Summary of Contents for Alfain SVAROG 85 PLASMA
- Page 1 PLASMA CUTTING MACHINE SVAROG 85 PLASMA SVAROG 85 PLASMA CNC OPERATING MANUAL ALFA IN a.s © www.alfain.eu SVAROG 85 PLASMA (CNC) manual EN 03...
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Page 2: Table Of Contents
FRONT AND REAR PANELS ..............12 CONTROL PANEL ..................13 ACESSORIES ..................16 PART OF DELIVERY SVAROG 85 PLASMA (HAND) ........ 16 PART OF DELIVERY SVAROG 85 PLASMA CNC ........16 ACCESSORIES TO ORDER ............... 16 HAND CUTTING ..................17 SYSTEM SV-FIT .................. - Page 3 18. CNC REMOTE CONTROL CONNECTION SCHEMA + DIVIDER ..34 19. ERROR MESSAGES ................35 20. STATEMENT OF WARRANTY .............. 36 WARRANTY AND POST-WARRANTY REPAIRS ........37 21. DISPOSAL ..................... 37 22. WARRANTY CERTIFICATE ..............37 ALFA IN a.s © www.alfain.eu...
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Page 4: Introduction
ALFA IN a.s. Thank you for purchasing our product and we believe that you will be satisfied with our machine. The SVAROG 85 PLASMA CNC machine is designed for cutting metals on the basis of modern technology of material cutting by means of a thin jet of plasma gas. -
Page 5: Safety
330 volts. The parameters of the torch comply with the ČSN EN 60974-7 standard, voltage class M. ALFA IN a.s © www.alfain.eu... - Page 6 Particularly hazardous fumes are produced when cutting material containing lead, beryllium, cadmium (cadmium-plated parts) and painted materials. Ultraviolet radiation and high temperatures also produce significant amounts of ozone and nitrogen oxides. ALFA IN a.s © www.alfain.eu...
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Page 7: Prohibited Activities
9. All interventions in the el. equipment as well as repairs (disassembly of the mains plug) may only be carried out by an authorized person. SVAROG 85 PLASMA is designed for mains voltage 3x400 V. The mains voltage and power input must correspond to the mains plug. -
Page 8: Electromagnetic Compatibility
Current regulation continuous Protection IP 23 S EN IEC 60974-1, EN Standards 60974-10 ar. A Dimensions (w x l x h) 378 x 696 x 619 Weight 39,6 Efficiency Input power in idle mode P ALFA IN a.s © www.alfain.eu... -
Page 9: Torches
** Cutting process whereby the plasma is set to the current equal to 100% of duty cycle and a good cut quality is achieved at a relatively good speed. *** Cutting process whereby the plasma is set to the maximum cutting current and an acceptable cut quality is achieved. ALFA IN a.s © www.alfain.eu... -
Page 10: Traffic On Power Generator
4. Check the design and condition of the compressed air filtration and condensate trap. 5. Make sure the system is not centrally lubricated. 6. Insert an additional filter and separator at the connection point as close as ALFA IN a.s © www.alfain.eu... - Page 11 Filter - set AT 1000 k SVAROG PLASMA 5302 Air filter AT 1000 7704 Water separator including fittings 6079 Condensate drain Note Max. operating pressure of the AT 1000 filter is 8.5 bar. ALFA IN a.s © www.alfain.eu...
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Page 12: Main Parts Of The Machine
Fig. 2 Main parts of the machine, front and rear view Pos. Description Quick connector - earthing cable Connector - remote control (CNC version only) Connector - torch Control panel Cleaner Air connection Network cable Main switch ALFA IN a.s © www.alfain.eu... -
Page 13: Control Panel
Exit the gas test by briefly pressing encoder V1 Pressure active after a short press on encoder V1 change the value by turning encoder V1; the selection does not need to be confirmed, it will be saved automatically ALFA IN a.s © www.alfain.eu... - Page 14 Display brightness active after 4 short presses of encoder V1 change the value by turning the encoder V1, the selection does not need to be confirmed, it is saved automatically ALFA IN a.s © www.alfain.eu...
- Page 15 CE mark declaration of the manufacturer's stairs with European directives and standards EAC brand of product safety and meeting EMC requirements for export to the Russian Federation, Belarus and Kazakhstan. Read the operating manual carefully before use. ALFA IN a.s © www.alfain.eu...
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Page 16: Acessories
/ mode is highlighted in orange, when switching to another parameter / mode the original quantity will be highlighted in gray and the new one in orange. 7. ACESSORIES PART OF DELIVERY SVAROG 85 PLASMA (HAND) Pos. Code Description 7037-1 Torch Plasma SVH-105 hand 75°... -
Page 17: Hand Cutting
Filter - set AT 1000 k SVAROG PLASMA S777c. Welding Helmet Barracuda S777C Fig. 4 Carriage P 80 Fig. 5 Cart SVAROG 85 Plasma 8. HAND CUTTING SYSTEM SV-FIT The SV-FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 6.7 m to... -
Page 18: Life Endurance Of Consumable Parts
In general, the current set of consumables lasts an average of 1 to 3 hours of cutting (ignited arc). Under normal conditions, the nozzle wears first when cutting by hand, the electrode lasts about half as long. ALFA IN a.s © www.alfain.eu... -
Page 19: How To Choose The Right Consumable Parts
DESCTIPTION OF SVH TORCH PARTS Nozzle Nozzle body Cutting tip Diffuser Electrode You can use the SUPERLONG NOZZLE SET for cutting in very hard-to-reach areas, Fig. 9. HAND TORCH SVH-105 HAND AND CONSUMABLES Fig. 8 Hand torch SVH-105 ALFA IN a.s © www.alfain.eu... -
Page 20: Consumable Parts
20/37 CONSUMABLE PARTS CONSUMABLE PARTS STANDARD 20-70 A CONSUMABLE PARTS STANDARD 80-105 A CONSUMABLE PARTS EXTENDED 20-70 A CONSUMABLE PARTS EXTENDED 20-70 A ALFA IN a.s © www.alfain.eu... -
Page 21: Superlong Nozzle
Starting Kit for SVH-105 hand (85A) 5832 Cutting tip 20-50A 5937 Cutting tip 70A 7000 Cutting tip 85A 5830 Electrode 7073 Nozzle 20-70A 7070 Nozzle body 20-70A 5936 Diffuser 20-70A (pack.2) SUPERLONG NOZZLE Fig. 9 Superlong Nozzle – consumable parts ALFA IN a.s © www.alfain.eu... -
Page 22: Bevel Tolls And Circle Cutting
BEVEL TOOLS AND CIRCLE CUTTING Fig. 10 Bevel tools and circle cutting 5872 Bevel tools 7175 Circle cutting – set SVH-105,125 SINGLE-USE CARTRIDGES 7284 Cartridge SVH-105 45A Hand 7285 Cartridge SVH-105 70A Hand 7286 Cartridge SVH-105 85A Hand ALFA IN a.s © www.alfain.eu... -
Page 23: Hand Cutting - First Steps
3 mm. 5. In case of cutting in the corner or around the corner (see Fig. 12), use the long electrode and cutting tip. The cutting power while using the Long cutting tip is decreased. ALFA IN a.s © www.alfain.eu... -
Page 24: Sources Of Poor Quality Cuts
If the cutting arc does not penetrate the material perfectly, the sprayed material clogs the torch nozzle and reduces its service life. CUTTING ARC IS UNSTABLE, GOES OFF AND “SHOOTS” 1. Worn cutting tip or electrode 2. High air pressure 3. Polluted air ALFA IN a.s © www.alfain.eu... -
Page 25: Machine Cnc Cutting
The SV-FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 9 m or 12 m using Cable koax. extension # 7088. Fig. 16 SV-FIT system ALFA IN a.s © www.alfain.eu... -
Page 26: Vitality Of Consumable Parts
The individual assemblies by power and type, including order numbers, are listed in the table below. TORCH SVS-105 MACHINE AND CONSUMABLES NAMES OF SVS TORCH PARTS Nozzle Nozzle body Cutting tip Diffuser Electrode O-ring Head Position tube TORCH SVS-105 ALFA IN a.s © www.alfain.eu... -
Page 27: Starting Kit For Svs-105 (85 A)
Commissioning of the machine must be in accordance with the technical data and operating conditions. Note This equipment must only be used by qualified personnel. 1. Before beginning work is necessary to connect the machine to the mains. ALFA IN a.s © www.alfain.eu... -
Page 28: Indicative Parameters - Cutting Gaps
14. INDICATIVE CUTTING PARAMETERS MILD STEEL 85 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm) speed (m / min) ALFA IN a.s © www.alfain.eu... -
Page 29: Stainless Steel 85 A
(m / min) quality, (mm) (mm) speed (m / min) 9,40 8,00 8,00 6,50 4,90 3,80 3,47 2,65 2,50 1,92 1,93 1,45 1,20 0,95 Side start Side start 0,88 0,60 Side start Side start 0,54 0,38 ALFA IN a.s © www.alfain.eu... -
Page 30: Mild Steel 65 A
Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm) speed (m / min) 10,30 8,80 8,80 7,40 7,35 6,00 ALFA IN a.s © www.alfain.eu... -
Page 31: Mild Steel 45 A
ALUMINIUM 45 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm) speed (m / min) 11,00 8,25 9,20 6,60 ALFA IN a.s © www.alfain.eu... -
Page 32: The Most Common Mistakes In Machine Cutting
8. Too large distance from the cutting tip to the material Caution If the electrode is fired deeper than 1.5 mm, it must be replaced. Scale on the underside of the cut 1. High air pressure. ALFA IN a.s © www.alfain.eu... -
Page 33: Maintenance
Be aware of the risk of damaging electronic components by direct action of compressed air from a short distance. OPERATIONAL SAFETY INSPECTION ACCORDING TO ČSN EN 60 971-1 Prescribed test tasks, procedures and required documentation are listed in ČSN EN 60974-4. ALFA IN a.s © www.alfain.eu... -
Page 34: Torch Connection Schema
60A, we will be able to control the current by an external signal in the range of 20-60A. Remote current setting control signal 3 - 25mA (1 - 5V) ALFA IN a.s © www.alfain.eu... -
Page 35: Error Messages
Incorrectly assembled Torch consumables. Fix it. Low output pressure (below 2,7 bar) or no input pressure. Check the air supply. The torch button was pressed during QR code start-up. It is necessary to restart the machine. ALFA IN a.s © www.alfain.eu... -
Page 36: Statement Of Warranty
ALFA IN distributor or an Authorised Service Agent approved by the company ALFA IN. 8. As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list on the last page of this manual. ALFA IN a.s © www.alfain.eu... -
Page 37: Warranty And Post-Warranty Repairs
2. The procedure is similar in the case of post-warranty repairs. 3. Report the complaint to e-mail: servis@alfain.eu or to the phone number +420 563 034 626. The service opening hours are from 7:00 to 15:30 every working day.
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