lines encoder – 20000 encoder counts per revolution): = 20000 x 1 x 3.3554432 = 67109 = 00010625h = 20000 x 10 x 0.00017179869 = 34 = 00000022h Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com...

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