Summary of Contents for Endress+Hauser ASP 2000
- Page 1 Stationary water sampler BA 080R/09/en/10.03 No.: 50092406 asp-station 2000 Operating instructions...
- Page 2 4th step: Operation & calibration → Section 6 5th step: Commission device → Section 6.5 6th step: Operate device / device functions Set device parameters and sampling programmes → Section 7 7th step: Maintain device - Clean device - Maintenance recommendation Endress+Hauser...
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Page 3: Table Of Contents
Calibration ......74 5.6.1 Tap calibration ....74 5.6.2 Manual sample volume setting on stand- Endress+Hauser... -
Page 4: Safety Instructions
Repairs Repairs that are not described in these Operating Instructions may only be carried out directly at the manufacturer's or by the ENDRESS+HAUSER service department. Hazardous areas The standard version of the ASP station 2000 (RPS20-) is not suitable for mounting in Ex areas. -
Page 5: Return
Endress+Hauser, for example for repair: • Always enclose a fully-completed “Dangerous Goods Sheet” with the device. Only then can Endress+Hauser transport, test or repair a returned device. • If necessary, include special handling regulations with the returned product, e.g. a safety datasheet in accordance with EN 91/155/EEC. -
Page 6: Identification
Device designation Compare the nameplate on the device with the following diagram: ENDRESS+HAUSER a: Device designation 87484 Nesselwang / Germany 2002 b: Order code ASP 2000 c: Device serial number d: Order number Order Code: e: Power supply data RPS20-xxxxxxx... -
Page 7: Installation
• The device must be packed in shockproof packaging for storage (and transport). The original packaging offers the best protection for this. • The permitted storage temperature is -20...+60 °C (preferably +20 °C). Note! Always transport the cabinet vertically. Do not tilt it! Endress+Hauser... -
Page 8: Installation Conditions
(the distance between the wall and the rear side of the cabinet should be at least 100 mm). ❑ Do not position the cabinet directly above the channel of the inflow to the wastewater treatment plant (sulphurous vapours!). Endress+Hauser... -
Page 9: Foundation Plan
• Suction filter: Impedes the entry of coarse solids and solids which can cause clogging. • Immersion assembly: the adjustable immersion assembly fixes the sampling hose at the sampling point. • Hose end piece Order numbers, see “Accessories” on page 96. Endress+Hauser... -
Page 10: Sampling With A Flow Assembly
When a settable delay time has elapsed, the sampler then takes the sample directly from the flow assembly. Valve V2 is closed again once the sample has been taken. Note! Valves V1 and V2 are not contained in the scope of delivery. Endress+Hauser... -
Page 11: Installation Instructions
• You should plan a cable length of approx. 1.7 m between the foundation to the terminal connection. 4.1.2 Cable types - Power supply: e.g. NYY-J; 3-core; max. 2.5 mm - Analogue, signal and message lines e.g. LiYY 10 x 0.34 mm - Interface RS485: e.g. LiYCY 2 x 0.25 mm Endress+Hauser... -
Page 12: Mounting The Cover
4.1.4 Mounting the rear panel 2. Lift the rear panel up and remove it. 1. Loosen the fixing screws. Fig. 8: Mounting the rear panel 4.1.5 Terminal assignment Fig. 9: Position of the terminal board in the electronics compartment Endress+Hauser... - Page 13 You can set the following signals at the terminal board: Input signals: • 3 digital signals >20 ms • 1 analogue signal 0 to 1 V, 0 to 20 mA, 4 to 20 mA Output signals: • 3 relay outputs, max. 250 V/3 A Endress+Hauser...
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Page 14: Connecting The Rs232 Interface
A PC (9-pin SUB-D plug) is connected to the connection socket (3.5 mm, jack socket) for the RS232 digital interface using the RS232 interface cable (3.5 mm, jack plug). The Endress+Hauser device software ReadWin 2000 allows remote configuration and measuring data polls. -
Page 15: Connecting An Rs485 Interface
4 Wiring A PC (9-pin SUB-D plug) is connected to the connection socket (4-pin, female) for the RS232 digital interface using the RS232 interface cable (4-pin, male). The Endress+Hauser device software ReadWin 2000 allows remote configuration and measuring data polls. 4.1.8 Connecting an RS485 interface (optional) The RS485 interface is located on the terminal board. -
Page 16: Operation
Service; Sampling Start manual Sample Switch unit on programmes sample statistics and off Fig. 15: Quick operation guide Display and operating elements Display and operating elements LC display: 32 characters, 8 lines Operating keys Fig. 16:Display and operating elements Endress+Hauser... -
Page 17: Display
Lock configuration Enter a 4-character user code on the control console to lock the device configuration (see “Description of device functions” on page 90.). Enter the user code using the CODE function in the menu level SET - BASIC SETTINGS. Endress+Hauser... -
Page 18: Confirmation Of Error Messages
Communication using Besides by means of local operation, you can also remotely configure the device and ® ReadWin 2000 poll measured values using a PC with the Endress+Hauser operating software ® ® ReadWin 2000. ReadWin 2000 is a universal PC programme for remote device operation. -
Page 19: Manual Sample Volume Setting On Stand
4. Unscrew the bayonet lock and open the dosing glass. 5. Set the sample volume by moving the dosing pipe. Then put the dosing glass back together and install it in the reverse order. Fig. 21: Sample volume calibration Endress+Hauser... -
Page 20: Dosing Volume Calibration For Flow-Proportional Sample Using The "Twiddle Principle" (Optional)
The sampler deposits three samples in quick succession into the prepared measuring flask. 3. In the item <DOSING VOL.>, select “Save” and in the item <VOLUME>, enter the volume in the measuring flask in ml. Fig. 22: Sample volume calibration for flow-proportional sampling Endress+Hauser... -
Page 21: Commissioning
Switching on the measuring device Switching on the measuring device When you connect the power supply, the display lights up and signals “UNIT OFF”. When you press the operating key beneath the “ON” field, the message “UNIT ON” appears. The device is operational. Endress+Hauser... -
Page 22: Quick Setup
AUT function the programme start aut-button starts immediately once the AUT time push button has been operated. stop prog.end time Enter STOP mode: ===START PROGR.=== start! Start programme â á <-' Fig. 23: Quick Setup of ASP station 2000 Endress+Hauser... -
Page 23: Device Configuration
The input signal triggers a change to the switching programme. Note! For the described functions, a digital signal must be assigned to the digital input 1, 2 or 3. For information on the correct wiring of the digital inputs see Section 4.1.5. Endress+Hauser... -
Page 24: Configuring The Internal Datalogger (Optional)
When configuring the analogue input, note the SI unit of the analogue signal. The minimum scan rate of the internal datalogger is 1 second. You can read off the contents of the internal datalogger to a PC via the RS-232 interface using ReadWin2000 (see 5.5 “Communication using ReadWin® 2000”). Endress+Hauser... -
Page 25: Configuring The Outputs
Pressing the <AUT key> irreversibly deletes all the data saved to the internal datalogger up to that point and starts recording of the new data. Fig. 26: Activating the internal datalogger 6.4.3 Configuring the outputs Configuring the outputs Menu structure: Fig. 27: Outputs menu structure Endress+Hauser... -
Page 26: Creating Programmes
: Program 1 1+event Service 2+event â á <-' â á <-' â á <-' Program Selection number Program 1 prog-nr : Program 1 Program 2 Program 3 Program 4 â á <-' Fig. 28: Creating programmes menu structure Endress+Hauser... - Page 27 The event programme is activated by a digital input. Note! For this function, one of the digital inputs must be assigned and configured using the <EVENT> function. You can define a separate sampling programme and separate bottles for the event programme. Endress+Hauser...
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Page 28: Creating A Main Programme
: 100ml flow â á <-' shots 200 ml â á <-' Fig. 30: Sampling types menu structure You can take samples proportional to time, quantity, flow (optional) or controlled by events. Time Sampling is triggered at settable time intervals. Endress+Hauser... - Page 29 â á <-' â á <-' Fig. 32: Start-stop operation menu structure You can start the sampling programme either immediately by pressing the AUT key, or at a settable time. You can specify the sampling programme stop as follows: Endress+Hauser...
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Page 30: Creating Switching Programmes
00:15 ext. sig. volume 100ml flow shots 01 once â <-' â á <-' Fig. 34: Sample mode menu structure In the switching programmes, like in the main programmes, you can trigger sampling by time, quantity, flow or an external signal. Endress+Hauser... -
Page 31: Creating An Event Programme
Creating an event programme Creating an event Menu structure: programme setup Quick-Setup Program 1 Info Program 2 Basic Settings Program 3 Program Program 4 Creating Programmes switch 1 Service switch 2 â á <-' event program Fig. 36: Event programme menu structure Endress+Hauser... - Page 32 When the system switches to the event programme, 1-9 bottles are filled from the last distribution bottle group. The number of bottles you can reserve for the event programme is dependent on the total number of bottles (max. 9 bottles). Endress+Hauser...
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Page 33: Creating Parallel Sampling Programme
Fig. 41: Reserve bottles menu structure You can define the position of the bottles for the parallel sample at the start (from bottle 1), in the centre (before the bottles of the switching and event programmes) or at the end of bottle distribution. Endress+Hauser... -
Page 34: Description Of Device Functions
Shows the number and duration of external stops. Event: Shows the number and duration of event signals. Basic settings ↵ Name Enter the required device name. ASP 2000 ↵ Basic settings Name ↵ Code Enter the required user code. 0000 ↵... - Page 35 Switch specific times a day. Week: Switch between main and switching programmes on two specific weekdays. Q greater: Switch when flow greater than limit value. Q smaller: Switch when flow smaller than limit value. External: Switch on external signal. Endress+Hauser...
- Page 36 Sampling times and bottle change are synchronised. Time+bot.: Synchronisation of sampling and distribution. Fixed times are assigned to the bottles. ↵ Parallel sample Activation and configuration of a sample in separate bottles, in ↵ Creating programmes parallel to the main programme. Programme 1,2,3,4 Parallel sample Endress+Hauser...
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Page 37: Configuration Using Profibus
Tap calibration (flow-proportional option: sample volume calibration) Configuration using Profibus For a detailed description of the configuration of the ASP station 2000 using Profibus- DP, please refer to the "Appendix to the operating manual ASP station 2000: DP-Slave- Modul_is Pro Gate“ (see 10.10 “Documentation”). Endress+Hauser... -
Page 38: Maintenance
5. Remove the bottle trays. Clean the bottles and bottle trays with soap and water. Fig. 43: Cleaning parts which convey media Cleaning the dosing unit Note! Thorough, regular cleaning of the dosing unit is essential for reliable operation. Endress+Hauser... -
Page 39: Cleaning The Sample Compartment
Maintenance recommendation Note! Endress+Hauser can offer you a maintenance contract for your ASP station 2000. A maintenance contract offers you increased operational safety and will reduce the burden on your operating staff. More detailed information on maintenance contracts can be obtained from your local E+H service organisation. -
Page 40: Accessories
Fig. 45: Maintenance intervals Accessories Various accessories can be supplied for the device and can be ordered separately from Endress+Hauser. More detailed information on the particular order code can be obtained from your local E+H service organisation. Order code Accessory 50090886 Hinged submersion holder cpl. -
Page 41: Trouble-Shooting
Check signal current, line and defective, no analogue signal signal transmitter. ERROR: 4-20 mA < 3 mA connected, line break Temperature in sample Check installation conditions ERROR: Temp. sample compartment > 60°C, see Section 3.3, repair by E+H compartment temperature sensor defective Service. Endress+Hauser... -
Page 42: Process Errors Without Messages
– Sampling hose drawing in air – Check laying of sampling hose – Air manager defective – Check the air manager, if No sampling necessary, repair by E+H – Diaphragm pump defective Service. – Check the diaphragm pump; if necessary, repair by E+H Service. Endress+Hauser... -
Page 43: Spare Parts
Fig. 46: Spare parts for the ASP station 2000 (item numbers explained in the spare parts list) Item A: electronics compartment when cover removed, see Section 4.1.3 (top view) Item B: dosing unit Controller/CPU ASP 2000 Version Station Software / CPU / controller... - Page 44 Dos. chamber, lid, inflow/outflow hoses 50079730 Lid for dosing chamber with tube 350/500 ml 50038228 Dosing chamber acrylic 350 ml/500 ml RPS20X-DC Dosing system 200 ml Dos. chamber, lid, inflow/outflow hoses 50090342 Flange with dosing tube 200 ml (lid for dosing chamber) Endress+Hauser...
- Page 45 Distribution pan 6x for distribution 12 bottles 50089637 Distribution pan 12x for distribution 24 bottles RPS20X-VC Connection cable distribution tap drive Order code Electronics RPS20X-GA Mother board (230 V) RPS20X-GB Mother board (230 V) with RS485 RPS20X-KA Terminal board RPS20X-KB Terminal board with RS485 Endress+Hauser...
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Page 46: Disposal
9 Trouble-shooting ASP station 2000 Software retrofitting kit (programme, languages) Software 7 programmes Language German English French Italian Spanish Dutch Danish Czech Polish ⇐ RPS20A1- Order code Disposal Disposal When disposing of the device, please observe your national disposal regulations. Endress+Hauser... -
Page 47: Technical Data
The sampling liquid is extracted discontinuously by means of a vacuum system. The vacuum system of the ASP station 2000 consists of the following components: • Vacuum diaphragm pump • Wear-free pneumatic step switch “Air manager” • Dosing system (→ Fig. 47, 'Sampling principle') Endress+Hauser... - Page 48 Dosing: the diaphragm pump ends the suction process. Depending on the position of the dosing pipe (item D), the excess sample liquid flows back to the sampling point. Drain: the hose constriction is opened and the sample is drained into the sample bottle. Endress+Hauser...
- Page 49 Individual bottles are located in two separate bottle trays (item C). Grips on the bottle trays make transportation easy and practical. Fig. 51: ASP station 2000 sample distribution Item A: tap Item B: distribution pan Item C: bottle trays Endress+Hauser...
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Page 50: Power Supply
– RS232 (optional for external data logging), 9-pin SUB-D socket on the front panel ® PROFIBUS -DP connection (optional) With Profibus coupler on top-hat rail in electronics compartment via RS232, baudrate 9600 kBaud. 10.3 Installation Installation instructions See Section 3.3 “Installation conditions” Endress+Hauser... -
Page 51: Environment
• Sample media which are high foaming and have high oil/grease content • Sample media with a conductivity <30 µS/cm. Note! Do not sample abrasive media and media containing fibres in flow-proportional dosing systems. 10.6 Mechanical construction Design, dimensions Fig. 52: Dimensions in mm Endress+Hauser... -
Page 52: Human Interface
• Internal memory read out with measured flow rate, sample quantity taken, etc. Internal memory Integrated memory for recording an analogue value (flow, pH value, conductivity, etc.), events (e.g. power failure), sample statistics (e.g. sample volume, filling times, bottle assignment). Calculation of recording duration Automatic display when sampling rate is entered. Endress+Hauser... -
Page 53: Certificates And Approvals
CE approval The measuring system meets the legal requirements of the EC directives. Endress+Hauser confirms successful testing of the device by affixing the CE mark. Ex approval Information about currently available Ex versions (ATEX, FM, CSA) can be supplied by your E+H Sales Centre on request. - Page 54 Water connections ......67 Main programmes ......83 Endress+Hauser...
- Page 55 Declaration of contamination Dear customer, Because of legal determinations and for the safety of our employes and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.
- Page 56 Tel. (09) 8 35 70 90, Fax (09) 8 35 06 19 ❑ Endress+Hauser Ges.m.b.H. Wien Poland Chile Japan ❑ Endress+Hauser Polska Sp. z o.o. ❑ Endress+Hauser Chile Ltd. ❑ Sakura Endress Co. Ltd. Tel. (01) 8 80 56-0, Fax (01) 8 80 56-335 Wroclaw Santiago...
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