Diamond DBR-32HD Manual

Rebar straightener

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OPERATING/SAFETY ORIGINAL INSTRUCTIONS
DBR-32HD
REBAR STRAIGHTENER
TO REDUCE THE RISK OF INJURY, YOU MUST READ AND
UNDERSTAND THIS INSTRUCTIONS
Capital Machinery Sales Pty Ltd
www.capitalmachinery.com.au
Call 1800 706620

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Summary of Contents for Diamond DBR-32HD

  • Page 1 OPERATING/SAFETY ORIGINAL INSTRUCTIONS DBR-32HD REBAR STRAIGHTENER TO REDUCE THE RISK OF INJURY, YOU MUST READ AND UNDERSTAND THIS INSTRUCTIONS Capital Machinery Sales Pty Ltd www.capitalmachinery.com.au Call 1800 706620...
  • Page 2: Table Of Contents

    CONTENTS PAGE GENERAL SAFETY RULES ------------------------------------ PARTS NAME ------------------------------------------------------- SPECIFICATION ---------------------------------------------------- INTERIOR ANGLE ------------------------------------------------- PRE-SUE CHECKS ------------------------------------------------- OPERATING INSTRUCTIONS ----------------------------------- BENDING HOOK ------------------------------------------------ WARM UP --------------------------------------------------------- OPERATION ------------------------------------------------------ PUSH --------------------------------------------------------------- PULL --------------------------------------------------------------- POINTS OF ATTENTION ------------------------------------------ CLEANING ----------------------------------------------------------- OIL-LEVEL CHECK (ADD OIL) --------------------------------- BOLT TIGHTNESS -------------------------------------------------- CARBON BRUSHES ----------------------------------------------- OVERHAUL ---------------------------------------------------------...
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING: REARD AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. WORK AREA SAFETY Keep work area clean and well lit.
  • Page 4 Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
  • Page 5 Maintain power tools. Check for misalignment or binding or moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean.
  • Page 6 Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a DIAMOND service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
  • Page 7: Parts Name

    3. Switch 9. Housing unit 4. Pump case 10. Bending Hook 5. Cylinder 11. Rollers 6. Oil plug bolt SPECIFICATION MODEL DBR-32HD Power Supply 100V / 115V / 230V AC Wattage 2000W Motor Double insulated motor Max. rebar dia. 32mm Bending speed 12 sec.
  • Page 8: Interior Angle

    INTERIOR ANGLE Since the piston stroke is limited, interior straightening / bending angle will vary according to rebar diameter and operating mode. Refer to the table below: (Accept any 620 N/mm² tensile strength rebars up to 32mm diameter.) Max. tensile strength 620 N/mm² Rebar Max.
  • Page 9: Operating Instructions

    WARM UP 3. Make sure the unit is plugged into the proper outlet 100V, 115V or 230V 50/60Hz, (Please check the voltage of your DBR-32HD.) 4. In cold weather, warm up the tool for 30-60 seconds so that the hydraulic oil reaches the proper viscosity.
  • Page 10: Push

    To enable the unit to be used in confined spaces, there are two operating modes: PUSH and PULL. The mode is selected by moving the mode control valve lever to the appropriate position. PUSH for piston advances and PULL for piston retracts. In either mode, simply press the switch to move the piston.
  • Page 11: Points Of Attention

    The tool can rotate the housing unit according to the working condition. Please change the direction of the bending hook (photo) to it when If turned Housing unit. 8. Switch “OFF”. Disconnect tool from outlet when not in use and before cleaning, adjusting or servicing.
  • Page 12: Oil-Level Check (Add Oil)

    OIL-LEVEL CHECK (ADD OIL) As the tool is hydraulically operated, the oil-level must be checked at frequent intervals, preferably once a year. Failure to maintain the oil at the proper level results in a drop in pressure and loss of power. CAUTION: Hydraulic oil is highly flammable.
  • Page 13: Bolt Tightness

    CARE: Tool cannot function properly if oil contains air bubbles or too much oil. 12. Replace the air bag cover, oil plug and tighten it. 13. The operation is now complete. NOTE: Dispose of hydraulic oil in accordance with local regulations. Do not pour into the sea, a river, a lake or drains.

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